Magnet and iron ring implanting automation device

By designing the magnet and ring implant automation device, the use of four-axis and six-axis robots, magnetless steel molds and transparent acrylic material top siloes, the problem of magnets being attracted during implantation is solved, and the magnets and rings are realized Correct implantation and improvement of production efficiency.

CN222346126UActive Publication Date: 2025-01-14SHANGHAI GLOBAL PRECISION MOLD & PLASTICS
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Patent Information

Application Number
CN202323468951.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-19
Publication Date
2025-01-14
Estimated Expiration
2033-12-19

AI Technical Summary

Technical Problem

When producing plastic parts, magnets are easily attracted by the iron materials of the mold and automation mechanism during the implantation process, resulting in the inability to properly implant the position.

Method used

An automated device for implantation of magnets and rings is designed, using four-axis and six-axis robots, magnetic-free steel molds, transparent acrylic-based magazine-type silo and vibration discs to ensure that the magnets and rings can be embedded smoothly and avoided. Extremely attractive.

Benefits of technology

The correct implantation of magnets and iron rings is achieved, avoiding the attraction problem of magnets during the implantation process, and improving productivity and accuracy.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses an automatic magnet and iron ring implanting device which comprises a rotary table mechanism, an iron ring feeding device, a magnet feeding device, a four-axis mechanical arm and a six-axis mechanical arm. Four carrying tables are arranged on the rotary table mechanism and surround the outer edge of the rotary table mechanism; the distances between every two adjacent carrying tables are the same; the iron ring feeding device is aligned with one carrying table, and a feeding part of the iron ring feeding device is arranged above one end of each carrying table; the magnet feeding device is arranged on one side of the outer edge of the rotary disc mechanism and is aligned with a carrying table, and a feeding bin of the magnet feeding device is arranged above the other end of the carrying table. And a moving arm of the four-axis manipulator drives the mold to move. According to the utility model, the four-axis and six-axis manipulator is adopted, so that the magnet and the iron ring can stably complete the embedding of the insert and the taking out of the finished product. According to the utility model, the magazine type magnet feeding bin made of acrylic materials is adopted, so that abnormal attraction during magnet implantation is avoided, and the difficulty that a magnet insert is implanted into a mold is overcome.
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Description

Technical Field

[0001] The utility model relates to the technical field of automatic mold implantation, in particular to an automatic device for implanting a magnet and an iron ring. Background Art

[0002] At present, when producing plastic parts, a round magnet and an iron ring need to be implanted on the part, and the magnet has been magnetized; this brings a considerable obstacle to insert injection molding. First of all, magnets will attract iron materials. Molds and automation frame structures are usually made of iron materials, so the magnets will definitely be attracted by the molds and automation mechanisms during the implantation process, and thus will not be implanted in the correct position. For this reason, we need to find a non-magnetic steel material for molds and automation mechanisms, which will not be adsorbed by the steel of the molds and automation mechanisms during the magnet implantation process, and the magnets can be successfully implanted in place. Utility Model Content

[0003] In view of this, the purpose of the utility model is to provide a magnet and iron ring implantation automation device.

[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0005] An automatic device for implanting magnets and iron rings, comprising:

[0006] A turntable mechanism, the turntable mechanism is arranged horizontally, and four platforms are arranged on the turntable mechanism, and the platforms are arranged around the outer edge of the turntable mechanism, and the distance between every two adjacent platforms is the same:

[0007] An iron ring feeding device, the iron ring feeding device is arranged on one side of the outer edge of the turntable mechanism and is aligned with one of the carriers, and the feeding portion of the iron ring feeding device is arranged above one end of the carrier;

[0008] A magnet loading device, the magnet loading device is arranged on one side of the outer edge of the turntable mechanism and aligned with one of the carriers, and the loading bin of the magnet loading device is arranged above the other end of the carrier;

[0009] A four-axis manipulator, the four-axis manipulator is arranged on one side of the outer edge of the turntable mechanism, the moving arm of the four-axis manipulator is operably arranged just above one of the carriers, and the moving arm of the four-axis manipulator drives the mold to move;

[0010] A six-axis manipulator is arranged on one side of the iron ring feeding device, and the six-axis manipulator drives the mold to move.

[0011] The above-mentioned magnet and iron ring implantation automation device, among others, also includes: a mounting table, the mounting table is fixedly arranged, the iron ring loading device, the turntable mechanism, the magnet loading device and the four-axis manipulator are all arranged on the upper surface of the mounting table, and the six-axis manipulator is arranged on one side of the mounting table.

