Rotor hot assembly equipment

Abstract

The utility model discloses rotor hot assembly equipment, which belongs to the technical field of rotor assembly and comprises an electric control cabinet, and an assembly blanking component is mounted on the electric control cabinet. The assembling and discharging assembly comprises a heating assembly, an assembling assembly and a discharging assembly, a limiting assembly is installed on the assembling and discharging assembly, and the limiting assembly is connected with the heating assembly; a cooling assembly is installed on the assembling and discharging assembly and connected with the heating assembly. By means of the mode, the shaft core can be limited, the situation that due to the fact that the downward moving distance of the shaft core is too long or too short, the assembling position deviates is avoided, rapid cooling is achieved after hot charging is completed, and oxidation discoloration of a workpiece is effectively avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of rotor assembly, in particular to rotor thermal assembly equipment. Background Art

[0002] In mechanical equipment, the rotor usually refers to the rotating part, which is responsible for transmitting power, torque, rotational motion, etc. Its design and manufacturing quality are directly related to the performance and service life of the equipment.

[0003] Chinese patent CN216216422U special equipment for rotor hot assembly, including an assembly processing bench, a host protection cabinet and a high-frequency power supply cabinet. The assembly processing bench is arranged at one end of the host protection cabinet, and the high-frequency power supply cabinet is arranged at the other end of the host protection cabinet. A control terminal is arranged on one side of the host protection cabinet, and the control terminal is connected to the host protection cabinet by screws. A multi-station turntable is arranged above the assembly processing bench, and the multi-station turntable is rotatably connected to the assembly processing bench. Multiple groups of bracket structures can be installed above the multi-station turntable, and the rotor is placed on the bracket. The hot assembly operation of the rotor is completed by rotating the multi-station turntable. A copper group heating coil is arranged between the host protection cabinet and the assembly processing bench, and a remote control temperature sensor is arranged on one side of the copper group heating coil, and the remote control temperature sensor is connected to the assembly processing bench through the bracket.

[0004] However, this patent fails to quickly cool down the rotor after heating it, which may cause oxidation and discoloration of the rotor.

[0005] Based on this, the utility model designs a rotor thermal assembly device to solve the above problems. Utility Model Content

[0006] In view of the above-mentioned shortcomings of the prior art, the utility model provides a rotor thermal assembly device.

[0007] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0008] A rotor thermal assembly device, comprising an electric control cabinet;

[0009] An assembly and blanking component is installed on the electric control cabinet;

[0010] The assembly and blanking assembly comprises a heating assembly, an assembly assembly and a blanking assembly, the assembly assembly and the blanking assembly are both connected to the heating assembly, and the heating assembly is connected to the electric control cabinet;

[0011] A limit assembly is installed on the assembly and blanking assembly, and the limit assembly is connected to the heating assembly;

[0012] A cooling component is installed on the assembly and blanking component, and the cooling component is connected to the heating component.

[0013] Furthermore, the heating component includes a high-frequency heater, a vertical lifting component and a mounting plate. The mounting plate is fixedly connected to the middle end of the interior of the electrical control cabinet, the vertical lifting component is fixedly connected to the rear side of the upper end of the mounting plate, and the output end of the vertical lifting component is fixedly connected to the high-frequency heater.

[0014] Furthermore, the assembly component, the blanking component, the limiting component and the cooling component are all connected to the mounting plate.

[0015] Furthermore, the assembly component includes a bracket, a first cylinder, a first sliding rod, a first skateboard and a first clamping cylinder. The bracket is fixedly connected to the front side of the upper end of the mounting plate, the upper end of the bracket is fixedly connected to the first cylinder, the two ends of the two first sliding rods are respectively fixedly connected to the upper end of the bracket and the mounting plate, the left and right ends of the first skateboard are respectively slidably connected to the first sliding rod, the output end of the first cylinder is fixedly connected to the first skateboard, and the front end of the first skateboard is fixedly connected to the first clamping cylinder.

