High-precision adjusting device for transposed conductor production line

Abstract

The utility model discloses a high-precision adjusting device for a transposed conductor production line, which comprises an equipment base, a rotating base is arranged at the top end of the middle part of the equipment base, a rotating disc is rotatably connected in the rotating base, a fixed seat is arranged at the top end of the rotating disc, and connecting rods are fixed on two sides of the equipment base. And guide sliding rods are fixed to the two sides of the two sets of connecting rods correspondingly, and rotating bases are installed at the upper ends and the lower ends of the two sets of guide sliding rods correspondingly. Liftable wire control rollers are installed on the two sides of an equipment base, a rotating handle at the bottom end of a threaded rod can be rotated, a threaded sleeve can drive a guide sliding sleeve to accurately move up and down along a guide sliding rod under the action of threads, and the wire control rollers can be driven by the guide sliding sleeve to accurately move to the needed height; therefore, the transposed conductor can be accurately guided by the wire control roller, and the application range of the device in use is widened.

Description

Technical Field

[0001] The utility model relates to the technical field of transposed conductor production, in particular to a high-precision adjustment device for a transposed conductor production line. Background Art

[0002] The use of transposed conductors in the windings of large power transformers can significantly reduce load losses, reduce the temperature rise of winding hot spots, improve the mechanical strength of the windings, make the structure more compact, and make coil processing easier. Therefore, once the transposed conductors came out, they have been widely used in the design and manufacture of large power transformer windings. During the production process, the transposed conductors need to be wound. The winding equipment used in the existing transposed conductor production line can basically meet daily use needs, but there are still some shortcomings that need to be improved.

[0003] When the winding equipment used in the existing transposed conductor production line is used, the winding roller is usually fixed first, and then the wire control roller guides the transposed conductor to the outside of the winding roller, and the transposed conductor is wound and shaped outside the winding roller. However, in actual use, when winding winding rollers of different sizes, the height position of the wire control roller needs to be manually adjusted, which not only takes a lot of time but also has poor accuracy. For this reason, we propose a high-precision adjustment device for the transposed conductor production line to solve the above problems. Utility Model Content

[0004] The utility model aims to provide a high-precision adjustment device for a transposed conductor production line to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a high-precision adjustment device for a transposed conductor production line, comprising an equipment base, a rotating base is installed at the top of the middle part of the equipment base, a turntable is rotatably connected in the rotating base, a fixed seat is arranged at the top of the turntable, connecting rods are fixed on both sides of the equipment base, guide slide bars are fixed on both sides of two groups of the connecting rods, swivel seats are installed at the upper and lower ends of the two groups of guide slide bars, threaded rods are rotatably connected in the two groups of the swivel seats, turning handles are fixed at the bottom ends of the threaded rods, threaded sleeves are threadedly connected to the outside of the threaded rods, guide sleeves are arranged on the outside of the guide slide bars, the outer wall of the threaded sleeve is connected to the outer wall of the guide sleeve, a mounting seat is installed on the guide sleeve, a wire control roller is arranged in the mounting seat, and a winding roller is placed on the fixed seat.

[0006] As a further preferred embodiment of the present technical solution, a driving motor is installed at the front end of the equipment base, a spur gear 1 is installed at the output end of the driving motor, a spur gear 2 is installed at the bottom end of the turntable, and the spur gear 1 and the spur gear 2 are meshed with each other.

[0007] As a further preferred embodiment of the present technical solution, the inner wall of the guide sleeve is fully fitted with the outer wall of the guide slide rod, and the guide sleeve is slidably connected to the guide slide rod.

[0008] As a further preferred embodiment of the present technical solution, the outer wall of the throttle is provided with a plurality of groups of anti-slip grooves at equal intervals along the axis of the throttle.

[0009] As a further preferred embodiment of the present technical solution, a plurality of groups of positioning pin seats are installed on the inner wall of the fixing seat.

[0010] As a further preferred embodiment of the present technical solution, the exteriors of the spur gear 1 and the spur gear 2 are both provided with a wear-resistant coating.

[0011] As a further preferred embodiment of the present technical solution, the input end of the driving motor is electrically connected to an external controller via a wire.

