Full-automatic equipment for wire cutting, wire stripping and wire immersion soldering

Abstract

The utility model provides a full-automatic device for wire cutting, wire stripping and wire immersion soldering, and relates to the technical field of brushless motor full-automatic processing, the full-automatic device comprises a base, a support column is welded on the top of the base, and a wire body arranging assembly is erected and installed on the top of the right end position of the support column; the wire body arranging assembly comprises two opposite electric guide rail frames, the inner side surfaces of the two electric guide rail frames are slidably connected with sliding blocks through guide rail grooves, and motors are fixedly installed at the left ends of the sliding blocks. The problems that the stripped wire bodies are placed in a disc frame, are scattered and need to be manually picked and put in order again, the whole body is inconvenient, time and labor are wasted, and the workload of workers is increased are solved, meanwhile, under the action of an air draft pump, an air draft groove sucks the outer skin of the cut wire bodies, and the work efficiency of the workers is improved. And the influence on the conveying of the wire body caused by the cut wire body outer skin is effectively reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of full-automatic processing of brushless motors, in particular to full-automatic equipment for cutting, stripping, tinning and soldering wires. Background Art

[0002] In the actual production field, the welding wires of brushless motors have the following processes: wire head dipping in flux and tinning, wire cutting, wire stripping, wire tail dipping in flux and tinning, welding, etc. In the prior art, these processes are basically operated manually or by some semi-automatic equipment. Since there are many processes for welding wires, when manual operation is adopted, the operation is troublesome, and the production efficiency is low, the labor intensity is high, and the labor cost is high; and the existing semi-automatic equipment can only complete some of the processes, such as wire cutting and stripping, wire cutting and stripping welding, wire welding, etc., but there is no fully automated machine that can complete all the processes.

[0003] However, during the use of the existing wire cutting, stripping, tinning and soldering equipment, after the wire body is cut and stripped, the stripped wire body is placed in a reel, which is relatively scattered and needs to be picked up and sorted out manually, which is inconvenient, time-consuming and labor-intensive, and increases the workload of the staff. Therefore, it is necessary to propose a new type of fully automatic equipment for wire cutting, stripping, tinning and soldering. Utility Model Content

[0004] The utility model aims to solve the problem that in the use of the existing wire cutting, stripping, tinning and soldering equipment in the prior art, after the wire body is cut and stripped, the stripped wire body is placed in a reel rack, which is relatively scattered and needs to be manually picked up and reorganized, which is overall inconvenient, time-consuming and labor-intensive, and increases the workload of the staff. A fully automatic device for cutting, stripping, tinning and soldering is proposed.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a fully automatic device for cutting, stripping, tinning and soldering wires, comprising a base, a support column is welded on the top of the base, and a wire body regularization component is mounted on the top of the right end of the support column;

[0006] The line body regularization component includes an electric guide rail frame, which is arranged in two opposite groups. The inner surfaces of the two groups of electric guide rail frames are slidably connected with sliders through guide rail grooves. A motor is installed and fastened at the left end of the slider. The internal output shaft end of the motor is axially connected with a connecting seat. A first small cylinder is fastened and installed inside the connecting seat. A telescopic gas rod is arranged at the side end of the first small cylinder. The side end of the telescopic gas rod is fastened and installed with a mounting frame. The left and right sides of the inner bottom end of the mounting frame are provided with There is an interlocking groove, the interior of the interlocking groove is slidably connected with a wire body regularization disk through an interlocking docking column, the right end of the mounting frame is fastened with a push rod, the outside of the push rod is docked with a docking tube, the docking tube and the surface of the slider at the right end are fastened together, a small hydraulic pump is mounted on the top of the base, a bracket is provided on the top of the small hydraulic pump through a hydraulic rod, the surface of the wire body regularization disk is evenly divided with wire body grooves, and elastic convex clamping blocks are provided on both ends of the inner surface of the wire body grooves.

[0007] Preferably, a conveyor belt support structure is installed on the top of the support column, a conveyor belt structure is installed inside the conveyor belt support structure, and multiple groups of wire trough partitions are fastened and installed on the top surface of the conveyor belt structure through cross bars, and wire outlet pipes are correspondingly provided at the front ends of the multiple groups of wire trough partitions.

[0008] Preferably, a conveying structure is connected to the side end of the conveyor belt supporting structure, and a plurality of sets of wire feeding wheels are installed inside the conveying structure. Adjustment sliders are fastened to the left and right ends of the plurality of sets of wire feeding wheels, and an adjustment valve bolt is installed on the top of the adjustment slider.