[0016] Furthermore, the blanking assembly includes a second cylinder, a second sliding rod, a second skateboard, a third cylinder and a second clamping claw cylinder. The second cylinder is fixedly connected to the upper end of the bracket, the two ends of the two second sliding rods are respectively fixedly connected to the upper end of the bracket and the mounting plate, the left and right ends of the second skateboard are respectively slidably connected to the second sliding rod, the second skateboard is located on the left side of the first skateboard, the output end of the second cylinder is fixedly connected to the second skateboard, the front end of the second skateboard is fixedly connected to the third cylinder, and the output end of the third cylinder is fixedly connected to the second clamping claw cylinder.

[0017] Furthermore, the limiting assembly includes a fixed rod, a fixed plate, a movable plate, a fourth cylinder, a limiting rod and a base, the lower ends of the fixed rods are fixedly connected to the fixed plates, the left and right ends of the movable plates are respectively slidably connected to the fixed rods, the fourth cylinder is fixedly connected to the lower end of the fixed plate, the output end of the fourth cylinder is fixedly connected to the movable plate, the upper end of the movable plate is fixedly connected to the limiting rod, the upper end of the limiting rod passes through the mounting plate and is embedded in the circular hole in the center of the base and is slidably connected to the base, and the heating coil of the high-frequency heater is sleeved on the upper end of the base.

[0018] Furthermore, the two fixing rods are fixedly connected to the lower end of the mounting plate, and the base is fixedly connected to the upper end of the mounting plate.

[0019] Furthermore, the cooling assembly includes an air conditioner, a bellows, a positioning rod, a fifth cylinder, a push plate and a fan. The bellows is fixedly connected to the upper left side of the mounting plate, the left end of the bellows passes through the gap on the left side of the electric control cabinet and is fixedly connected to the air outlet end of the air conditioner, a sealing plate is hinged on the left side of the upper end of the bellows, a handle is fixedly connected to the left side of the upper end of the sealing plate, a feed port is opened on the right side of the upper end of the bellows, four positioning rods are fixedly connected to the inner end of the bellows, the fifth cylinder is fixedly connected to the right side of the inner wall of the lower end of the bellows, the output end of the fifth cylinder is fixedly connected to the push plate, the upper end of the push plate is located between the four positioning rods, and a plurality of fans are fixedly connected to the inner wall of the rear end of the bellows.

[0020] The utility model has the following technical effects:

[0021] When the utility model is used, the shaft sleeve is placed on the limiting component, and then the shaft core is placed on the assembling component. The assembling component clamps the shaft core, the heating component heats the shaft core, the assembling component drives the shaft core to move downward to insert the shaft core into the shaft sleeve, the limiting component limits the shaft core to prevent the shaft core from moving downward too long or too short, thereby causing the assembly position to shift, and then the blanking component moves the assembled shaft sleeve and shaft core into the cooling component, the cooling component cools the shaft sleeve and shaft core, and the temperature drops rapidly after the hot installation is completed, effectively avoiding oxidation and discoloration of the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0023] Figure 1 A three-dimensional rotor thermal assembly device of the utility model Figure 1 ;

[0024] Figure 2 It is a front view of a rotor thermal assembly device of the utility model;

[0025] Figure 3 It is a left side view of a rotor thermal assembly device of the utility model;

[0026] Figure 4 This is a three-dimensional diagram of a rotor thermal assembly device of the utility model without an electric control cabinet;

[0027] Figure 5 For along Figure 3 AA direction cross-sectional view;

[0028] Figure 6 For along Figure 3 BB direction cross-sectional view;

[0029] Figure 7 for Figure 4 Enlarged view of point C in the middle;

[0030] Figure 8 for Figure 5 The enlarged view of point D in the middle;

[0031] Fig. 9 for Figure 6 Enlarged view of point E in the middle.