[0012] In the above-mentioned magnet and iron ring implantation automation device, a safety fence is arranged around the periphery of the six-axis manipulator to ensure a safe operating environment, and a safety fence entrance and exit door is provided on the safety fence for employees to enter and exit.

[0013] The above-mentioned magnet and iron ring implantation automation device, wherein the magnet loading device includes: a magazine-type loading bin, the magazine-type loading bin is arranged above the mounting platform, and the magazine-type loading bin is made of transparent acrylic material.

[0014] The above-mentioned magnet and iron ring implantation automation device, wherein the iron ring feeding device includes: a vibration plate, the vibration plate is arranged above the mounting platform and located on one side of the carrier, and the vibration plate is connected to the feeding part.

[0015] The above-mentioned magnet and iron ring implantation automation device, wherein an injection molding machine is provided on one side of the six-axis manipulator, the six-axis manipulator is arranged between the injection molding machine and the mounting table, and the mold passes through the carrier, the four-axis manipulator, the six-axis manipulator to the injection molding machine in sequence.

[0016] In the above-mentioned magnet and iron ring implantation automation device, the molds are all made of non-magnetic steel.

[0017] In the above-mentioned magnet and iron ring implantation automation device, a conveyor belt is provided between the base of the six-axis manipulator and the mounting platform, the conveyor belt is arranged along a first direction, and the gripper of the six-axis manipulator is operably arranged above the conveyor belt.

[0018] In the above-mentioned magnet and iron ring implantation automation device, there is a contact portion between the six-axis manipulator and the four-axis manipulator and the mold, and the contact portion is made of aluminum alloy.

[0019] The above-mentioned magnet and iron ring implantation automation device further includes: a positioning guide sleeve, and the positioning guide sleeve is provided on the mold and the carrier.

[0020] Due to the adoption of the above technology, the utility model has the following positive effects compared with the prior art:

[0021] (1) The utility model adopts a four-axis six-axis manipulator, so that the magnet and the iron ring can smoothly complete the implantation of the insert and the removal of the finished product.

[0022] (2) The utility model adopts a magazine-type magnet loading bin made of acrylic material, which avoids abnormal attraction when the magnet is implanted and overcomes the difficulty of implanting the magnet insert into the mold. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the layout of the magnet and iron ring implantation automation device of the utility model.

[0024] Figure 2 It is a schematic diagram of a product of a magnet and an iron ring implanted into an automated device of the utility model.

[0025] In the attached drawings: 1. turntable mechanism; 11. carrier platform; 2. iron ring loading device; 21. iron ring; 3. magnet loading device; 31. magnet; 4. four-axis manipulator; 5. six-axis manipulator; 51. safety fence; 52. safety fence entry and exit door; 6. mounting table; 7. injection molding machine; 8. conveyor belt; 9. mold. DETAILED DESCRIPTION

[0026] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments, but they are not intended to limit the present invention. Figure 1 It is a schematic diagram of the layout of the magnet and iron ring implantation automation device of the utility model; Figure 2 This is a schematic diagram of a product of the utility model in which a magnet and an iron ring are embedded in an automated device, see Figure 1 to Figure 2 As shown, a preferred embodiment of the magnet and iron ring implantation automation device is shown, comprising: a turntable mechanism 1, an iron ring feeding device 2, a magnet feeding device 3, a four-axis manipulator 4 and a six-axis manipulator 5, wherein the turntable mechanism 1 is horizontally arranged, and four carriers 11 are arranged on the turntable mechanism 1, and the carriers 11 are arranged around the outer edge of the turntable mechanism 1, and the distance between every two adjacent carriers 11 is the same: the iron ring feeding device 2 is arranged on one side of the outer edge of the turntable mechanism 1 and is aligned with a carrier 11, and the feeding of the iron ring feeding device 2 The part is arranged above one end of the carrier 11; the magnet feeding device 3 is arranged on one side of the outer edge of the turntable mechanism 1 and is aligned with a carrier 11, and the feeding bin of the magnet feeding device 3 is arranged above the other end of the carrier 11; the four-axis manipulator 4 is arranged on one side of the outer edge of the turntable mechanism 1, and the moving arm of the four-axis manipulator 4 is operably arranged just above a carrier 11, and the moving arm of the four-axis manipulator 4 drives the mold 9 to move; the six-axis manipulator 5 is arranged on one side of the iron ring feeding device 2, and the six-axis manipulator 5 drives the mold 9 to move.