[0009] Preferably, a wire cutting structure is provided on the side of the conveying structure, and a plurality of sets of meshingly connected rotating gears are provided inside the wire cutting structure, and corresponding shafts outside the plurality of sets of meshingly connected rotating gears are rotatably connected with forward and reverse motors.

[0010] Preferably, a second small air cylinder is mounted on the top center end of the wire cutting frame, and the bottom end of the second small air cylinder is fastened to the wire cutting knife group via a connected pushing air rod, and a third small air cylinder is mounted on the top side end of the wire cutting frame, and the bottom end of the third small air cylinder is connected to a cutting knife.

[0011] Preferably, a plurality of corresponding groups of wire outlet ends meshingly connected to the rotating gear are provided inside the side end of the wire cutting frame, an exhaust groove is provided on the bottom surface of the wire cutting frame, an exhaust pump is provided inside the exhaust groove via an exhaust pipe, a PLC control end is installed on the outer wall surface of the wire cutting frame, a knife groove seat is fastened to the side end of the wire outlet end, and the knife groove seat corresponds to the cutting knife.

[0012] Compared with the prior art, the advantages and positive effects of the utility model are:

[0013] 1. In the utility model, through the action of the wire tidying component, it is easy to reduce the problem that after the wire is cut and stripped, the stripped wire is placed in the reel, which is relatively scattered and needs to be picked up and tidyed up manually, which is overall inconvenient, time-consuming and labor-intensive, and increases the workload of the staff.

[0014] 2. In the utility model, the exhaust trough absorbs the outer skin of the cut wire through the action of the exhaust pump, which effectively reduces the influence of the cut wire outer skin on the transportation of the wire body. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The utility model provides a three-dimensional structural schematic diagram of a fully automatic device for cutting, stripping, tinning and soldering wires;

[0016] Figure 2 The utility model provides a three-dimensional internal structure diagram of a fully automatic device for cutting, stripping, tinning and soldering wires;

[0017] Figure 3 The utility model proposes a schematic diagram of the wire body regularization component separation structure of a fully automatic device for cutting, stripping, tinning and soldering wires;

[0018] Figure 4 The utility model proposes a fully automatic equipment for cutting, stripping, tinning and soldering wires. Figure 3 Enlarged structural diagram at A in the middle.

[0019] Legend: 1. Base; 2. Support column; 3. Conveyor belt support structure; 4. Conveyor belt structure; 5. Wire trough partition; 6. Wire outlet pipe; 7. Wire feeding wheel; 8. Adjusting valve bolt; 9. Wire cutting structure; 10. Knife groove seat; 11. Second small cylinder; 12. Rotating gear; 13. Third small cylinder; 14. Cutter; 15. Exhaust pump; 16. Wire outlet terminal; 17. Forward and reverse motor; 18. Wire body regularization component; 181. Electric guide frame; 182. Slider; 183. Butt pipe; 184. Motor; 185. First small cylinder; 186. Telescopic gas rod; 187. Mounting frame; 188. Push rod; 189. Fitting groove; 1891. Wire body regularization disk; 1892. Small hydraulic pump; 1893. Bracket; 191. Wire body groove; 192. Elastic convex clamp block; 20. PLC control terminal. DETAILED DESCRIPTION

[0020] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure. Example

[0022] like Figure 1-Figure 4 As shown, the utility model provides a technical solution: a fully automatic device for cutting, stripping, tinning and soldering wires, comprising a base 1, a support column 2 is welded on the top of the base 1, and a wire body regularization component 18 is mounted on the top of the right end of the support column 2; the wire body regularization component 18 includes an electric guide rail frame 181, and the electric guide rail frame 181 is arranged in two opposite groups, and the inner surfaces of the two groups of electric guide rail frames 181 are slidably connected with sliders 182 through guide rail grooves, and a motor 184 is installed and fastened at the left end of the slider 182, and the internal output shaft end of the motor 184 is axially connected with a connecting seat, and the inside of the connecting seat is fastened and installed with a first small cylinder 185, and the side end of the first small cylinder 185 is provided with a telescopic gas rod 186, and the side end of the telescopic gas rod 186 is fastened The mounting frame 187 is installed and connected, and the left and right sides of the inner bottom end of the mounting frame 187 are provided with engaging grooves 189, and the inside of the engaging grooves 189 is slidably connected with a wire body regulating disk 1891 through an engaging docking column. The right side end of the mounting frame 187 is fastened with a push rod 188, and the outside of the push rod 188 is docked with a docking tube 183, and the docking tube 183 and the surface of the slider 182 at the right end are fastened together. A small hydraulic pump 1892 is installed on the top of the base 1, and a bracket 1893 is provided on the top of the small hydraulic pump 1892 through a hydraulic rod. The surface of the wire body regulating disk 1891 is evenly and equally divided with wire body grooves 191, and elastic convex clamping blocks 192 are provided on the left and right ends of the inner surface of the wire body grooves 191.