[0032] The numbers in the figure represent:

[0033] 1. Electric control cabinet; 2. Assembly and blanking component; 21. Heating component; 211. High frequency heater; 212. Vertical lifting component; 213. Mounting plate; 22. Assembly component; 221. Bracket; 222. First cylinder; 223. First slide bar; 224. First slide plate; 225. First clamping claw cylinder; 23. Blanking component; 231. Second cylinder; 232. Second slide bar; 233. Second slide plate; 234. Third cylinder; 235. Second clamping claw cylinder; 3. Limiting component; 31. Fixed rod; 32. Fixed plate; 33. Moving plate; 34. Fourth cylinder; 35. Limiting rod; 36. Base; 4. Bushing; 5. Shaft core; 6. Cooling component; 61. Air conditioner; 62. Bellows; 63. Positioning rod; 64. Fifth cylinder; 65. Push plate; 66. Fan. DETAILED DESCRIPTION

[0034] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0035] The utility model is further described below in conjunction with embodiments.

[0036] The terms “left”, “right”, “front”, “back”, “up” and “down” mentioned in the following description are oriented in the viewing direction of the front view.

[0037] Example 1

[0038] Please refer to the instruction manual Figure 1-9 , a rotor thermal assembly device, comprising an electric control cabinet 1;

[0039] The electric control cabinet 1 is provided with an assembly and blanking component 2;

[0040] The assembly and blanking component 2 includes a heating component 21, an assembly component 22 and a blanking component 23, the assembly component 22 and the blanking component 23 are both connected to the heating component 21, and the heating component 21 is connected to the electric control cabinet 1;

[0041] The assembly and blanking component 2 is provided with a limit component 3, and the limit component 3 is connected to the heating component 21;

[0042] The assembly and blanking component 2 is provided with a cooling component 6 , which is connected to the heating component 21 .

[0043] When in use, the shaft sleeve 4 is placed on the limiting component 3, and then the shaft core 5 is placed on the assembling component 22. The assembling component 22 clamps the shaft core 5, and the heating component 21 heats the shaft core 5. The assembling component 22 drives the shaft core 5 to move downward to insert the shaft core 5 into the shaft sleeve 4. The limiting component 3 limits the shaft core 5 to prevent the shaft core 5 from moving downward too long or too short, thereby causing the assembly position to shift. Then the blanking component 23 moves the assembled shaft sleeve 4 and shaft core 5 into the cooling component 6, and the cooling component 6 cools the shaft sleeve 4 and shaft core 5. After the hot assembly is completed, the temperature drops rapidly, which effectively avoids oxidation and discoloration of the workpiece.

[0044] The heating component 21 includes a high-frequency heater 211, a vertical lifting component 212 and a mounting plate 213. The mounting plate 213 is fixedly connected to the middle end of the interior of the electric control cabinet 1, the vertical lifting component 212 is fixedly connected to the rear side of the upper end of the mounting plate 213, and the output end of the vertical lifting component 212 is fixedly connected to the high-frequency heater 211.

[0045] The assembly component 22 , the blanking component 23 , the limiting component 3 and the cooling component 6 are all connected to the mounting plate 213 .

[0046] The vertical lifting assembly 212 includes connecting rods, connecting plates, a base plate and a driving cylinder. Four connecting rods are fixedly connected to the rear side of the upper end of the mounting plate 213. The upper ends of the connecting rods are fixedly connected to the connecting plates. The four sides of the base plate are slidably connected to the connecting rods. The high-frequency heater 211 is fixedly connected to the upper end of the base plate through a clamping block. The upper end of the connecting plate is fixedly connected to the driving cylinder, and the output end of the driving cylinder is fixedly connected to the upper end of the clamping block.

