Coating mechanism of glass-lined reaction kettle
By installing a camera and a display panel in the coating mechanism of the glass-lined reactor, real-time monitoring of the spraying process is realized, which solves the problem of the lack of monitoring structure of the spraying machine and improves the controllability of the spraying effect.
Patent Information
- Application Number
- CN202420995390.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-05-09
AI Technical Summary
The sprayer lacks a monitoring structure, which makes it impossible for users to observe the spraying effect in real time, and if there are defects, they cannot be dealt with in time.
A coating mechanism for a glass-lined reactor is designed, including a spray rack and a spray machine. A camera is set at the bottom of the screw sleeve, and the images captured by the camera are transmitted to the display panel in real time for users to monitor.
It realizes real-time monitoring of the spraying process, detects defects in time and handles them, and improves the uniformity and stability of spraying.
Smart Images

Figure CN222369383U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spraying machines, in particular to a coating mechanism of a glass-lined reactor. Background Art
[0002] The body of the enamel reactor is a composite material product made of glass containing high silicon dioxide, which is lined on the inner surface of a steel container and firmly adhered to the metal surface through high-temperature burning. Therefore, it has the dual advantages of the stability of glass and the strength of metal. It is an excellent corrosion-resistant equipment, and its outer wall is usually coated with anti-rust paint.
[0003] For example, the application number is CN202122893398.4. The utility model discloses an enamel paint coating device for the production of enamel reactor equipment, including a spray box with an internal cavity in the shape of a rectangular parallelepiped, a horizontal hanging rail is fixed on the top inner wall of the spray box, and a sprayer is arranged in the slide groove on the lower surface of the hanging rail, and a feed port and a bearing mounting hole are respectively opened at both ends of the spray box, and a bearing seat is clamped in the bearing mounting hole, a support shaft is rotatably connected in the bearing seat, and a channel steel slide rail with an opening upward is fixed at the bottom end of the feed port, a tower-shaped slider is slidably connected in the slide groove of the channel steel slide rail, and a mounting seat cover is fixed at the top of the tower-shaped slider, and a reduction motor is fixed on the side of the mounting seat cover close to the support shaft. The utility model can block the hole on the surface of the reactor body from the inside, ensure that there is no protrusion on the outer wall of the reactor body, make the spraying process smoother and unobstructed, improve the uniformity of the spraying effect, and the internal support rod can also improve the fixing effect of the reactor body.
[0004] Based on the search of the above patents and in combination with the equipment in the prior art, it is found that when the above equipment is used, although it can solve the problem that the existing coating device often adopts the method of spraying and manual coating to coat the surface of the reactor body due to the large number of irregular protrusions on the outer wall of the reactor body, this method not only consumes a lot of manpower and time, but also requires more preparation work before coating, that is, blocking some holes. However, during use, the sprayer lacks a monitoring structure, which makes it impossible for the user to observe the spraying effect of the current sprayer on the reactor in real time. If there are some defects in the spraying process, the user cannot deal with it in time. Utility Model Content
[0005] In order to solve the problems raised in the above-mentioned background technology, the purpose of the utility model is to provide a coating mechanism for a glass-lined reactor, which has the advantage of auxiliary monitoring and solves the problem that the user is unable to observe the spraying effect of the current sprayer on the reactor in real time due to the lack of a monitoring structure on the sprayer. If there are some defects in the spraying process, the user cannot deal with them in time.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a coating mechanism of a glass-lined reactor comprises a spray frame and a spray machine, the top of the inner wall of the spray frame is fixedly connected to the top of the spray machine, the front side of the left side of the top of the spray frame is fixedly connected to a motor, the output end of the motor passes through the interior of the spray frame and is fixedly connected to a first bevel tooth, the right side of the first bevel tooth is meshed with a second bevel tooth, the right side of the second bevel tooth is fixedly connected to a screw rod, the right side of the screw rod is movably connected to the top of the right side of the inner wall of the spray frame through an axle pin, the right side of the screw rod surface is threadedly connected to a screw sleeve, a camera is arranged at the bottom of the screw sleeve, the top of the left side of the spray frame is fixedly connected to a display board, the display board is electrically connected to the camera through a wire, the left side of the second bevel tooth is fixedly connected to an auxiliary support assembly, the top of the screw sleeve is fixedly connected to a limiting assembly, and the top of the left side of the spray frame is movably connected to a protective assembly through an axle pin.
[0007] As a preferred embodiment of the utility model, the auxiliary support assembly includes a pressure bearing, the right side of the pressure bearing is fixedly connected to the left side of the second bevel tooth, the left side of the pressure bearing is fixedly connected to a support rod, and the left side of the support rod is fixedly connected to the top of the left side of the inner wall of the spray frame.
