Perforating mechanism for rectangular pipe machining
By designing the support and moving mechanism, the deformation and error problems during hole drilling of rectangular tubes are solved, stable support and automatic position adjustment of rectangular tubes are achieved, and the unity and efficiency of assembly effects are improved.
Patent Information
- Application Number
- CN202421086478.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-19
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-05-19
AI Technical Summary
When the existing rectangular tube drilling method uses punching punchers, it is easy to cause deformation and inconsistent opening of the rectangular tube around the rectangular tube, poor assembly effect, and manual adjustment of the hole position is time-consuming and labor-intensive and errors are prone to occur.
A perforation mechanism including a support mechanism and a moving mechanism is designed to achieve stable support and automatic position adjustment of the rectangular tube through hydraulic push rods and servo motors to avoid deformation and errors. The support mechanism uses an inner support block and a hydraulic push rod to support the bottom surface of the rectangular tube, and the moving mechanism uses a servo motor and a threaded rod to automatically move the rectangular tube.
The stable support and automatic position adjustment of rectangular tubes are achieved, which avoids deformation and errors of openings, and improves the uniformity and efficiency of assembly effects.
Smart Images

Figure CN222359112U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mechanical processing, in particular to a punching mechanism for rectangular tube processing. Background Art
[0002] A rectangular tube is a hollow long strip of steel, also known as a flat tube, a flat square tube or a square flat tube. In the construction industry, it is often necessary to punch holes in rectangular tubes for assembly.
[0003] The inventor discovered during the process of implementing the utility model:
[0004] The existing rectangular tube punching method mostly uses a punching punch to punch holes. The punching punch often causes deformation to the periphery of the rectangular tube when punching holes, making the diameter of the rectangular tube openings non-uniform, resulting in poor assembly effect of the rectangular tube. In addition, when adjusting the punching position of the rectangular tube, it is necessary to manually adjust the position of the rectangular tube continuously, which is time-consuming and labor-intensive, and is prone to errors, affecting the punching effect. Summary of the invention
[0005] In order to solve the problems existing in the prior art, the utility model proposes a perforating mechanism for rectangular tube processing.
[0006] To this end, the technical solution of the utility model is: a perforating mechanism for rectangular tube processing, comprising a base, a supporting mechanism capable of supporting the inside and bottom surface of the rectangular tube is arranged above the base, the supporting mechanism comprises a fixing plate 1, the fixing plate 1 is fixed to the upper surface of the base, a supporting rod is fixed to the outer surface of the fixing plate 1, an inner support block is installed at one end of the supporting rod, a hydraulic push rod 1 is fixed to the upper surface of the base, and a supporting bottom plate is fixed to the extended end of the hydraulic push rod 1;
[0007] A moving mechanism capable of adjusting the position of the rectangular tube is arranged above the base, and the moving mechanism includes a servo motor, which is fixed to the outer surface of the fixed plate, a threaded rod is fixed to the output end of the servo motor, and a moving frame is threadedly connected to the outer surface of the threaded rod, and a push plate is fixed to the upper surface of the moving frame. A punching device capable of punching holes in the rectangular tube is arranged above the base.
[0008] Preferably, a through hole is provided inside the inner support block, and a bottom groove is provided at the bottom end of the inner support block. The through hole provided in the inner support block is compatible with the punching perforator. The waste generated during the punching operation will pass through the through hole and the bottom groove and fall on the bottom wall of the rectangular tube. When the rectangular tube moves, the waste will be driven to move together, so that the waste is moved out of the bottom groove.
[0009] Preferably, two telescopic rods are fixed to the inner wall of the mobile frame, and a clamp is fixed to the extended end of each telescopic rod. A spring is sleeved on the outer surface of each telescopic rod. After the rectangular tube is placed between the two clamps, the two clamps can automatically clamp the rectangular tube through the elastic force of the spring, thereby ensuring the stability of the rectangular tube when moving and avoiding the phenomenon that the moving position of the rectangular tube is offset due to inertia when the rectangular tube is pushed to move.
[0010] Preferably, a second fixing plate is fixed to the upper surface of the base, and the second fixing plate is rotatably connected to the threaded rod via a rotating shaft. The second fixing plate can support one end of the threaded rod, thereby allowing the threaded rod to rotate stably.
