Anti-clamping sugarcane crusher
By designing a crushing mechanism in the sugar cane crusher and using beating and cutting units to crush the sugar cane, the problem that traditional sugar cane crushers are prone to getting stuck is solved and the service life of the equipment is extended.
Patent Information
- Application Number
- CN202323623999.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-28
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2033-12-28
AI Technical Summary
Traditional sugar cane crushers are prone to being stuck due to the sugar cane skin being curled, resulting in damage to the equipment and shortening the service life.
An anti-jamming sugarcane crusher is designed. The crushing mechanism includes a power unit, a transmission unit, a cutting unit, a cylinder, a flapping unit and a rolling unit. The flapping unit intermittently hits the sugarcane to loosen it, and then passes through the cutting unit. Perform crushing.
It effectively reduces the damage to the crusher caused by the sugarcane peel being rolled up and increases the service life of the equipment.
Smart Images
Figure CN222369268U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of crushers, in particular to an anti-jamming sugarcane crusher. Background Art
[0002] When processing sugarcane, a crusher is needed to break it up to facilitate subsequent processing such as juicing.
[0003] Traditional sugarcane crushers usually use serrated rollers to crush sugarcane. When in use, sugarcane is put into the crusher entrance in sequence, and then the sugarcane is crushed by the squeezing of the roller.
[0004] When a traditional drum type sugarcane crusher is in use, the outer skin of the sugarcane cane is easily rolled around on the outside due to the rotation of the drum. When too much sugarcane skin is rolled around the outside of the drum, the drum may get stuck and fail to operate, thereby damaging the crusher. To address the above problem, the inventors have proposed an anti-stuck sugarcane crusher to solve the above problem. Utility Model Content
[0005] In order to solve the problem that the sugarcane crusher is easily stuck by winding, the utility model aims to provide an anti-stuck sugarcane crusher.
[0006] In order to solve the above technical problems, the utility model adopts the following technical scheme: it includes an outer shell, rectangular support columns are fixedly connected to the lower surface of the outer shell, and a crushing mechanism is arranged at one end of the outer shell, the crushing mechanism includes a power unit, a transmission unit, a cutting unit, a cylinder, a beating unit and a rolling unit, and the power unit is arranged at one end of the outer shell, the transmission unit is arranged on the outside of the power unit, and the cutting units are arranged at both ends of the transmission unit, the cylinder is fixedly connected to the upper side of the outer shell, and the beating unit is arranged on the cylinder output shaft, and the rolling unit is arranged on the outside of the upper end of the beating unit.
[0007] Preferably, the power unit includes a motor and a first rotating rod, and one side of the outer shell is fixedly connected to the motor, the motor output shaft is fixedly connected to the first rotating rod, and the end of the first rotating rod away from the motor is inserted in the outer shell, the transmission unit includes a first gear and a second gear, and the side of the first rotating rod away from the motor is fixedly connected to the first gear, and the outer side of the first gear is meshed with the second gear.
[0008] Preferably, the cutting unit includes a second rotating rod and a crushing wheel, and the second rotating rod is fixedly connected to the inside of the second gear, both sides of the second rotating rod are connected to the outer shell, and the outer side of the second rotating rod away from the second gear is fixedly connected to the crushing wheel, multiple groups of crushing wheels are fixedly connected to the outside of the second rotating rod, and the multiple groups of crushing wheels are successively reduced from the second gear toward the second rotating rod.
[0009] Preferably, the beating unit includes a push rod and a striking plate, and the cylinder output shaft is fixedly connected to the push rod, the lower end of the push rod is inserted in the outer shell, and the lower side of the push rod is fixedly connected to the striking plate, the striking plate is arranged in a trapezoidal shape, and an arc chamfer is opened at one end of the striking plate, the rolling unit includes a roller and a limit rod, and the outer side of the push rod is fitted with the roller, the end of the roller away from the push rod is inserted in the outer shell, and the limit rod is inserted inside the roller, and the two sides of the limit rod are fixedly connected to the outer shell.
[0010] Compared with the prior art, the beneficial effects of the utility model are:
[0011] By setting up a crushing mechanism, when the sugarcane needs to be crushed, the power unit and the cylinder are started first. After the power unit is started, the cutting unit is driven to operate through the transmission unit. After the cylinder is started, the beating unit is driven to do reciprocating motion with the assistance of the rolling unit, and then the sugarcane is put into the outer shell. During the putting process, the sugarcane is first intermittently hit by the beating unit to loosen the sugarcane, and then the beaten sugarcane is moved to the cutting unit and is crushed by multiple cuttings by the cutting unit. During the use of the sugarcane crusher, the damage to the crusher caused by the winding of the sugarcane skin is reduced, and the service life of the crusher is effectively improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0013] Figure 1 It is a schematic diagram of the structure of the utility model.