[0023] In this embodiment, the line body regularization component 18 includes two sets of electric guide rail frames 181 arranged opposite to each other, and the inner surfaces of the two sets of electric guide rail frames 181 are slidably connected with sliders 182 through guide rail grooves. The motor 184 is fastened and installed on the surface of the left end slider 182, and the butt pipe 183 is fastened and connected to the inner surface of the slider 182 at the right end position. The output shaft end of the motor 184 is axially connected with a connecting seat, and the first small cylinder 185 is fastened and installed through the connecting seat, and the motor 184 can be used to move the first small cylinder 185 during the operation. 4, when the mechanical clamp arm drives the wire body that has been cut and stripped once to clamp, the first small cylinder 185 can drive the mounting frame 187 to advance through the telescopic gas rod 186, and the push rod 188 and the butt pipe 183 that are fastened to the right end of the mounting frame 187 are connected to each other at the same time. At the same time, under the action of the fitting grooves 189 on both sides of the left and right sides of the bottom end of the mounting frame 187, it is convenient to fit the wire body regularization plate 1891 and the mounting frame 187 to slide together through the fitting butt column. The connection is convenient for the mechanical clamp arm to drive the wire regularization disk 1891 to be taken out after the wire regularization plug inside the wire regularization disk 1891 is full, and then placed in the rosin tank for tinning. During the wire regularization process, the small hydraulic pump 1892 installed on the top of the base 1 can drive the bracket 1893 to rise and fall through the hydraulic rod, so that the bracket 1893 can synchronously rise and fall the mounting frame 187 under the cooperation of the slider 182 and the electric guide frame 181, and then the wire regularization disk 1891 can be placed in the rosin tank for tinning. Wire grooves 191 are evenly and equally spaced through the surface of the disc, and the wire grooves 191 are used to facilitate the corresponding plugging and tidying of the wires after cutting and stripping. At the same time, with the action of elastic convex clamping blocks 192 arranged on the left and right ends of the inner surface of the wire groove 191, the wires can be clamped and placed inside. The overall device is effective. When the wires are cut and stripped, the stripped wires are placed in the disc rack in a relatively messy manner and need to be picked up and tidyed up manually, which is inconvenient, time-consuming, and labor-intensive, and increases the workload of the staff. Example

[0024] like Figure 1-Figure 4As shown, a conveyor belt support frame 3 is installed on the top of the support column 2, and a conveyor belt structure 4 is installed inside the conveyor belt support frame 3. Multiple groups of wire trough partitions 5 are fastened and installed on the top surface of the conveyor belt structure 4 through cross bars, and the front ends of the multiple groups of wire trough partitions 5 are correspondingly provided with wire outlet pipes 6. The side ends of the conveyor belt support frame 3 are connected with a conveying frame, and multiple groups of wire feeding wheels 7 are installed inside the conveying frame. The left and right ends of the multiple groups of wire feeding wheels 7 are fastened with adjusting sliders, and the top of the adjusting slider is installed with an adjusting valve bolt 8. The side of the conveying frame is connected with a wire cutting frame 9, and multiple groups of meshingly connected rotating gears 12 are arranged inside the wire cutting frame 9, and the corresponding external shafts of the multiple groups of meshingly connected rotating gears 12 are movably connected with positive and reverse electric Machine 17, a second small air cylinder 11 is mounted on the top center end of the wire cutting frame 9, and the bottom end of the second small air cylinder 11 is fastened with a wire cutting knife group through a connected pushing air rod, a third small air cylinder 13 is mounted on the top side end of the wire cutting frame 9, and the bottom end of the third small air cylinder 13 is connected with a cutter 14, and the side end of the wire cutting frame 9 is provided with a plurality of corresponding groups of meshing connected rotating gears 12. An exhaust groove is provided on the bottom surface of the wire cutting frame 9, and an exhaust pump 15 is connected to the inside of the exhaust groove through an exhaust pipe installed, and a PLC control terminal 20 is mounted on the outer wall surface of the wire cutting frame 9, and a knife groove seat 10 is fastened to the side end of the wire outlet terminal 16, and the knife groove seat 10 corresponds to the cutter 14.