[0008] As a preferred embodiment of the utility model, the limiting assembly includes a limiting rod, the bottom of the limiting rod is fixedly connected to the top of the screw sleeve, a limiting groove is opened on the front side of the top of the spray rack, and the inner wall of the limiting groove is slidably connected to the surface of the limiting rod.
[0009] As a preferred embodiment of the utility model, the protective assembly includes a protective plate, both sides of the top of the protective plate are movably connected to the top of the left side of the spray rack through axle pins, both sides of the bottom of the right side of the protective plate are fixedly connected with cross bars, and the right side of the cross bar is in contact with the top of the left side of the spray rack.
[0010] As a preferred embodiment of the utility model, the back side of the screw sleeve is fixedly connected with an elastic clip, and five elastic clips are provided and are distributed equidistantly in an arc shape.
[0011] As a preferred embodiment of the present invention, a screw hole is provided at the bottom of the screw sleeve, a stud is connected to the internal thread of the screw hole, and the bottom of the stud is fixedly connected to the top of the camera.
[0012] As a preferred embodiment of the present invention, the surface of the camera is provided with anti-skid grooves, and a plurality of anti-skid grooves are provided and are distributed in a circular shape with equal distances.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0014] 1. The utility model sets a camera, and when the camera is started, the spraying situation of the reactor below can be photographed. Then the picture taken by the camera will be transmitted to the display board for display in real time, so as to facilitate the user to monitor. It solves the problem that the user cannot observe the spraying effect of the current sprayer on the reactor in real time due to the lack of monitoring structure on the sprayer. If there are some defects in the spraying process, the user cannot deal with them in time, and the effect of auxiliary monitoring is achieved.
[0015] 2. The utility model provides an auxiliary support assembly, so that the user can use the support rod to assist in supporting the second bevel gear during the process of the first bevel gear transmitting the second bevel gear, so as to avoid the instability of the second bevel gear due to single-point support during use, resulting in the disengagement of the first bevel gear and the second bevel gear, and then use the pressure bearing to ensure that the support rod does not affect the rotation of the second bevel gear during the process of supporting the second bevel gear.
[0016] 3. The utility model sets a limit assembly, which is convenient for the user to use the sliding cooperation between the limit rod and the limit groove during the rotation of the screw, so as to limit the rotation of the screw sleeve, prevent the screw sleeve from being unable to move smoothly due to the direct rotation of the screw sleeve, and improve the stability of the screw sleeve during use. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the exploded structure of the parts of the camera of the utility model;
[0019] Figure 3 For this utility model Figure 1 Enlarged structural diagram at A in the middle.
[0020] In the figure: 1. spray rack; 2. spray machine; 3. motor; 4. first bevel gear; 5. second bevel gear; 6. screw; 7. screw sleeve; 8. camera; 9. display board; 10. auxiliary support assembly; 101. pressure bearing; 102. support rod; 11. limit assembly; 111. limit rod; 112. limit groove; 12. protection assembly; 121. protection plate; 122. cross bar; 13. elastic clip; 14. screw hole; 15. stud; 16. anti-slip groove. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] like Figures 1 to 3 As shown, the utility model provides a coating mechanism of a glass-lined reactor, comprising a spray frame 1 and a spray machine 2, the top of the inner wall of the spray frame 1 is fixedly connected to the top of the spray machine 2, a motor 3 is fixedly connected to the front side of the left side of the top of the spray frame 1, the output end of the motor 3 passes through the interior of the spray frame 1 and is fixedly connected to a first bevel gear 4, the right side of the first bevel gear 4 is meshed with a second bevel gear 5, the right side of the second bevel gear 5 is fixedly connected to a screw rod 6, the right side of the screw rod 6 is movably connected to the top of the right side of the inner wall of the spray frame 1 through an axle pin, a screw sleeve 7 is threadedly connected to the right side of the surface of the screw rod 6, a camera 8 is arranged at the bottom of the screw sleeve 7, a display panel 9 is fixedly connected to the top of the left side of the spray frame 1, the display panel 9 is electrically connected to the camera 8 through a wire, an auxiliary support assembly 10 is fixedly connected to the left side of the second bevel gear 5, a limiting assembly 11 is fixedly connected to the top of the screw sleeve 7, and a protective assembly 12 is movably connected to the top of the left side of the spray frame 1 through an axle pin.
[0023] refer to Figure 3 The auxiliary support assembly 10 includes a pressure bearing 101, the right side of the pressure bearing 101 is fixedly connected to the left side of the second bevel gear 5, the left side of the pressure bearing 101 is fixedly connected to a support rod 102, and the left side of the support rod 102 is fixedly connected to the top of the left side of the inner wall of the spray rack 1.
