Elastic sheet structure for motor controller and processing die thereof

By designing a shrapnel structure with shell, pressing assembly and auxiliary mechanism, the deviation and deformation caused by the difference in the size of pipeline and shrapnel in the motor controller are solved, the pressing fixation effect and service life are improved, and continuous through the mold assembly is achieved Manufacturing solves the problem of easy damage to pipelines in the prior art.

CN222366009UActive Publication Date: 2025-01-17SHENZHEN XINLILAI HARDWARE & PLASTIC CO LTD
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Patent Information

Application Number
CN202420264007.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-03
Publication Date
2025-01-17
Estimated Expiration
2034-02-03

AI Technical Summary

Technical Problem

In existing motor controllers, the difference in the size of the pipeline and the shrapnel leads to the pipeline being easily deviated in application scenarios. The bottom is too stressed during the pressing process, resulting in deformation and damage of the pipeline, which reduces the service life.

Method used

A shrapnel structure including shell, pressing assembly and auxiliary mechanism is designed. By adjusting the length and arc curve size of the shrapnel structure, combining threaded connections and notches to distinguish left and right, ensuring stable connection of pipelines and controlling the pressing pressure degree, avoiding pipeline deformation. , while providing a machining mold for continuous manufacturing of the shrapnel structure.

Benefits of technology

It effectively solves the offset and deformation problems caused by the difference in the size of pipelines and shrapnel, improves the pressing fixation effect and service life, and at the same time, it realizes continuous manufacturing through mold components, ensuring the stability and applicability of shrapnel.

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Abstract

The utility model relates to the technical field of motor controllers, and discloses an elastic sheet structure used for a motor controller and a processing die thereof, the elastic sheet structure comprises a housing, the front surface of the housing is provided with a press fit assembly, and the press fit assembly is provided with an elastic sheet. The fixing mechanism comprises mounting columns which are fixed to the left side and the right side of the shell and arranged at equal intervals, cushion blocks which are fixed to the front face of the shell and arranged at equal intervals, a pipeline placed in the cushion blocks, an elastic piece body abutting against the front face of the pipeline, and bolts connected to the tops of the mounting columns in a threaded mode. The auxiliary mechanism comprises an arc-shaped clamping groove formed in the cushion block, a threaded hole formed in the front face of the elastic piece body and a notch hole formed in the front face of the elastic piece body and used for distinguishing the left side and the right side. According to the elastic sheet structure for the motor controller, by adjusting the length of the elastic sheet structure, the specific sizes of the two arc curves and the like, the pressing fixing effect and the service life are both considered, and meanwhile the pressing force is controlled to avoid deformation of a pipeline below.
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Description

Technical Field

[0001] The utility model relates to the field of motor controllers, in particular to a spring sheet structure used for a motor controller and a processing die thereof. Background Art

[0002] The motor controller is an integrated circuit that actively controls the motor to operate in a set direction, speed, angle, and response time.

[0003] In the interior of the motor controller, it is generally necessary to fix the pipeline with a spring clip. Generally, the pipeline and the ceramic substrate are fixed to the bottom plate through the spring clip. Due to the certain difference in size between the pipeline and the spring clip, the pipeline will be offset in some application scenarios. At the same time, during the pressing process, the bottom pipeline is prone to be subjected to excessive pressing pressure and deformation, which will cause the pipeline to be damaged and reduce the service life of the pipeline. Utility Model Content

[0004] In response to the shortcomings of the prior art, the present application provides a spring clip structure for a motor controller and a processing mold thereof, which have the advantages of taking into account the pressing and fixing effect and service life by adjusting the length of the spring clip structure, the specific dimensions of the two arc curves, etc., while controlling the pressing force to avoid deformation of the pipeline below. It solves the problem that there is a size difference between the existing pipeline and the spring clip, which causes the pipeline to shift in some application scenarios. At the same time, during the pressing process, the bottom pipeline is easily subjected to excessive pressing pressure, deformation, etc., thereby causing the pipeline to be damaged.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a spring structure for a motor controller, comprising a housing, a press-fit assembly being installed on the front side of the housing;

[0006] The pressing assembly includes a fixing mechanism installed on the front side of the housing and an auxiliary mechanism installed inside the pressing assembly;

[0007] The fixing mechanism includes mounting columns fixed on the left and right sides of the shell and arranged at equal distances, pads fixed on the front of the shell and arranged at equal distances, pipelines placed inside the pads, a spring body abutting against the front of the pipeline, bolts threadedly connected to the top of the mounting columns, and a gasket placed on the front of the spring body.