[0027] Preferably, the turntable mechanism 1 rotates at an angle of 90 degrees each time.

[0028] Preferably, the layout of the iron ring 21 and the magnet 31 on the carrier 11 is consistent with the layout in the mold 9, so that the grasping and movement of the four-axis robot 4 are more convenient.

[0029] In a preferred embodiment, it also includes: a mounting platform 6, the mounting platform 6 is fixedly arranged, the iron ring feeding device 2, the turntable mechanism 1, the magnet feeding device 3 and the four-axis manipulator 4 are all arranged on the upper surface of the mounting platform 6, and the six-axis manipulator 5 is arranged on one side of the mounting platform 6.

[0030] In a preferred embodiment, a safety fence 51 is disposed around the periphery of the six-axis manipulator 5 to ensure a safe operating environment, and a safety fence entrance door 52 is provided on the safety fence 51 for employees to enter and exit.

[0031] In a more preferred embodiment, a robot control box is provided outside the safety fence 51 for controlling the motion trajectory of the six-axis manipulator 5 .

[0032] In a preferred embodiment, the magnet feeding device 3 includes: a magazine-type feeding bin, which is arranged above the mounting platform 6 and is made of transparent acrylic material.

[0033] In a more preferred embodiment, the transparent acrylic material can clearly see the situation of the magnet 31 in the magazine-type loading bin, making it more convenient to observe the loading situation.

[0034] In a preferred embodiment, the iron ring feeding device 2 includes: a vibration plate, which is arranged above the mounting platform 6 and located on one side of the carrier 11, and the vibration plate is connected to the feeding part.

[0035] In a preferred embodiment, an injection molding machine 7 is provided on one side of the six-axis manipulator 5, and the six-axis manipulator 5 is arranged between the injection molding machine 7 and the mounting table 6. The mold 9 passes through the carrier 11, the four-axis manipulator 4, the six-axis manipulator 5 to the injection molding machine 7 in sequence.

[0036] In a more preferred embodiment, the injection molding machine 7 is provided with an injection molding machine control panel for controlling the start, stop and operation of the injection molding machine 7 .

[0037] In a preferred embodiment, the molds 9 are all made of non-magnetic steel. Specifically, the non-magnetic steel will not be attracted by the magnet 31 and has a certain hardness and wear resistance.

[0038] In a preferred embodiment, a conveyor belt 8 is provided between the base of the six-axis manipulator 5 and the mounting platform 6 , the conveyor belt 8 is arranged along the first direction, and the gripper of the six-axis manipulator 5 is operably arranged above the conveyor belt 8 .

[0039] In a more preferred embodiment, the six-axis manipulator 5 can not only implant the mold 9 with the embedded iron ring 21 and the magnet 31 into the injection molding machine, but also take out the mold 9 after injection molding and place it on the conveyor belt 8.

[0040] In a preferred embodiment, there is a contact portion between the six-axis manipulator 5 and the four-axis manipulator 4 and the mold 9, and the contact portion is made of aluminum alloy.

[0041] Preferably, the contact portion is made of a hardened aluminum alloy material, which has a relatively high hardness and is non-magnetic.

[0042] Preferably, the contact part of the aluminum alloy may not be attracted by the magnet and has certain rigidity and wear resistance. More specifically, the material is relatively light, so that the six-axis manipulator 5 and the four-axis manipulator 4 have small motion inertia and stable operation.

[0043] In a preferred embodiment, it further comprises: a positioning guide sleeve, and both the mold 9 and the carrier 11 are provided with a positioning guide sleeve.

[0044] Furthermore, the positioning guide sleeve is used to locate the relative position between the four-axis manipulator 4 and the mold 9 , the relative position between the four-axis manipulator 4 and the carrier 11 , and the relative position between the six-axis manipulator 5 and the mold 9 .

[0045] Furthermore, a Gauss detector is provided in the magnet and iron ring implantation automation device to monitor the status of the magnet 31 in real time.

[0046] The above are only preferred embodiments of the present invention, and are not intended to limit the implementation methods and protection scope of the present invention.