[0014] Figure 2 It is a front view cross-sectional structural schematic diagram of the utility model.
[0015] Figure 3 It is a schematic diagram of the cross-sectional structure of the utility model in top view.
[0016] Figure 4 For this utility model Figure 3 A schematic diagram of the enlarged structure in the middle.
[0017] Figure 5 For this utility model Figure 2 Enlarged schematic diagram of the structure at point B in the middle.
[0018] In the figure: 1. outer shell; 2. rectangular support column; 3. motor; 4. first rotating rod; 5. first gear; 6. second gear; 7. second rotating rod; 8. crushing wheel; 9. cylinder; 10. push rod; 11. striking plate; 12. roller; 13. limit rod. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] Embodiment 1: Figure 1-5 As shown, the utility model provides an anti-stuck sugarcane crusher, including a shell 1, rectangular support columns 2 are fixedly connected to the lower surface of the shell 1, and a crushing mechanism is arranged at one end of the shell 1, the crushing mechanism includes a power unit, a transmission unit, a cutting unit, a cylinder 9, a beating unit and a rolling unit, and the power unit is arranged at one end of the shell 1, the transmission unit is arranged outside the power unit, and the cutting units are arranged at both ends of the transmission unit, the cylinder 9 is fixedly connected to the upper side of the shell 1, and the beating unit is arranged on the output shaft of the cylinder 9, and the rolling unit is arranged outside the upper end of the beating unit.
[0021] By adopting the above technical scheme, when the sugarcane needs to be crushed, the power unit and the cylinder 9 are started first. After the power unit is started, the cutting unit is driven to operate through the transmission unit. After the cylinder 9 is started, the beating unit is driven to do reciprocating motion with the assistance of the rolling unit, and then the sugarcane is put into the outer shell 1. During the putting process, the sugarcane is first intermittently hit by the beating unit to make the sugarcane loose, and then the hit sugarcane is moved to the cutting unit, and is cut and crushed by the cutting unit for multiple times. By setting the crushing mechanism, the damage to the crusher caused by the winding of the sugarcane skin is reduced during the use of the sugarcane crusher, and the service life of the crusher is effectively improved.
[0022] The power unit includes a motor 3 and a first rotating rod 4 , and one side of the housing 1 is fixedly connected to the motor 3 , the output shaft of the motor 3 is fixedly connected to the first rotating rod 4 , and one end of the first rotating rod 4 away from the motor 3 is inserted into the housing 1 .
[0023] By adopting the above technical solution, the motor 3 is started, so that the output shaft of the motor 3 drives the first rotating rod 4 to rotate.
[0024] The transmission unit includes a first gear 5 and a second gear 6 , and a side of the first rotating rod 4 away from the motor 3 is fixedly connected to the first gear 5 , and an outer side of the first gear 5 is meshed with the second gear 6 .
[0025] By adopting the above technical solution, the first rotating rod 4 drives the first gear 5 to rotate after rotating, so that the first gear 5 drives the second gear 6 to rotate by meshing with the second gear 6. By setting the first gear 5 and the second gear 6, it is convenient to transmit power.
[0026] The cutting unit includes a second rotating rod 7 and a crushing wheel 8, and the second rotating rod 7 is fixedly connected inside the second gear 6, both sides of the second rotating rod 7 are connected to the housing 1, and the outer side of the second rotating rod 7 away from the second gear 6 is fixedly connected to the crushing wheel 8.
[0027] By adopting the above technical solution, the second gear 6 rotates to drive the second rotating rod 7 and the crushing wheel 8 to rotate, so that the crushing wheel 8 crushes the sugarcane.
[0028] The multiple groups of crushing wheels 8 are fixedly connected to the outer side of the second rotating rod 7 , and the multiple groups of crushing wheels 8 are successively reduced from the second gear 6 to the second rotating rod 7 .
[0029] By adopting the above technical solution, multiple groups of crushing wheels 8 are successively reduced and arranged outside the second rotating rod 7, so as to facilitate crushing of sugarcane.
[0030] The beating unit includes a push rod 10 and a striking plate 11, and the output shaft of the cylinder 9 is fixedly connected to the push rod 10, the lower end of the push rod 10 is inserted into the housing 1, and the lower side of the push rod 10 is fixedly connected to the striking plate 11.
[0031] By adopting the above technical solution, the cylinder 9 is started, so that the output shaft of the cylinder 9 drives the push rod 10 and the striking plate 11 to reciprocate. With the help of the reciprocating motion of the push rod 10 and the striking plate 11, it is convenient to strike the sugarcane.
[0032] The striking plate 11 is arranged in a trapezoidal shape, and one end of the striking plate 11 is provided with an arc chamfer.