[0047] The assembly component 22 includes a bracket 221, a first cylinder 222, a first sliding rod 223, a first slide plate 224 and a first clamping claw cylinder 225. The bracket 221 is fixedly connected to the front side of the upper end of the mounting plate 213, the upper end of the bracket 221 is fixedly connected to the first cylinder 222, the two ends of the two first sliding rods 223 are respectively fixedly connected to the upper end of the bracket 221 and the mounting plate 213, the left and right ends of the first slide plate 224 are respectively slidably connected to the first sliding rod 223, the output end of the first cylinder 222 is fixedly connected to the first slide plate 224, and the front end of the first slide plate 224 is fixedly connected to the first clamping claw cylinder 225.

[0048] The blanking assembly 23 includes a second cylinder 231, a second sliding rod 232, a second slide plate 233, a third cylinder 234 and a second clamping claw cylinder 235. The second cylinder 231 is fixedly connected to the upper end of the bracket 221, and the two ends of the two second sliding rods 232 are respectively fixedly connected to the upper end of the bracket 221 and the mounting plate 213. The left and right ends of the second slide plate 233 are respectively slidably connected to the second sliding rod 232. The second slide plate 233 is located on the left side of the first slide plate 224. The output end of the second cylinder 231 is fixedly connected to the second slide plate 233. The front end of the second slide plate 233 is fixedly connected to the third cylinder 234, and the output end of the third cylinder 234 is fixedly connected to the second clamping claw cylinder 235.

[0049] During assembly, the sleeve 4 is placed on the limiting component 3, and then the shaft core 5 is placed between the clamping blocks of the first clamping cylinder 225. The first clamping cylinder 225 clamps the shaft core 5, and the vertical lifting component 212 drives the high-frequency heater 211 to move upward to heat the sleeve 4. After the heating is completed, the vertical lifting component 212 drives the high-frequency heater 211 to move downward and reset. The first cylinder 222 drives the first slide plate 224 to move downward under the guidance of the first slide bar 223. The first slide plate 224 drives the first clamping cylinder 225 and the shaft core 5 to move downward until the lower end of the shaft core 5 passes through the sleeve 4 and abuts against the limiting component 3. After the assembly is completed, the first cylinder 222 drives the first slide plate 2 24 and the first clamping cylinder 225 are reset to prepare for the next assembly. The second cylinder 231 drives the second slide plate 233 to move downward under the guidance of the second slide bar 232. The second slide plate 233 drives the third cylinder 234 and the second clamping cylinder 235 to move downward. The third cylinder 234 drives the second clamping cylinder 235 to move rightward. The second clamping cylinder 235 clamps the assembled shaft sleeve 4 and shaft core 5. The second cylinder 231 drives the second slide plate 233, the third cylinder 234 and the second clamping cylinder 235 to move upward. The third cylinder 234 drives the second clamping cylinder 235, the shaft sleeve 4 and the shaft core 5 to move leftward, and the shaft sleeve 4 and the shaft core 5 are moved to the cooling assembly 6.

[0050] The limiting assembly 3 includes a fixed rod 31, a fixed plate 32, a movable plate 33, a fourth cylinder 34, a limiting rod 35 and a base 36. The lower ends of the fixed rods 31 are fixedly connected to the fixed plates 32, the left and right ends of the movable plates 33 are respectively slidably connected to the fixed rods 31, the fourth cylinder 34 is fixedly connected to the lower end of the fixed plate 32, the output end of the fourth cylinder 34 is fixedly connected to the movable plate 33, the upper end of the movable plate 33 is fixedly connected to the limiting rod 35, the upper end of the limiting rod 35 passes through the mounting plate 213 and is embedded in the circular hole in the center of the base 36 and is slidably connected to the base 36, and the heating coil of the high-frequency heater 211 is sleeved on the upper end of the base 36.

[0051] The two fixing rods 31 are fixedly connected to the lower end of the mounting plate 213 , and the base 36 is fixedly connected to the upper end of the mounting plate 213 .