[0024] As a technical optimization scheme of the utility model, by setting up when the display panel 9 is not in use, the protective plate 121 can be used to protect the display panel 9 to prevent foreign objects from knocking the display panel 9 and causing the display panel 9 to become unusable, and then the cross bar 122 can be used to prevent the protective plate 121 from knocking the display panel 9 when it is hit, thereby improving the stability of the protective plate 121 during use.
[0025] refer to Figure 1 The limiting assembly 11 includes a limiting rod 111, the bottom of the limiting rod 111 is fixedly connected to the top of the screw sleeve 7, a limiting groove 112 is opened on the front side of the top of the spray rack 1, and the inner wall of the limiting groove 112 is slidably connected to the surface of the limiting rod 111.
[0026] As a technical optimization scheme of the utility model, by setting a limit assembly 11, the user can use the sliding cooperation between the limit rod 111 and the limit groove 112 during the rotation of the screw 6 to limit the rotation of the screw sleeve 7, thereby preventing the screw 6 from directly driving the screw sleeve 7 to rotate during the rotation, causing the screw sleeve 7 to be unable to move smoothly, thereby improving the stability of the screw sleeve 7 during use.
[0027] refer to Figure 3 The protection component 12 includes a protection plate 121, and the two sides of the top of the protection plate 121 are movably connected to the top of the left side of the spray rack 1 through axle pins. The two sides of the bottom of the right side of the protection plate 121 are fixedly connected with a cross bar 122, and the right side of the cross bar 122 is in contact with the top of the left side of the spray rack 1.
[0028] As a technical optimization scheme of the utility model, by setting up a protective component 12, when the display panel 9 is not in use, the protective plate 121 can be used to protect the display panel 9 to prevent foreign objects from knocking the display panel 9 and causing the display panel 9 to become unusable. The cross bar 122 can be used to prevent the protective plate 121 from knocking the display panel 9 when it is hit, thereby improving the stability of the protective plate 121 during use.
[0029] refer to Figure 2 The back of the screw sleeve 7 is fixedly connected with an elastic clip 13, and five elastic clips 13 are arranged and distributed in an arc shape at equal distances.
[0030] As a technical optimization solution of the utility model, by providing an elastic clip 13, it is convenient for the user to fasten the wires used for electrically connecting the camera 8 and the display panel 9 through the elastic clip 13. At the same time, the excess wires can extend to the top of the spray rack 1 through the limiting groove 112, thereby preventing the wires used for electrically connecting the camera 8 and the display panel 9 from getting tangled during the movement of the camera 8.
[0031] refer to Figure 2 A screw hole 14 is provided at the bottom of the screw sleeve 7 , and a stud 15 is threadedly connected to the inner part of the screw hole 14 , and the bottom of the stud 15 is fixedly connected to the top of the camera 8 .
[0032] As a technical optimization solution of the utility model, by setting the screw hole 14 and the stud 15, when the camera 8 is damaged after long-term use, the user can rotate the camera 8 so that the camera 8 drives the stud 15 to rotate and disengage from the screw hole 14, and then the user can replace the camera 8.
[0033] refer to Figure 2 The surface of the camera 8 is provided with anti-skid grooves 16, and a plurality of anti-skid grooves 16 are provided and are distributed in a circular shape with equal distances.
[0034] As a technical optimization solution of the utility model, by providing an anti-skid groove 16, when the user holds the camera 8 for rotation, the user's hand comes into contact with the camera 8 through the anti-skid groove 16, thereby increasing the friction between the user's hand and the camera 8 and preventing slipping due to too low friction.
[0035] The working principle and use process of the utility model are as follows: when the user starts the sprayer 2 to spray the coating on the reactor, the user can start the camera 8 to shoot the spraying situation of the reactor below, and then the picture shot by the camera 8 will be transmitted to the display board 9 for display in real time, so as to facilitate the user to monitor. During the shooting process of the camera 8, the user can start the motor 3 so that the motor 3 drives the first bevel gear 4 to rotate, and then the first bevel gear 4 will drive the second bevel gear 5 to rotate, and then the second bevel gear 5 will drive the screw 6 to rotate, and then the screw 6 and the screw sleeve 7 are threadedly connected to each other, so that the screw 6 drives the screw sleeve 7 to reciprocate, so that the user can increase the shooting range of the camera 8 during the shooting process through the camera 8, and during the rotation of the screw 6, the limiting rod 111 and the limiting groove 112 are used to slide together, so as to limit the rotation of the screw sleeve 7 to prevent the screw 6 from rotating. During the rotation, the screw sleeve 7 is directly driven to rotate, which makes the screw sleeve 7 unable to move smoothly, thereby improving the stability of the screw sleeve 7 during use. In the process of the first bevel tooth 4 transmitting the second bevel tooth 5, the support rod 102 is first used to auxiliary support the second bevel tooth 5 to avoid the second bevel tooth 5 being unstable due to single-point support during use, resulting in the meshing of the first bevel tooth 4 and the second bevel tooth 5 being disengaged. The pressure bearing 101 is then used to ensure that the support rod 102 does not affect the rotation of the second bevel tooth 5 during the process of supporting the second bevel tooth 5. Then, when the display panel 9 is not in use, the protective plate 121 can be used to protect the display panel 9 to prevent foreign objects from knocking against the display panel 9 and causing the display panel 9 to be unusable. The cross bar 122 can be used to prevent the protective plate 121 from knocking against the display panel 9 when it is hit, thereby improving the stability of the protective plate 121 during use and having the ability to assist in monitoring.
