Film laminating device for production of automotive upholstery

By designing a laminating device for automotive interior parts and using rolling and automatic feeding mechanisms, the problem of air bubbles and cumbersome manual operations during the laminating process has been solved, and efficient and automated laminating effects have been achieved.

CN222360622UActive Publication Date: 2025-01-17LIAONING XINXING AUTOMOTIVE PARTS CO LTD
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Patent Information

Application Number
CN202420056199.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-10
Publication Date
2025-01-17
Estimated Expiration
2034-01-10

AI Technical Summary

Technical Problem

During the coating process of automotive interior parts, since the working environment is not vacuum, air remains between the film and the interior parts, forming bubbles. The traditional method requires manual operation, which is cumbersome and ineffective.

Method used

A laminating device for the production of automobile interior parts is designed, including a rolling mechanism and a feeding mechanism. The rolling mechanism drives the turntable and transmission shaft by the motor to perform extrusion, and cooperates with the limiting groove and limiting plate to realize the reciprocating motion of the rolling roller and discharge air bubbles. The loading mechanism uses rollers and telescopic rods to automatically cover and move interior parts and films.

Benefits of technology

It realizes the automatic removal of bubbles in the coating of interior parts without the need for a vacuum environment, improves the coating effect, and reduces the tediousness of manual operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a film laminating device for production of automotive upholstery, and belongs to the technical field of film laminating of automotive upholstery. The film laminating device for automobile interior trim part production comprises a workbench, the two rolling mechanisms are symmetrically arranged, each rolling mechanism comprises a supporting table, a sliding groove and a sliding shaft, the supporting tables are fixedly installed at the top of the workbench, the sliding grooves are formed in one sides of the supporting tables, the sliding shafts are slidably installed in the sliding grooves, and the supporting tables are fixedly installed at the top of the workbench. And the grinding roller is rotationally mounted between the two sliding shafts. The rolling mechanism is arranged, the first motor is started, the rotary disc is driven to rotate, a transmission shaft extrudes the inner wall of a guide groove, a sliding frame is limited through cooperation of a limiting groove and a limiting plate, the sliding frame reciprocates, and the limiting plate drives a sliding shaft and a rolling roller to reciprocate. And therefore, the grinding roller grinds the foot pad which is coated with the film on the workbench, and bubbles are discharged.
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Description

Technical Field

[0001] The utility model relates to the technical field of film coating of automobile interior decoration parts, in particular to a film coating device for producing automobile interior decoration parts. Background Art

[0002] Automotive interior parts refer to various components and decorations installed inside the vehicle to provide comfort, functionality and aesthetics, such as carpets and floor mats. During the automobile production process, the surface of the interior parts is usually covered with a layer of film to provide protection, aesthetics or improve specific performance.

[0003] Lamination is mainly completed by extrusion. During the lamination process of the foot pads, since the working environment is not a vacuum, there will be residual air between the film and the foot pads during the extrusion process, and the final product will have bubbles. In addition, the processing process is usually carried out by the staff to manually move the foot pads and the film, which is very cumbersome and the lamination effect is not good. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a coating device for producing automobile interior decoration parts, which overcomes the above technical problems or at least partially solves the above problems.

[0005] The utility model is achieved in this way:

[0006] The utility model provides a film coating device for producing automobile interior decoration parts, comprising a workbench,

[0007] The rolling mechanism is symmetrically provided with two rolling mechanisms, and the rolling mechanism comprises:

[0008] A support platform, the support platform is fixedly installed on the top of the workbench;

[0009] A chute, the chute being provided on one side of the support platform;

[0010] A sliding shaft, the sliding shaft being slidably mounted inside the sliding groove;

[0011] A rolling roller, the rolling roller is rotatably mounted between two sliding shafts;

[0012] A support plate, wherein the support plate is fixedly mounted on the top of the workbench, and two support plates are provided;

[0013] A loading mechanism is arranged on the top of the workbench.

[0014] In a preferred embodiment, the feeding mechanism comprises:

[0015] A movable frame, wherein the movable frame is slidably mounted between two supporting plates;

[0016] A first roller, the first roller being rotatably mounted between the moving frames;

[0017] A second roller is rotatably mounted between two support plates.

[0018] In a preferred solution, a turntable is rotatably installed inside the workbench, a transmission shaft is fixedly installed on the top of the turntable, a first motor is fixedly installed on the bottom of the workbench, and an output end of the first motor is fixedly connected to the bottom of the turntable.

[0019] In a preferred solution, a slide is slidably installed inside the workbench, a guide groove is provided on the top of the slide, and the guide groove is sleeved on the surface of the transmission shaft.

[0020] In a preferred solution, limiting grooves are provided inside the two support tables, and the limiting grooves extend into the interior of the workbench. Two limiting plates are fixedly installed on the top of the slide, and the limiting plates are sleeved inside the limiting grooves. The limiting plates are fixedly connected to the sliding shaft on one side close to the sliding groove.

[0021] In a preferred solution, a fixing plate is fixedly installed between the two support plates, a spring and a telescopic rod are fixedly installed at the bottom of the fixing plate, the other ends of the spring and the telescopic rod are fixedly connected to the top of the movable frame, and the spring is sleeved on the surface of the telescopic rod.