[0012] The utility model provides a high-precision adjustment device for a transposed conductor production line, which has the following beneficial effects:

[0013] 1. The utility model installs liftable line control rollers on both sides of the equipment base, and rotates the handle at the bottom end of the threaded rod, so that the threaded sleeve can drive the guide sleeve to move up and down accurately along the guide slide rod under the action of the thread, and the line control roller can be driven by the guide slide sleeve to move accurately to the required height, so that the line control roller can accurately guide the transposed conductor and improve the application range of the device when used.

[0014] 2. The utility model installs a driving motor at the bottom of the turntable, so that the driving motor can drive the spur gear one to rotate, and the spur gear two drives the turntable to rotate under the action of the spur gear one, so that the turntable can drive the fixed seat to rotate, and the winding roller placed in the fixed seat is rotated, so that the transposed wire can be quickly wound, thereby improving the convenience of the device when used. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the utility model when viewed from above;

[0017] Figure 3 For the utility model Figure 1 A schematic diagram of the enlarged structure at point A;

[0018] Figure 4 For the utility model Figure 2 Schematic diagram of the enlarged structure at B.

[0019] In the figure: 1. Equipment base; 2. Rotating base; 3. Turntable; 4. Fixed seat; 5. Connecting rod; 6. Guide slide rod; 7. Rotating seat; 8. Threaded rod; 9. Threaded sleeve; 10. Guide slide sleeve; 11. Mounting seat; 12. Wire control roller; 13. Driving motor; 14. Spur gear one; 15. Spur gear two; 16. Turning handle; 17. Winding roller. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0021] The utility model provides a technical solution: Figures 1 to 4 As shown, in this embodiment, a high-precision adjustment device for a transposed conductor production line includes an equipment base 1, a rotating base 2 is installed at the top of the middle part of the equipment base 1, a turntable 3 is rotatably connected in the rotating base 2, a fixed seat 4 is arranged at the top of the turntable 3, connecting rods 5 are fixed on both sides of the equipment base 1, guide slides 6 are fixed on both sides of the two groups of connecting rods 5, and rotating seats 7 are installed at the upper and lower ends of the two groups of guide slides 6, threaded rods 8 are rotatably connected in the two groups of rotating seats 7, and a turning handle 16 is fixed at the bottom end of the threaded rod 8, and the threaded rod 8 is threadedly connected with a threaded sleeve 9 on the outside, and a guide sleeve 10 is arranged on the outside of the guide slide 6, and the outer wall of the threaded sleeve 9 is connected to the outer wall of the guide sleeve 10, and the guide sleeve 10 is installed with a mounting seat 11, and a wire control roller 12 is arranged in the mounting seat 11, and a winding roller 17 is placed on the fixed seat 4.

[0022] When in use, first insert the winding roller 17 into the fixed seat 4 for fixing, then pass the transposition guide through the two sets of wire control rollers 12, and then rotate the two sets of turning handles 16 according to the required size of the winding roller 17, so that the threaded rod 8 can rotate in the two sets of rotating seats 7, and the threaded sleeve 9 outside the threaded rod 8 can drive the guide sleeve 10 to slide along the guide slide rod 6 under the action of the thread, so that the guide sleeve 10 can accurately drive the wire control roller 12 to move to the required height, and then start the drive motor 13 to drive the turntable 3 to drive the winding roller 17 in the fixed seat 4 to rotate, and accurately wind the transposed wire around the winding roller 17.

[0023] In other embodiments, a driving motor 13 is installed at the front end of the device base 1, a spur gear 14 is installed at the output end of the driving motor 13, and a spur gear 2 15 is installed at the bottom end of the turntable 3, and the spur gear 14 and the spur gear 2 15 are meshed with each other;

[0024] By installing a driving motor 13 at the bottom end of the turntable 3, the driving motor 13 can drive the spur gear 1 14 to rotate, and the spur gear 2 15 drives the turntable 3 to rotate under the action of the spur gear 14, so that the turntable 3 can drive the fixed seat 4 to rotate, and the winding roller 17 installed in the fixed seat 4 can rotate, so that the transposed wire can be quickly wound outside the winding roller 17.