[0025] In this embodiment, a conveyor belt support frame 3 is installed on the top of the support column 2, and the conveyor belt structure 4 installed inside the conveyor belt support frame 3 is used to feed the wire material. Then, the cross bar can drive multiple sets of wire slot partitions 5 to be connected and placed on the left and right side surfaces of the conveyor belt support frame 3, so that the front ends of the multiple sets of wire slot partitions 5 correspond to the inlet ends of the outlet pipe 6. Then, under the action of multiple sets of wire feeding wheels 7 installed inside the conveyor frame, the wire body can be transported and rolled and straightened. At the same time, the multiple sets of wire feeding wheels 7 can be fastened at both ends to adjust the wire material. Under the action of the joint slider, the regulating valve bolt 8 drives the regulating slider to adjust the height up and down in the sliding grooves opened on the left and right sides of the conveying frame, so that the multiple sets of wire feeding wheels 7 can adjust the conveying and straightening operation gap of the wire body, so as to facilitate the operation of wire bodies with different diameters. Then, a wire cutting frame 9 is connected to the side of the conveying frame. Through the multiple sets of meshing connected rotating gears 12 arranged inside the wire cutting frame 9 and the multiple sets of meshing connected rotating gears 12 arranged outside the corresponding shafts, the straightened wire body is conveyed under the action of the forward and reverse motors 17. Then, the wire body is passed through the wire cutting frame The second small air cylinder 11 installed at the center end of the top of the structure 9 pushes the air rod to drive the wire cutting knife group to cut the outer skin of the wire body being transported, and then one group of forward and reverse motors 17 stops, and the other group of forward and reverse motors 17 rotates counterclockwise, so that the outer sheath of the wire body after the ring cutting is cut and stripped out, and then one group of forward and reverse motors 17 is started again, and the other group of forward and reverse motors 17 rotates clockwise, so that the wire body with the wire cut and stripped at the front end is transported to the outlet of the outlet end 16, and is clamped by the corresponding external mechanical clamping arm through the wire body slot 191, and then the wire cutting The third small air cylinder 13 installed on the top side of the wire frame 9 drives the cutter 14 to cut the length of the wire body that has been cut and stripped at the front end under the cooperation of the corresponding knife groove seat 10. After the wire is cut and stripped, the exhaust pump 15 is used to absorb the cut wire outer skin through the exhaust groove opened on the bottom surface of the wire cutting frame 9, effectively reducing the impact of the cut wire outer skin on the transportation of the wire body. Afterwards, a PLC control terminal 20 is installed on the outer wall surface of the wire cutting frame 9, and the PLC control terminal 20 is used to control the overall operation process.

[0026] The working principle of this embodiment is as follows: when in use, the conveyor belt structure 4 can be used to feed the wire material, and then the multiple sets of wire slot partitions 5 can be used to facilitate the classification and transportation of the wire body to the corresponding wire inlet end of the outlet pipe 6, and then the multiple sets of wire feeding wheels 7 can be used to facilitate the transportation of the wire body and roll it straight. At the same time, the regulating valve bolt 8 can be used to drive the regulating slider to adjust the sliding grooves on the left and right sides of the conveying frame to adjust the height up and down, so that the multiple sets of wire feeding wheels 7 can adjust the gap between the conveying and straightening operations of the wire body, thereby facilitating The wire bodies of different diameters are operated, and then the straightened wire bodies are transported through the action of multiple sets of meshing connected rotating gears 12 and forward and reverse motors 17. Then, the second small air cylinder 11 is used to push the air rod to drive the wire cutting knife group to perform circular cutting on the outer skin of the wire body being transported. Then, one set of forward and reverse motors 17 stops, and the other set of forward and reverse motors 17 rotates counterclockwise to cut and strip the outer sheath of the wire body after circular cutting. Then, one set of forward and reverse motors 17 is started again, and the other set of forward and reverse motors 17 rotates clockwise to cut and strip the wire body at the front end. The wire is transported to the outlet of the outlet terminal 16, and is clamped by the corresponding external mechanical clamping arm through the wire body groove 191. Then, the third small cylinder 13 drives the cutter 14 to cut the length of the wire body that has been cut and stripped at the front end under the cooperation of the corresponding knife groove seat 10. After the wire is cut and stripped, the exhaust pump 15 is used to absorb the cut wire skin through the exhaust groove opened on the bottom surface of the wire cutting frame 9. Then, the first small cylinder 185 can drive the mounting frame 187 to advance through the telescopic gas rod 186, so that the small cylinder 185 can drive the mounting frame 187 to advance through the telescopic gas rod 186. The hydraulic pump 1892 drives the bracket 1893 to rise and fall through the hydraulic rod, so that the bracket 1893 can synchronously rise and fall the mounting frame 187 under the cooperation of the slider 182 and the electric guide frame 181, and then the motor 184 can drive the whole to rotate at an angle. After that, when the wire groove 191 is full, the wire regularization disk 1891 and the mounting frame 187 can be separated and taken out through the cooperation of the interlocking groove 189 and the interlocking docking column through the external mechanical clamping arm, and then placed in the rosin agent tank for tinning, and the specific implementation process is completed.