[0011] Preferably, a sliding rod is fixed between the second fixed plate and the first fixed plate, and the outer surface of the sliding rod is slidably connected to the movable frame. The movable frame is limited by setting the sliding rod so that the movable frame can slide smoothly in the horizontal direction.
[0012] Preferably, the perforating device includes a support frame, which is fixed to the upper surface of the base, and two hydraulic push rods 2 are fixed to the upper surface of the support frame. A lifting plate is provided below the support frame, and the support frame is located directly above the supporting bottom plate. The support frame supports the hydraulic push rods 2.
[0013] Preferably, the upper surface of the lifting plate is fixed to the extended ends of the two hydraulic push rods, and a punching perforator is installed on the lower surface of the lifting plate. The punching perforator is located directly above the inner support block, and the bottom end of the punching perforator can be inserted into the through hole of the inner support block when it descends.
[0014] Beneficial effect: The utility model sets a support mechanism, installs an adapted inner support block on the support rod according to the size of the rectangular tube body and the perforation requirements, then sleeves the rectangular tube body on the inner support block, and the inner support block is located directly below the punching puncher, a through hole adapted to the punching puncher is opened on the inner support block, and then the support bottom plate is pushed up by the hydraulic push rod 1, so that the support bottom plate can support the bottom surface of the rectangular tube body, thereby ensuring the stability of the rectangular tube body and the inner support block, so that when the hydraulic push rod 2 drives the punching puncher to descend to punch the rectangular tube body, the inner support block can support the inside of the rectangular tube body. The effect is to avoid the problem of local depression of the rectangular tube body during punching; by setting up a moving mechanism, the servo motor drives the threaded rod to rotate to move the moving frame, so that the outer surface of the push plate is fitted on one end of the rectangular tube body, and the two clamping plates can clamp the two side surfaces of the rectangular tube body under the action of the spring, so that the push plate can push the rectangular tube body to move, and then according to the distance the rectangular tube body needs to move, the servo motor is turned on to move the moving frame, so that the push plate can smoothly push the rectangular tube body to slide along the outer surface of the inner support block for a corresponding distance, thereby achieving the effect that the device can automatically move the position of the rectangular tube. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural diagram of the utility model.
[0016] Figure 2 It is a schematic diagram of the support mechanism and the perforating device of the utility model.
[0017] Figure 3 It is a structural diagram of the mobile frame of the utility model.
[0018] Figure 4 yes Figure 3 Enlarged view of point A in the middle.
[0019] As shown in the figure: 1. base; 2. supporting mechanism; 201. fixed plate 1; 202. supporting rod; 203. inner support block; 204. hydraulic push rod 1; 205. supporting bottom plate; 206. through hole; 207. bottom groove; 3. moving mechanism; 301. servo motor; 302. threaded rod; 303. moving frame; 304. push plate; 305. telescopic rod; 306. clamping plate; 307. spring; 308. fixed plate 2; 309. sliding rod; 4. punching device; 401. supporting frame; 402. hydraulic push rod 2; 403. lifting plate; 404. punching punch; 5. rectangular tube body. DETAILED DESCRIPTION
[0020] The technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings, but this embodiment should not be understood as a limitation to the present invention.
[0021] The utility model Figures 1 to 4 As shown:
[0022] A punching mechanism for rectangular tube processing comprises a base 1, and a supporting mechanism 2 capable of supporting the inside and bottom surface of the rectangular tube is arranged above the base 1.
[0023] The supporting mechanism 2 includes a fixing plate 201, which is fixed to the upper surface of the base 1. A supporting rod 202 is fixed to the outer surface of the fixing plate 201. An inner supporting block 203 is installed at one end of the supporting rod 202. The outer surface of the inner supporting block 203 is slidably connected to the inner wall of the rectangular tube body 5. A hydraulic push rod 204 is fixed to the upper surface of the base 1. A supporting bottom plate 205 is fixed to the extended end of the hydraulic push rod 204. When the device is in use, an adapted inner supporting block 203 is installed on the supporting rod 202 according to the size and perforation requirements of the rectangular tube body 5. By sliding the rectangular tube body 5 on the inner supporting block 203, the inner supporting block 203 can support the inside of the rectangular tube body 5. By pushing the supporting bottom plate 205 up by the hydraulic push rod 204, the bottom of the rectangular tube body 5 can be supported.