[0008] By adopting the above technical solution and using the fixing mechanism, the pipeline can be stably clamped on the bottom of the spring body to stabilize it, while controlling the pressing force to avoid deformation of the pipeline below.

[0009] Furthermore, the auxiliary mechanism includes an arc-shaped slot provided inside the cushion block, a threaded hole provided on the front side of the spring sheet body, and a notch provided on the front side of the spring sheet body for distinguishing between left and right sides.

[0010] By adopting the above technical solution and using the auxiliary mechanism, it is easy to place and install the spring body and the pipeline, so that the pipeline can be stably connected. The use of the notch is used to distinguish the left and right sides of the spring body.

[0011] Furthermore, the front sides of the plurality of mounting posts are provided with threaded grooves for threaded connection of bolts, and the front sides of the gaskets are provided with threaded through holes.

[0012] By adopting the above technical solution, through the use of the thread groove and the threaded through hole, the bolt can be threadedly connected in the thread groove, so that the gasket and the spring sheet body are fixed, and then the pipeline is fixed through the spring sheet body.

[0013] Furthermore, the diameter of the bolt is equal to the diameters of the threaded through hole, the threaded groove and the threaded hole, and the spring body is wavy.

[0014] By adopting the above technical solution, the diameters are equal, so that the bolts can be installed normally, and it can be prevented that they are too large or too small to be installed. The main body of the spring piece is wavy, mainly by adjusting the length of the spring piece structure, the specific dimensions of the two arc curves, etc., taking into account the pressing and fixing effect and service life, while controlling the pressing force to avoid deformation of the pipeline below.

[0015] Furthermore, ten mounting posts are fixedly connected to the left and right sides of the housing, and two adjacent mounting posts form a group, with a total of five groups on each side.

[0016] By adopting the above technical solution, the five spring sheet bodies on the left and right sides can be threadedly fixed by the mounting columns on the left and right sides, so that they can be stable.

[0017] Furthermore, the cushion block is located on the back side of the spring sheet body, and the spring sheet body is pressed on the front side of the pipeline.

[0018] By adopting the above technical solution, the pipeline can be placed inside the cushion block, while the top of the pipeline is exposed, and then the notch of the spring sheet body is clamped on the pipeline to press the pipeline.

[0019] A processing mold includes a mold assembly and a spring piece structure for a motor controller as described in any of the above items, wherein the mold assembly includes a mold plate, a positioning column fixed to the front side of the mold plate for positioning, and a processing part fixed to the front side of the mold plate for producing and processing the spring piece body.

[0020] By adopting the above technical solution and using the mold assembly, the shrapnel body can be produced and processed so that the shrapnel body can be manufactured and used.

[0021] Furthermore, the size of the processed part is matched with the size of the spring body, and a through hole is opened on the front side of the mold plate.

[0022] By adopting the above technical solution, the size matching can make the manufactured spring sheet body of appropriate size, which is convenient for use. By using the through hole, a hole can be opened in the spring sheet body during the manufacturing process, which is convenient for installation on the front side of the mounting column by bolts.

[0023] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0024] The spring piece structure and processing mold for the motor controller are used in coordination with the shell and the pressing assembly. The pressing and fixing effect and the service life are taken into account by adjusting the specific dimensions such as the length of the spring piece structure and the two arc curves. At the same time, the pressing force is controlled to avoid deformation of the pipeline below. At the same time, the notch on the spring piece is used to distinguish between left and right. Secondly, through the use of the mold assembly, it is used to continuously process and manufacture the spring piece. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the structure of the utility model;

[0026] Figure 2 It is a bottom-up cross-sectional view of the shell connection structure in the structure of the utility model;

[0027] Figure 3 It is a front view of the connection structure of the mold assembly;

[0028] Figure 4 is a front cross-sectional view of a mold plate connection structure in a mold assembly;

[0029] Figure 5 It is a three-dimensional diagram of the installation column connection structure in the structure of the utility model.