[0047] The utility model also has the following implementation methods based on the above:

[0048] In a further embodiment of the utility model, the specific implementation method is as follows: first, the iron ring 21 is placed in the iron ring loading device 2, and the magnet 31 is placed in the magnet loading device 3, and the device is opened. The iron ring loading device 2 places the iron ring 21 on a carrier 11, and then the turntable mechanism 1 rotates. After rotating 90 degrees, the carrier 11 is aligned with the magnet loading device 3, and the magnet loading device 3 places the magnet 31 on the carrier 11. The turntable mechanism 1 drives the carrier 11 to rotate to the bottom of the four-axis manipulator 4. At this time, the four-axis manipulator 4 clamps the mold 9 embedded with the magnet 31 and the iron ring 21 on the carrier 11 and moves it to a fixed position on the mounting table 6. At this time, the robot control box is operated to control the six-axis manipulator 5 to clamp the mold 9 and move it to the injection molding machine 7. The staff enters the workplace from the safety fence door 52 and controls the control panel of the injection molding machine 7 to complete the injection molding process. At this time, the finished product is completed, and the six-axis manipulator 5 is continued to be operated to clamp the mold 9 of the finished product and move it to the top of the conveyor belt 8. At this point, the product production process is completed.

[0049] The above are only preferred embodiments of the present invention, and do not limit the implementation mode and protection scope of the present invention. Those skilled in the art should be aware that all solutions obtained by equivalent substitutions and obvious changes made using the description and illustrations of the present invention should be included in the protection scope of the present invention.

Claims

1. A magnet and iron ring implantation automation device, characterized in that: include: A turntable mechanism, the turntable mechanism is arranged horizontally, and four platforms are arranged on the turntable mechanism, and the platforms are arranged around the outer edge of the turntable mechanism, and the distance between every two adjacent platforms is the same: An iron ring feeding device, the iron ring feeding device is arranged on one side of the outer edge of the turntable mechanism and is aligned with one of the carriers, and the feeding portion of the iron ring feeding device is arranged above one end of the carrier; A magnet loading device, the magnet loading device is arranged on one side of the outer edge of the turntable mechanism and aligned with one of the carriers, and the loading bin of the magnet loading device is arranged above the other end of the carrier; A four-axis manipulator, the four-axis manipulator is arranged on one side of the outer edge of the turntable mechanism, the moving arm of the four-axis manipulator is operably arranged just above one of the carriers, and the moving arm of the four-axis manipulator drives the mold to move; A six-axis manipulator is arranged on one side of the iron ring feeding device, and the six-axis manipulator drives the mold to move.

2. The magnet and iron ring implantation automation device according to claim 1, characterized in that: Also includes: The mounting platform is fixedly arranged, the iron ring feeding device, the turntable mechanism, the magnet feeding device and the four-axis manipulator are all arranged on the upper surface of the mounting platform, and the six-axis manipulator is arranged on one side of the mounting platform.

3. The magnet and iron ring implantation automation device according to claim 1, characterized in that: The six-axis manipulator is surrounded by a safety fence for ensuring a safe operating environment, and a safety fence entrance and exit door is provided on the safety fence for employees to enter and exit.

4. The magnet and iron ring implantation automation device according to claim 2, characterized in that: The magnet feeding device comprises: a magazine-type feeding bin, which is arranged above the mounting platform and is made of a transparent acrylic material.

5. The magnet and iron ring implantation automation device according to claim 2, characterized in that: The iron ring feeding device comprises: a vibration plate, which is arranged above the mounting platform and located on one side of the carrier, and the vibration plate is connected to the feeding part.

6. The magnet and iron ring implantation automation device according to claim 2, characterized in that: An injection molding machine is provided on one side of the six-axis manipulator, and the six-axis manipulator is arranged between the injection molding machine and the mounting platform. The mold passes through the carrier, the four-axis manipulator, the six-axis manipulator and then reaches the injection molding machine.

7. The magnet and iron ring implantation automation device according to claim 1, characterized in that: The moulds are all made of non-magnetic steel.

8. The magnet and iron ring implantation automation device according to claim 2, characterized in that: A conveyor belt is provided between the base of the six-axis manipulator and the mounting platform, the conveyor belt is arranged along a first direction, and the gripper of the six-axis manipulator is operably arranged above the conveyor belt.

9. The magnet and iron ring implantation automation device according to claim 1, characterized in that: A contact portion is provided between the six-axis manipulator and the four-axis manipulator and the mold, and the contact portion is made of aluminum alloy.

10. The magnet and iron ring implantation automation device according to claim 1, characterized in that: Also includes: A positioning guide sleeve is provided on the mold and the carrier.