[0027] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A fully automatic equipment for cutting, stripping, tinning and soldering wires, characterized by: It comprises a base (1), a support column (2) is welded to the top of the base (1), and a wire body regularization component (18) is mounted on the top of the right end of the support column (2); The line body regularization component (18) comprises an electric guide rail frame (181), wherein the electric guide rail frame (181) is arranged in two opposite groups, and the inner surfaces of the two groups of electric guide rail frames (181) are slidably connected to sliders (182) through guide rail grooves, and a motor (184) is fixedly installed at the left end of the slider (182), and the internal output shaft end of the motor (184) is axially connected to a connecting seat, and a first small cylinder (185) is fixedly installed inside the connecting seat, and a telescopic gas rod (186) is arranged at the side end of the first small cylinder (185), and the side end of the telescopic gas rod (186) is fixedly installed and connected to a mounting frame (187), and the left and right sides of the internal bottom end of the mounting frame (187) are provided with engaging grooves (189). The inside of the engaging groove (189) is slidably connected to a wire body regularization disk (1891) through an engaging docking column, the right end of the mounting frame (187) is fastened with a push rod (188), the outside of the push rod (188) is docked with a docking tube (183), the docking tube (183) and the surface of the slider (182) at the right end are fastened to each other, a small hydraulic pump (1892) is mounted on the top of the base (1), and a bracket (1893) is provided on the top of the small hydraulic pump (1892) through a hydraulic rod, the surface of the wire body regularization disk (1891) is evenly and equally divided with wire body grooves (191), and elastic convex clamping blocks (192) are provided at both ends of the inner surface of the wire body groove (191).

2. The fully automatic equipment for cutting, stripping, tinning and soldering wires according to claim 1 is characterized by: A conveyor belt support structure (3) is installed on the top of the support column (2), a conveyor belt structure (4) is installed inside the conveyor belt support structure (3), and a plurality of groups of wire trough partitions (5) are fastened and installed on the top surface of the conveyor belt structure (4) via cross bars, and outlet pipes (6) are correspondingly provided at the front ends of the plurality of groups of wire trough partitions (5).

3. The fully automatic equipment for cutting, stripping, tinning and soldering wires according to claim 2 is characterized by: The side end of the conveyor belt support structure (3) is connected to a conveying structure, and a plurality of sets of wire feeding wheels (7) are installed inside the conveying structure. The left and right ends of the plurality of sets of wire feeding wheels (7) are fastened with adjustment sliders, and the top of the adjustment slider is installed with an adjustment valve bolt (8).

4. The fully automatic equipment for cutting, stripping, tinning and soldering wires according to claim 3 is characterized by: A wire cutting frame (9) is provided on the side of the conveying frame, and a plurality of sets of meshingly connected rotating gears (12) are provided inside the wire cutting frame (9). The corresponding shafts outside the plurality of sets of meshingly connected rotating gears (12) are rotatably connected to forward and reverse motors (17).

5. The fully automatic equipment for cutting, stripping, tinning and soldering wires according to claim 4 is characterized by: A second small air cylinder (11) is mounted on the top center end of the wire cutting frame (9), and the bottom end of the second small air cylinder (11) is fastened to a wire cutting knife assembly via a connected pushing air rod. A third small air cylinder (13) is mounted on the top side end of the wire cutting frame (9), and the bottom end of the third small air cylinder (13) is connected to a cutting knife (14).

6. The fully automatic equipment for cutting, stripping, tinning and soldering wires according to claim 4 is characterized by: A plurality of corresponding groups of outlet terminals (16) meshingly connected to the rotating gear (12) are provided inside the side end of the wire cutting frame (9); an exhaust groove is provided on the bottom surface of the wire cutting frame (9); an exhaust pump (15) is provided inside the exhaust groove through an exhaust pipe installed; a PLC control terminal (20) is installed on the outer wall surface of the wire cutting frame (9); a knife groove seat (10) is fixedly installed on the side end of the outlet terminal (16); the knife groove seat (10) corresponds to the cutting knife (14).

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