[0033] By adopting the above technical solution, the striking plate 11 is set to be trapezoidal, and an arc chamfer is provided at one end, so as to facilitate striking the sugarcane.
[0034] The rolling unit includes a roller 12 and a limiting rod 13, and the outer side of the push rod 10 is in contact with the roller 12, the end of the roller 12 away from the push rod 10 is inserted into the shell 1, and the limiting rod 13 is inserted inside the roller 12, and both sides of the limiting rod 13 are fixedly connected to the shell 1.
[0035] By adopting the above technical solution, the push rod 10 fits with the roller 12 when moving, so that the roller 12 rolls under the limit of the limit rod 13, and the rolling of the roller 12 assists the push rod 10 to move.
[0036] Working principle: before crushing the sugarcane, start the motor 3 and the cylinder 9 first. After the motor 3 is started, the output shaft drives the first rotating rod 4 to rotate. After the first rotating rod 4 rotates, it drives the first gear 5 to rotate. The first gear 5 drives the second gear 6 and the second rotating rod 7 to rotate by meshing with the second gear 6. After the second rotating rod 7 rotates, it synchronously drives the crushing wheel 8 to rotate. After the cylinder 9 is started, the output shaft drives the push rod 10 and the striking plate 11 to reciprocate. When the push rod 10 moves, it fits with the roller 12, so that the roller 12 rolls under the limit of the limit rod 13. With the help of the rolling of the roller 12, the push rod 10 moves, and then the sugarcane is put into the shell 1. During the process of putting the sugarcane, it is intermittently hit by the striking plate 11. Then the hit sugarcane moves to the crushing wheel 8, is cut and crushed by the crushing wheel 8, and the crushed sugarcane is discharged from the shell 1 for subsequent processing.
[0037] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. An anti-stuck sugarcane crusher, comprising a housing (1), characterized in that: Rectangular support columns (2) are fixedly connected to the lower surface of the shell (1) on all sides, and a crushing mechanism is arranged at one end of the shell (1), wherein the crushing mechanism comprises a power unit, a transmission unit, a cutting unit, a cylinder (9), a beating unit and a rolling unit; A power unit is arranged at one end of the housing (1), a transmission unit is arranged outside the power unit, and cutting units are arranged at both ends of the transmission unit. A cylinder (9) is fixedly connected to the upper side of the housing (1), and a beating unit is installed on the output shaft of the cylinder (9), and a rolling unit is arranged on the outer surface of the beating unit. The power unit comprises a motor (3) and a first rotating rod (4), and one side of the housing (1) is fixedly connected to the motor (3), the output shaft of the motor (3) is fixedly connected to the first rotating rod (4), and an end of the first rotating rod (4) away from the motor (3) is inserted into the housing (1).
2. The anti-stuck sugarcane crusher according to claim 1, characterized in that: The transmission unit comprises a first gear (5) and a second gear (6), and a side of the first rotating rod (4) away from the motor (3) is fixedly connected to the first gear (5), and an outer side of the first gear (5) is meshed with the second gear (6).
3. The anti-stuck sugarcane crusher according to claim 2, characterized in that: The cutting unit comprises a second rotating rod (7) and a crushing wheel (8), and the second rotating rod (7) is fixedly connected inside the second gear (6), the second rotating rod (7) is connected to the outer shell (1) at both sides, and the crushing wheel (8) is fixedly connected to the outer side of one end of the second rotating rod (7) away from the second gear (6).
4. The anti-stuck sugarcane crusher according to claim 3, characterized in that: The plurality of groups of crushing wheels (8) are fixedly connected to the outside of the second rotating rod (7), and the plurality of groups of crushing wheels (8) are successively reduced in size from the second gear (6) to the second rotating rod (7).
5. The anti-stuck sugarcane crusher according to claim 1, characterized in that: The beating unit comprises a push rod (10) and a striking plate (11), and the output shaft of the cylinder (9) is fixedly connected to the push rod (10), the lower end of the push rod (10) is inserted into the housing (1), and the lower side of the push rod (10) is fixedly connected to the striking plate (11).
6. The anti-stuck sugarcane crusher according to claim 5, characterized in that: The striking plate (11) is arranged in a trapezoidal shape, and one end of the striking plate (11) is provided with an arc chamfer.
7. The anti-stuck sugarcane crusher according to claim 6, characterized in that: The rolling unit comprises a roller (12) and a limiting rod (13), and the outer side of the push rod (10) is in contact with the roller (12), one end of the roller (12) away from the push rod (10) is inserted into the outer shell (1), and the limiting rod (13) is inserted inside the roller (12), and both sides of the limiting rod (13) are fixedly connected to the outer shell (1).