[0030] In the figure: 1, shell; 200, pressing assembly; 201, mounting column; 202, cushion block; 203, spring body; 204, gasket; 205, bolt; 206, pipeline; 207, arc slot; 208, threaded hole; 209, missing hole; 300, mold assembly; 301, mold plate; 302, processed part; 303, positioning column. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] See also Figure 1 , Figure 2 and Figure 5 The utility model provides a technical solution: a spring structure for a motor controller, comprising a shell 1, a pressing assembly 200 is installed on the front of the shell 1, and the shell 1 and the pressing assembly 200 are used in coordination with each other, and the length of the spring structure, the two arc curves and other specific dimensions are adjusted to take into account the pressing and fixing effect and the service life, while controlling the pressing force to avoid deformation of the pipe below, and the notch on the spring is used to distinguish left and right.

[0033] In this embodiment, the pressing assembly 200 is a structure for pressing the elastic force to limit the movement of the pipe.

[0034] like Figure 1 , Figure 2 and Figure 5 As shown, the pressing assembly 200 includes a fixing mechanism installed on the front side of the housing 1 and an auxiliary mechanism installed inside the pressing assembly 200 .

[0035] The fixing mechanism includes mounting columns 201 fixed on the left and right sides of the shell 1 and arranged at equal distances, pads 202 fixed on the front of the shell 1 and arranged at equal distances, a pipeline 206 placed inside the pad 202, a spring body 203 abutting against the front of the pipeline 206, a bolt 205 threadedly connected to the top of the mounting column 201, and a gasket 204 placed on the front of the spring body 203.

[0036] The auxiliary mechanism includes an arc-shaped slot 207 provided inside the cushion block 202 , a threaded hole 208 provided on the front of the spring body 203 , and a notch 209 provided on the front of the spring body 203 for distinguishing between the left and right sides.

[0037] It should be noted that the front sides of the plurality of mounting columns 201 are provided with threaded grooves for threaded connection of the bolts 205 , and the front sides of the gaskets 204 are provided with threaded through holes, so that the bolts 205 can be threadedly connected in the threaded grooves, so that the gaskets 204 and the spring clip body 203 are fixed, and then the pipeline 206 is fixed through the spring clip body 203 .

[0038] In addition, the diameter of the bolt 205 is equal to the diameter of the threaded through hole, the threaded groove and the threaded hole 208. The spring clip body 203 is wavy, which allows the bolt 205 to be installed normally to prevent it from being too large or too small to be installed. The spring clip body 203 is wavy, mainly because the length of the spring clip structure, the specific dimensions of the two arc curves, etc. are adjusted to take into account the pressing and fixing effect and service life, while controlling the pressing force to avoid deformation of the pipeline 206 below.

[0039] At the same time, ten mounting columns 201 are fixedly connected to the left and right sides of the shell 1, and two adjacent mounting columns 201 form a group, with a total of five groups on each side. The five spring body bodies 203 on the left and right sides can be threadedly fixed through the mounting columns 201 on the left and right sides to make them stable.

[0040] Secondly, the pad 202 is located on the back of the spring body 203, and the spring body 203 presses on the front of the pipeline 206. The pipeline 206 can be placed inside the pad 202, and the top of the pipeline 206 is exposed. Then, the spring body 203 is clamped on the pipeline 206 through the notch of the spring body 203 to press the pipeline 206.

[0041] See also Figure 1-5 The utility model also provides a technical solution: a processing mold, including a mold assembly 300 and the above-mentioned spring structure for a motor controller, the mold assembly 300 includes a mold plate 301, a positioning column 303 fixed to the front of the mold plate 301 for positioning, and a processing part 302 fixed to the front of the mold plate 301 for producing and processing the spring body.

[0042] In this embodiment, the mold assembly 300 is a structure for continuously producing spring pieces.

[0043] It should be noted that the size of the processed part 302 is compatible with the size of the spring clip body 203. The size matching can make the manufactured spring clip body 203 of appropriate size and easy to use. A through hole is opened on the front of the mold plate 301. Through the use of the through hole, a hole can be opened in the spring clip body 203 during the manufacturing process, so that it is easy to install it on the front of the mounting column 201 through the bolt 205.