[0022] In a preferred solution, limiting grooves are provided on opposite sides of the two support plates, limiting blocks are slidably installed inside the two limiting grooves, and the two limiting blocks are fixedly connected to the two sides of the movable frame respectively.

[0023] In a preferred solution, a second motor is fixedly installed inside the movable frame, an output end of the second motor is fixedly connected to the front side of the first roller, and a ramp is fixedly installed on the top of the workbench.

[0024] The utility model provides a laminating device for producing automobile interior decoration parts, and its beneficial effects include:

[0025] 1. By setting up a rolling mechanism, start the first motor, drive the turntable to rotate, make the transmission shaft squeeze the inner wall of the guide groove, limit the slide through the cooperation of the limiting groove and the limit plate, make the slide reciprocate, make the limit plate drive the slide shaft and the rolling roller to reciprocate, so that the rolling roller rolls the foot pad on the workbench after the film is coated to discharge the bubbles.

[0026] 2. By setting up a feeding mechanism, the foot pad and the film are inserted into the gap between the first roller and the second roller, the second motor is started to drive the first roller to rotate, and the telescopic rod and the spring are used to make the first roller continuously squeeze the product while rotating, so that the product automatically moves to complete the coating, and then slides to the rolling mechanism through the slope, thereby avoiding the problem of the staff having to manually move the foot pad during coating. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0028] Figure 1 It is a schematic diagram of the overall structure provided by the implementation method of the utility model;

[0029] Figure 2 A partial cross-sectional view of a mobile frame is provided for an embodiment of the utility model;

[0030] Figure 3 A partial cross-sectional view of a workbench, a rolling roller and a support table is provided for an embodiment of the utility model;

[0031] Figure 4 A partial cross-sectional view of a workbench is provided for an embodiment of the utility model.

[0032] In the figure: 1. workbench; 2. support table; 3. slide; 4. slide shaft; 5. rolling roller; 6. support plate; 7. moving frame; 8. first roller; 9. second roller; 10. turntable; 11. transmission shaft; 12. first motor; 13. slide; 14. guide groove; 15. limiting groove; 16. limit plate; 17. fixed plate; 18. spring; 19. telescopic rod; 20. limit groove; 21. limit block; 22. second motor; 23. ramp. DETAILED DESCRIPTION

[0033] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0034] Example

[0035] Reference Figure 1-4 The utility model provides a technical solution: a coating device for automobile interior parts production, including a workbench 1, two rolling mechanisms are symmetrically arranged, the rolling mechanism includes a support table 2, a slide 3 and a slide shaft 4, the support table 2 is fixedly installed on the top of the workbench 1, the slide 3 is opened on one side of the support table 2, the slide shaft 4 is slidably installed inside the slide 3, the rolling roller 5 is rotatably installed between the two slide shafts 4, the support plate 6 is fixedly installed on the top of the workbench 1, and two support plates 6 are arranged. The feeding mechanism is arranged on the top of the workbench 1, a turntable 10 is rotatably installed inside the workbench 1, a transmission shaft 11 is fixedly installed on the top of the turntable 10, a first motor 12 is fixedly installed at the bottom of the workbench 1, and the output end of the first motor 12 is fixedly connected to the bottom of the turntable 10, and a slide 13 is slidably installed inside the workbench 1. A guide groove 14 is provided on the top of the slide 13, and the guide groove 14 is sleeved on the surface of the transmission shaft 11. Limiting grooves 15 are provided inside the two support platforms 2, and the limiting grooves 15 penetrate into the interior of the workbench 1. Two limit plates 16 are fixedly installed on the top of the slide 13, and the limit plates 16 are sleeved inside the limiting grooves 15. The side of the limit plates 16 close to the slide groove 3 is fixedly connected to the slide shaft 4. By setting a rolling mechanism, the first motor 12 is started to drive the turntable 10 to rotate, so that the transmission shaft 11 squeezes the inner wall of the guide groove 14. Through the cooperation of the limiting groove 15 and the limiting plate 16, the slide 13 is limited, and the slide 13 is reciprocated. The limiting plate 16 drives the slide shaft 4 and the rolling roller 5 to reciprocate, so that the rolling roller 5 rolls the foot pad on the workbench 1 after the film is coated to discharge the bubbles;

[0036] Reference Figure 1-4The feeding mechanism includes a moving frame 7, a first roller 8 and a second roller 9. The moving frame 7 is slidably installed between the two support plates 6. The first roller 8 is rotatably installed between the moving frame 7. The second roller 9 is rotatably installed between the two support plates 6. A fixed plate 17 is fixedly installed between the two support plates 6. A spring 18 and a telescopic rod 19 are fixedly installed at the bottom of the fixed plate 17. The other ends of the spring 18 and the telescopic rod 19 are fixedly connected to the top of the moving frame 7. The spring 18 is sleeved on the surface of the telescopic rod 19. A limiting groove 20 is provided on the opposite side of the two support plates 6. A limiting block 21 is slidably installed inside the two limiting grooves 20. The two limiting blocks 21 are respectively connected to the moving frame 7 is fixedly connected on both sides, a second motor 22 is fixedly installed inside the movable frame 7, the output end of the second motor 22 is fixedly connected to the front side of the first roller 8, and a slope 23 is fixedly installed on the top of the workbench 1. By setting a feeding mechanism, the foot pad and the film are inserted into the gap between the first roller 8 and the second roller 8, 9, and the second motor 22 is started to drive the first roller 8 to rotate. Through the cooperation of the telescopic rod 19 and the spring 18, the first roller 8 continues to squeeze the product while rotating, so that the product automatically moves to complete the coating, and then slides to the rolling mechanism through the slope 23, thereby avoiding the problem that the staff needs to manually move the foot pad when coating.