[0052] When limiting, the shaft sleeve 4 is placed on the upper end of the base 36, and the circular hole in the center of the shaft sleeve 4 is aligned with the circular hole in the upper end of the base 36. The fourth cylinder 34 drives the movable plate 33 to move upward under the guidance of the fixed rod 31. The movable plate 33 drives the limiting rod 35 to move upward through the mounting plate 213 and embed into the circular hole in the center of the base 36. The first clamping jaw cylinder 225 drives the shaft core 5 to move downward, so that the lower end of the shaft core 5 passes through the shaft sleeve 4 and embeds into the circular hole in the center of the base 36 to resist the limiting rod 35. The limiting rod 35 limits the shaft core 5 to prevent the shaft core 5 from moving downward too long or too short, thereby causing the assembly position to shift.

[0053] The cooling assembly 6 includes an air cooler 61, a bellows 62, a positioning rod 63, a fifth cylinder 64, a push plate 65 and a fan 66. The bellows 62 is fixedly connected to the upper left side of the mounting plate 213, and the left end of the bellows 62 passes through the gap on the left side of the electric control cabinet 1 and is fixedly connected to the air outlet end of the air cooler 61. A sealing plate is hinged on the left side of the upper end of the bellows 62, and a handle is fixedly connected to the upper left end of the sealing plate. A feed port is provided on the right side of the upper end of the bellows 62. Four positioning rods 63 are fixedly connected to the inner end of the bellows 62. The four positioning rods 63 are arranged in a "mouth" shape, and the distance between the two positioning rods 63 on the upper side is greater than the distance between the two positioning rods 63 on the lower side. The fifth cylinder 64 is fixedly connected to the right side of the inner wall of the lower end of the bellows 62, and the output end of the fifth cylinder 64 is fixedly connected to the push plate 65, and the upper end of the push plate 65 is located between the four positioning rods 63. A plurality of fans 66 are fixedly connected to the inner wall of the rear end of the bellows 62.

[0054] During cooling, the third cylinder 234 drives the second clamping cylinder 235, the sleeve 4 and the shaft core 5 to move to the left until the sleeve 4 and the shaft core 5 are moved to the feed port on the right side of the upper end of the bellows 62. The second clamping cylinder 235 releases the sleeve 4 and the shaft core 5, and the sleeve 4 and the shaft core 5 fall between the positioning rods 63 under the action of gravity. The positioning rods 63 limit the sleeve 4 and the shaft core 5. The fifth cylinder 64 drives the push plate 65 to move to the left. The push plate 65 pushes the sleeve 4 and the shaft core 5 to move to the left under the guidance of the positioning rod 63 to prepare for the placement of the next sleeve 4 and the shaft core 5. The air cooler 61 cools the sleeve 4 and the shaft core 5 in the bellows 62, and the fan 66 discharges the hot air in the bellows 62 out of the bellows 62. After the sleeve 4 and the shaft core 5 are hot-loaded, they are quickly cooled down, which effectively avoids oxidation and discoloration of the workpiece.

[0055] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A rotor thermal assembly device, comprising an electric control cabinet (1), characterized in that: The electric control cabinet (1) is provided with an assembly and blanking component (2); The assembly and blanking component (2) comprises a heating component (21), an assembly component (22) and a blanking component (23), the assembly component (22) and the blanking component (23) are both connected to the heating component (21), and the heating component (21) is connected to the electric control cabinet (1); A limiting component (3) is installed on the assembly and blanking component (2), and the limiting component (3) is connected to the heating component (21); A cooling component (6) is installed on the assembly and blanking component (2), and the cooling component (6) is connected to the heating component (21).

2. The rotor thermal assembly equipment according to claim 1, characterized in that: The heating component (21) comprises a high-frequency heater (211), a vertical lifting component (212) and a mounting plate (213); the mounting plate (213) is fixedly connected to the middle end of the electric control cabinet (1); the vertical lifting component (212) is fixedly connected to the rear side of the upper end of the mounting plate (213); and the output end of the vertical lifting component (212) is fixedly connected to the high-frequency heater (211).