[0025] In other embodiments, the inner wall of the guide sleeve 10 is fully fitted with the outer wall of the guide slide bar 6, and the guide sleeve 10 is slidably connected with the guide slide bar 6;

[0026] Through this design, when the guide sleeve 10 moves up and down along the surface of the guide slide rod 6, it can effectively prevent the guide sleeve 10 from shaking during the movement, thereby effectively improving the stability of the line control roller 12 during use, thereby improving the guiding accuracy of the line control roller 12 for the transposed conductor.

[0027] In other embodiments, the outer wall of the turning handle 16 is provided with a plurality of anti-slip grooves at equal intervals along the axis of the turning handle 16;

[0028] Through this design, when the handlebar 16 needs to be rotated, the friction between the handlebar 16 and the user's hand can be effectively increased to prevent the handlebar 16 from accidentally slipping out of the user's hand when being rotated.

[0029] In other embodiments, multiple sets of positioning pin seats are installed on the inner wall of the fixing seat 4;

[0030] Through this design, the winding roller 17 can be stably installed inside the fixing seat 4.

[0031] In other embodiments, the spur gear 1 14 and the spur gear 2 15 are both provided with a wear-resistant coating on the outside;

[0032] Through this design, the wear resistance of the surfaces of the spur gear 1 14 and the spur gear 2 15 can be effectively increased, so that the spur gear 1 14 and the spur gear 2 15 can be used for a long time.

[0033] In other embodiments, the input end of the driving motor 13 is electrically connected to an external controller via a wire;

[0034] Through this design, the external controller can control the start and stop of the drive motor 13 in real time, ensuring that the drive motor 13 can drive the spur gear 14 to rotate.

[0035] The electrical components mentioned in this article are all connected to an external main controller and industrial power supply, and the main controller can be a conventional known device for control such as a computer.

[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-precision adjustment device for a transposed conductor production line, comprising a device base (1), characterized in that: A rotating base (2) is installed at the top of the middle part of the equipment base (1), a rotating disk (3) is rotatably connected inside the rotating base (2), a fixed seat (4) is arranged at the top of the rotating disk (3), connecting rods (5) are fixed on both sides of the equipment base (1), guide slide rods (6) are fixed on both sides of the two groups of connecting rods (5), rotating seats (7) are installed at both upper and lower ends of the two groups of guide slide rods (6), threaded rods (8) are rotatably connected inside the two groups of rotating seats (7), a turning handle (16) is fixed at the bottom end of the threaded rods (8), the threaded sleeves (9) are threadedly connected to the outside of the threaded rods (8), guide sleeves (10) are arranged on the outside of the guide slide rods (6), the outer wall of the threaded sleeve (9) is connected to the outer wall of the guide sleeve (10), the guide sleeve (10) is installed with a mounting seat (11), a wire control roller (12) is arranged inside the mounting seat (11), and a winding roller (17) is placed on the fixed seat (4).

2. The high-precision adjustment device for a transposed conductor production line according to claim 1, characterized in that: A driving motor (13) is installed at the front end of the device base (1), a spur gear 1 (14) is installed at the output end of the driving motor (13), and a spur gear 2 (15) is installed at the bottom end of the turntable (3), and the spur gear 1 (14) and the spur gear 2 (15) are meshed with each other.

3. The high-precision adjustment device for a transposed conductor production line according to claim 1, characterized in that: The inner wall of the guide sliding sleeve (10) is fully fitted with the outer wall of the guide sliding rod (6), and the guide sliding sleeve (10) and the guide sliding rod (6) are slidably connected.

4. The high-precision adjustment device for a transposed conductor production line according to claim 1, characterized in that: The outer wall of the turning handle (16) is provided with a plurality of groups of anti-slip grooves at equal intervals along the axis of the turning handle (16).

5. The high-precision adjustment device for a transposed conductor production line according to claim 1, characterized in that: The inner wall of the fixing seat (4) is provided with a plurality of sets of positioning pin seats.

6. The high-precision adjustment device for a transposed conductor production line according to claim 2, characterized in that: The spur gear one (14) and the spur gear two (15) are both provided with a wear-resistant coating on the outside.

7. The high-precision adjustment device for a transposed conductor production line according to claim 2, characterized in that: The input end of the driving motor (13) is electrically connected to an external controller via a wire.

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