[0037] Specifically, the working process or working principle of the coating device for producing automobile interior parts is as follows: when in use, the foot pad and the film are inserted into the gap between the first roller 8 and the second roller 9, the second motor 22 is started, and the first roller 8 is driven to rotate. Through the cooperation of the telescopic rod 19 and the spring 18, the first roller 8 continues to squeeze the product while rotating, so that the product automatically moves to complete the coating, and then slides to the rolling mechanism through the ramp 23, and the first motor 12 is started to drive the turntable 10 to rotate, so that the transmission shaft 11 squeezes the inner wall of the guide groove 14, and through the cooperation of the limiting groove 15 and the limiting plate 16, the slide 13 is limited, so that the slide 13 reciprocates, and the limiting plate 16 drives the slide shaft 4 and the rolling roller 5 to reciprocate, so that the rolling roller 5 rolls the foot pad on the workbench 1 after the coating is completed to discharge the bubbles.

[0038] It should be noted that the telescopic rod 19, the first motor 12 and the second motor 22 are devices or equipment existing in the prior art, or are devices or equipment that can be realized in the prior art. Their power supply, specific composition and principles are clear to those skilled in the art, so they will not be described in detail.

Claims

1. A film coating device for producing automobile interior parts, comprising a workbench (1), characterized in that: A rolling mechanism, wherein two rolling mechanisms are symmetrically arranged, and the rolling mechanism comprises a support platform (2), a slide groove (3) and a slide shaft (4); A support platform (2), wherein the support platform (2) is fixedly mounted on the top of the workbench (1); A slide groove (3), wherein the slide groove (3) is provided on one side of the support platform (2); A sliding shaft (4), wherein the sliding shaft (4) is slidably mounted inside the sliding groove (3); A rolling roller (5), wherein the rolling roller (5) is rotatably mounted between the two sliding shafts (4); A support plate (6), wherein the support plate (6) is fixedly mounted on the top of the workbench (1), and two support plates (6) are provided; A loading mechanism is arranged on the top of the workbench (1).

2. A film coating device for producing automotive interior parts according to claim 1, characterized in that: The feeding mechanism comprises: A movable frame (7), wherein the movable frame (7) is slidably mounted between two support plates (6); A first roller (8), the first roller (8) being rotatably mounted between the moving frames (7); A second roller (9), the second roller (9) is rotatably mounted between the two support plates (6).

3. A film coating device for producing automotive interior parts according to claim 2, characterized in that: A turntable (10) is rotatably mounted inside the workbench (1), a transmission shaft (11) is fixedly mounted on the top of the turntable (10), a first motor (12) is fixedly mounted on the bottom of the workbench (1), and an output end of the first motor (12) is fixedly connected to the bottom of the turntable (10).

4. A film coating device for producing automotive interior parts according to claim 3, characterized in that: A slide (13) is slidably mounted inside the workbench (1), a guide groove (14) is provided on the top of the slide (13), and the guide groove (14) is sleeved on the surface of the transmission shaft (11).

5. A film laminating device for producing automotive interior parts according to claim 4, characterized in that: The interior of the two support platforms (2) is provided with a limiting groove (15), and the limiting groove (15) penetrates into the interior of the workbench (1). Two limiting plates (16) are fixedly installed on the top of the slide (13), and the limiting plates (16) are sleeved inside the limiting groove (15). The limiting plates (16) are fixedly connected to the slide shaft (4) on the side close to the slide groove (3).

6. A film coating device for producing automotive interior parts according to claim 5, characterized in that: A fixing plate (17) is fixedly installed between the two support plates (6), a spring (18) and a telescopic rod (19) are fixedly installed at the bottom of the fixing plate (17), the other ends of the spring (18) and the telescopic rod (19) are fixedly connected to the top of the moving frame (7), and the spring (18) is sleeved on the surface of the telescopic rod (19).

7. A film coating device for producing automotive interior parts according to claim 6, characterized in that: A limiting groove (20) is provided on one side opposite to the two support plates (6), and limiting blocks (21) are slidably installed inside the two limiting grooves (20). The two limiting blocks (21) are respectively fixedly connected to two sides of the movable frame (7).

8. The film coating device for producing automobile interior parts according to claim 7, characterized in that: A second motor (22) is fixedly installed inside the movable frame (7), an output end of the second motor (22) is fixedly connected to the front side of the first roller (8), and a ramp (23) is fixedly installed on the top of the workbench (1).