3. The rotor thermal assembly equipment according to claim 2, characterized in that: The assembly component (22), the blanking component (23), the limiting component (3) and the cooling component (6) are all connected to the mounting plate (213).

4. The rotor thermal assembly equipment according to claim 3, characterized in that: The assembly component (22) comprises a bracket (221), a first cylinder (222), a first sliding bar (223), a first slide plate (224) and a first clamping claw cylinder (225); the bracket (221) is fixedly connected to the front side of the upper end of the mounting plate (213); the upper end of the bracket (221) is fixedly connected to the first cylinder (222); the two ends of the two first sliding bars (223) are respectively fixedly connected to the upper end of the bracket (221) and the mounting plate (213); the left and right ends of the first slide plate (224) are respectively slidably connected to the first sliding bar (223); the output end of the first cylinder (222) is fixedly connected to the first slide plate (224); and the front end of the first slide plate (224) is fixedly connected to the first clamping claw cylinder (225).

5. The rotor thermal assembly equipment according to claim 4, characterized in that: The blanking assembly (23) comprises a second cylinder (231), a second sliding rod (232), a second slide plate (233), a third cylinder (234) and a second clamping claw cylinder (235). The second cylinder (231) is fixedly connected to the upper end of the bracket (221). The two ends of the two second sliding rods (232) are respectively fixedly connected to the upper end of the bracket (221) and the mounting plate (213). The left and right ends of the second slide plate (233) are respectively slidably connected to the second sliding rod (232). The second slide plate (233) is located on the left side of the first slide plate (224). The output end of the second cylinder (231) is fixedly connected to the second slide plate (233). The front end of the second slide plate (233) is fixedly connected to the third cylinder (234). The output end of the third cylinder (234) is fixedly connected to the second clamping claw cylinder (235).

6. The rotor thermal assembly equipment according to claim 5, characterized in that: The limiting assembly (3) comprises a fixed rod (31), a fixed plate (32), a movable plate (33), a fourth cylinder (34), a limiting rod (35) and a base (36); the lower ends of the fixed rods (31) are fixedly connected to the fixed plates (32); the left and right ends of the movable plates (33) are respectively slidably connected to the fixed rods (31); the fourth cylinder (34) is fixedly connected to the lower end of the fixed plate (32); the output end of the fourth cylinder (34) is fixedly connected to the movable plate (33); the upper end of the movable plate (33) is fixedly connected to the limiting rod (35); the upper end of the limiting rod (35) passes through the mounting plate (213) and is embedded in the circular hole at the center of the base (36) and is slidably connected to the base (36); the heating coil of the high-frequency heater (211) is sleeved on the upper end of the base (36).

7. The rotor thermal assembly equipment according to claim 6, characterized in that: The two fixing rods (31) are fixedly connected to the lower end of the mounting plate (213), and the base (36) is fixedly connected to the upper end of the mounting plate (213).

8. The rotor thermal assembly equipment according to claim 7, characterized in that: The cooling assembly (6) comprises an air conditioner (61), a bellows (62), a positioning rod (63), a fifth cylinder (64), a push plate (65) and a fan (66). The bellows (62) is fixedly connected to the left side of the upper end of the mounting plate (213). The left end of the bellows (62) passes through the notch on the left side of the electric control cabinet (1) and is fixedly connected to the air outlet end of the air conditioner (61). A sealing plate is hinged on the left side of the upper end of the bellows (62). A handle is fixedly connected to the left side of the upper end of the sealing plate. A feed port is provided on the right side of the upper end of the bellows (62). Four positioning rods (63) are fixedly connected to the inner end of the bellows (62). The fifth cylinder (64) is fixedly connected to the right side of the inner wall at the lower end of the bellows (62). The output end of the fifth cylinder (64) is fixedly connected to the push plate (65). The upper end of the push plate (65) is located between the four positioning rods (63). A plurality of fans (66) are fixedly connected to the inner wall at the rear end of the bellows (62).

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