[0024] A moving mechanism 3 capable of adjusting the position of the rectangular tube is arranged above the base 1, and the moving mechanism 3 includes a servo motor 301, and the servo motor 301 is fixed to the outer surface of the fixed plate 201, and a threaded rod 302 is fixed to the output end of the servo motor 301, and a moving frame 303 is threadedly connected to the outer surface of the threaded rod 302, and a push plate 304 is fixed to the upper surface of the moving frame 303, and the port of the rectangular tube body 5 is pressed against the side of the push plate 304. When the position of the rectangular tube body 5 needs to be moved, the threaded rod 302 is driven to rotate by the servo motor 301 to move the moving frame 303 and the push plate 304, and the push plate 304 can push the rectangular tube body 5 to move together when moving.
[0025] like Figure 2 As shown, a through hole 206 is opened inside the inner support block 203, and a bottom groove 207 is opened at the bottom end of the inner support block 203. The through hole 206 opened in the inner support block 203 is compatible with the punching perforator 404. The waste generated during the punching operation will pass through the through hole 206 and the bottom groove 207 and fall on the bottom wall of the rectangular tube. When the rectangular tube moves, the waste will be driven to move together, so that the waste is moved out of the bottom groove 207.
[0026] like Figure 3 and Figure 4As shown, two telescopic rods 305 are fixed to the inner wall of the mobile frame 303, and a clamp 306 is fixed to the extended end of each telescopic rod 305. The outer surface of each telescopic rod 305 is sleeved with a spring 307. After the rectangular tube is placed between the two clamps 306, the elastic force of the spring 307 can enable the two clamps 306 to clamp the rectangular tube, thereby ensuring the stability of the rectangular tube when moving, and avoiding the phenomenon that the position of the rectangular tube is offset due to inertia when the rectangular tube is pushed to move.
[0027] like Figure 1 As shown, a second fixing plate 308 is fixed on the upper surface of the base 1 , and the second fixing plate 308 is rotatably connected to the threaded rod 302 via a rotating shaft. The second fixing plate 308 can support one end of the threaded rod 302 , so that the threaded rod 302 can rotate stably.
[0028] like Figure 1 and Figure 2 As shown, a slide bar 309 is fixed between the second fixed plate 308 and the first fixed plate 201, and the outer surface of the slide bar 309 is slidably connected to the movable frame 303. The movable frame 303 is limited by setting the slide bar 309 so that the movable frame 303 can slide smoothly in the horizontal direction.
[0029] like Figure 1 and Figure 2 As shown, a punching device 4 capable of punching holes in rectangular tubes is arranged above the base 1, and the punching device 4 includes a support frame 401, and the support frame 401 is fixed to the upper surface of the base 1, and two hydraulic push rods 2 402 are fixed to the upper surface of the support frame 401, and a lifting plate 403 is arranged below the support frame 401, and the support frame 401 is located directly above the supporting bottom plate 205, and the support frame 401 supports the hydraulic push rods 2 402.
[0030] like Figure 1 and Figure 2 As shown, the upper surface of the lifting plate 403 is fixed to the extended ends of the two hydraulic push rods 402, and a punching perforator 404 is installed on the lower surface of the lifting plate 403. The punching perforator 404 is located directly above the inner support block 203, and the bottom end of the punching perforator 404 can be inserted into the through hole 206 of the inner support block 203 when descending.