[0044] The working principle of the above embodiment is as follows: when the spring clip structure of the motor controller is used, the pipeline 206 is first clamped in the arc-shaped clamping groove 207 inside the cushion block 202, and then the spring clip body 203 is placed on the front of the mounting column 201 of the same group in turn, and then the gasket 204 for fixing is placed, so that the threaded through hole, the threaded groove and the threaded hole 208 are aligned, and then the bolt 205 is passed through in turn and threadedly connected to the threaded groove inside the mounting column 201, so that the spring clip body 203 and the gasket 204 are fixed. Through the set gasket 204, the bolt 205 will not be separated due to the influence of vibration during the later use. At the same time, the notch on the back of the spring clip body 203 is pressed on the front of the pipeline 206. At the same time, five groups are set on each of the left and right sides, so that the pipeline 206 can be fixed, which improves the pressing and fixing effect and service life, and at the same time controls the pressing force to avoid deformation of the pipeline 206 below.

[0045] Secondly, by using the mold assembly 300, the spring sheet body 203 can be continuously produced and manufactured, and can be used for continuous processing and manufacturing of the spring sheet.

[0046] Compared with the prior art, the shell 1 and the pressing assembly 200 are used in coordination with each other, and the length of the spring structure, the specific dimensions of the two arc curves and the like are adjusted to take into account both the pressing and fixing effect and the service life. At the same time, the pressing force is controlled to avoid deformation of the lower pipeline 206. At the same time, the notch on the spring is used to distinguish between left and right. Secondly, the mold assembly 300 is used to continuously process and manufacture the spring, which solves the problem that the existing pipeline 206 and the spring have different sizes, causing the pipeline 206 to shift in some application scenarios. At the same time, during the pressing process, the bottom pipeline 206 is easily subjected to excessive pressing pressure, resulting in deformation and the like, thereby causing the pipeline 206 to be damaged.

Claims

1. A spring structure for a motor controller, comprising a housing (1), characterized in that: A pressing assembly (200) is installed on the front side of the housing (1); The pressing assembly (200) comprises a fixing mechanism installed on the front side of the housing (1) and an auxiliary mechanism installed inside the pressing assembly (200); The fixing mechanism comprises mounting columns (201) fixed to the left and right sides of the housing (1) and arranged at equal distances, pads (202) fixed to the front of the housing (1) and arranged at equal distances, a pipeline (206) placed inside the pad (202), a spring sheet body (203) abutting against the front of the pipeline (206), a bolt (205) threadedly connected to the top of the mounting column (201), and a pad (204) placed on the front of the spring sheet body (203).

2. The spring structure for a motor controller according to claim 1, characterized in that: The auxiliary mechanism comprises an arc-shaped slot (207) provided inside the cushion block (202), a threaded hole (208) provided on the front of the spring sheet body (203), and a notch (209) provided on the front of the spring sheet body (203) for distinguishing between left and right sides.

3. The spring structure for a motor controller according to claim 1, characterized in that: The front faces of the plurality of mounting posts (201) are each provided with a threaded groove for threaded connection of a bolt (205), and the front face of the gasket (204) is provided with a threaded through hole.

4. The spring structure for a motor controller according to claim 3, characterized in that: The diameter of the bolt (205) is equal to the diameters of the threaded through hole, the threaded groove and the threaded hole (208), and the spring sheet body (203) is wavy.

5. The spring structure for a motor controller according to claim 1, characterized in that: Ten mounting columns (201) are fixedly connected to the left and right sides of the housing (1), and two adjacent mounting columns (201) form a group, with a total of five groups on each side.

6. The spring structure for a motor controller according to claim 1, characterized in that: The cushion block (202) is located on the back side of the spring sheet body (203), and the spring sheet body (203) is pressed on the front side of the pipeline (206).

7. A processing mold, comprising a mold assembly (300) and a spring structure for a motor controller according to any one of claims 1 to 6, characterized in that: The mold assembly (300) comprises a mold plate (301), a positioning column (303) fixed to the front of the mold plate (301) for positioning, and a processing piece (302) fixed to the front of the mold plate (301) for producing and processing the spring body (203).

8. A processing mold according to claim 7, characterized in that: The size of the processed part (302) matches the size of the spring sheet body (203), and a through hole is provided on the front side of the mold plate (301).