[0031] The working principle of this utility model:
[0032] When in use, an appropriate inner support block 203 is installed on the support rod 202 according to the size of the rectangular tube body 5 and the punching requirements, and then the rectangular tube body 5 is sleeved on the inner support block 203, and the inner support block 203 is located directly below the punching punch 404, and a through hole 206 adapted to the punching punch 404 is opened on the inner support block 203, and then the support bottom plate 205 is pushed up by the hydraulic push rod 1 204, so that the support bottom plate 205 can support the bottom surface of the rectangular tube body 5, ensuring the stability of the rectangular tube body 5 and the inner support block 203, so that when the hydraulic push rod 2 402 drives the punching punch 404 to descend to punch the rectangular tube body 5, the inner support block 203 can support the inside of the rectangular tube body 5, avoiding the problem of local depression of the rectangular tube body 5 during punching;
[0033] When it is necessary to adjust the perforation position of the rectangular tube body 5, the servo motor 301 drives the threaded rod 302 to rotate to move the movable frame 303, so that the outer surface of the push plate 304 is attached to one end of the rectangular tube body 5, and the two clamping plates 306 clamp the two side surfaces of the rectangular tube body 5 under the action of the spring 307, so that the push plate 304 can push the rectangular tube body 5 to move, and then according to the distance the rectangular tube body 5 needs to move, the servo motor 301 is turned on to make the movable frame 303 move, so that the push plate 304 can smoothly push the rectangular tube body 5 to slide along the outer surface of the inner support block 203 for a corresponding distance, thereby achieving the effect that the device can automatically move the rectangular tube position, and each time the push plate 304 adjusts the position of the rectangular tube body 5, the hydraulic push rod 204 will drive the support bottom plate 205 to drop slightly to avoid friction between the rectangular tube body 5 and the support bottom plate 205. After the position adjustment is completed, the hydraulic push rod 204 will push the support bottom plate 205 back to its original position.
[0034] Parts not described in detail in this specification are well-known technologies in the art.
[0035] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A perforating mechanism for rectangular tube processing, comprising a base (1), characterized in that: A support mechanism (2) capable of supporting the interior and bottom surface of the rectangular tube is arranged above the base (1), the support mechanism (2) comprising a fixing plate (201), the fixing plate (201) being fixed to the upper surface of the base (1), a support rod (202) being fixed to the outer surface of the fixing plate (201), an inner support block (203) being mounted at one end of the support rod (202), a hydraulic push rod (204) being fixed to the upper surface of the base (1), and a support bottom plate (205) being fixed to the extended end of the hydraulic push rod (204); A moving mechanism (3) capable of adjusting the position of the rectangular tube is arranged above the base (1). The moving mechanism (3) comprises a servo motor (301). The servo motor (301) is fixed to the outer surface of a fixing plate (201). A threaded rod (302) is fixed to the output end of the servo motor (301). A moving frame (303) is threadedly connected to the outer surface of the threaded rod (302). A push plate (304) is fixed to the upper surface of the moving frame (303). A perforating device (4) capable of perforating the rectangular tube is arranged above the base (1).
2. A punching mechanism for rectangular tube processing according to claim 1, characterized in that: A through hole (206) is provided inside the inner support block (203), and a bottom groove (207) is provided at the bottom end of the inner support block (203).
3. A punching mechanism for rectangular tube processing according to claim 1 or 2, characterized in that: Two telescopic rods (305) are fixed to the inner wall of the mobile frame (303), a clamping plate (306) is fixed to the extended end of each telescopic rod (305), and a spring (307) is sleeved on the outer surface of each telescopic rod (305).
4. A punching mechanism for rectangular tube processing according to claim 3, characterized in that: A second fixing plate (308) is fixed to the upper surface of the base (1), and the second fixing plate (308) is rotatably connected to the threaded rod (302) via a rotating shaft.
5. A rectangular tube processing punching mechanism according to claim 4, characterized in that: A sliding rod (309) is fixed between the second fixed plate (308) and the first fixed plate (201), and the outer surface of the sliding rod (309) is slidably connected to the movable frame (303).
6. A punching mechanism for rectangular tube processing according to claim 1 or 2 or 4 or 5, characterized in that: The perforating device (4) comprises a support frame (401), the support frame (401) being fixed to the upper surface of the base (1), two hydraulic push rods (402) being fixed to the upper surface of the support frame (401), and a lifting plate (403) being provided below the support frame (401).
7. A punching mechanism for rectangular tube processing according to claim 6, characterized in that: The upper surface of the lifting plate (403) is fixed to the extended ends of the two hydraulic push rods (402), and a punching punch (404) is installed on the lower surface of the lifting plate (403).