[0036] To sum up: the coating mechanism of the glass-lined reactor is equipped with a camera 8. When the camera 8 is started, the spraying situation of the reactor below can be photographed, and then the picture taken by the camera 8 will be transmitted to the display board 9 for display in real time, so as to facilitate the user to monitor, and solve the problem that the user cannot observe the spraying effect of the current sprayer on the reactor in real time due to the lack of a monitoring structure on the sprayer. If there are some defects in the spraying process, the user cannot deal with it in time.
[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A coating mechanism for a glass-lined reactor, comprising a spraying frame (1) and a spraying machine (2), characterized in that: The top of the inner wall of the spray rack (1) is fixedly connected to the top of the spray machine (2); the front side of the left side of the top of the spray rack (1) is fixedly connected to a motor (3); the output end of the motor (3) passes through the inside of the spray rack (1) and is fixedly connected to a first bevel gear (4); the right side of the first bevel gear (4) is meshed with a second bevel gear (5); the right side of the second bevel gear (5) is fixedly connected to a screw rod (6); the right side of the screw rod (6) is movably connected to the top of the right side of the inner wall of the spray rack (1) through a shaft pin; the screw rod (6) is The right side of the surface of the rod (6) is threadedly connected to a screw sleeve (7), the bottom of the screw sleeve (7) is provided with a camera (8), the top of the left side of the spray rack (1) is fixedly connected to a display panel (9), the display panel (9) is electrically connected to the camera (8) through a wire, the left side of the second bevel gear (5) is fixedly connected to an auxiliary support component (10), the top of the screw sleeve (7) is fixedly connected to a limiting component (11), and the top of the left side of the spray rack (1) is movably connected to a protective component (12) through an axle pin.
2. The coating mechanism of a glass-lined reactor according to claim 1, characterized in that: The auxiliary support assembly (10) comprises a pressure bearing (101), the right side of the pressure bearing (101) is fixedly connected to the left side of the second bevel gear (5), the left side of the pressure bearing (101) is fixedly connected to a support rod (102), and the left side of the support rod (102) is fixedly connected to the top of the left side of the inner wall of the spray rack (1).
3. The coating mechanism of a glass-lined reactor according to claim 1, characterized in that: The limiting assembly (11) comprises a limiting rod (111), the bottom of which is fixedly connected to the top of the screw sleeve (7), a limiting groove (112) is provided on the front side of the top of the spray rack (1), and the inner wall of the limiting groove (112) is slidably connected to the surface of the limiting rod (111).
4. The coating mechanism of a glass-lined reactor according to claim 1, characterized in that: The protection assembly (12) comprises a protection plate (121), the two sides of the top of the protection plate (121) are movably connected to the top of the left side of the spray rack (1) via axle pins, the two sides of the bottom of the right side of the protection plate (121) are fixedly connected to a cross bar (122), and the right side of the cross bar (122) is in contact with the top of the left side of the spray rack (1).
5. The coating mechanism of a glass-lined reactor according to claim 1, characterized in that: The back side of the screw sleeve (7) is fixedly connected with an elastic clip (13), and five elastic clips (13) are arranged and are distributed in an arc shape with equal distances.
6. The coating mechanism of a glass-lined reactor according to claim 1, characterized in that: A screw hole (14) is provided at the bottom of the screw sleeve (7), a stud (15) is connected to the inner thread of the screw hole (14), and the bottom of the stud (15) is fixedly connected to the top of the camera (8).
7. The coating mechanism of a glass-lined reactor according to claim 1, characterized in that: The surface of the camera (8) is provided with an anti-skid groove (16), and a plurality of the anti-skid grooves (16) are provided and are distributed in a circular shape at equal distances.
Citation Information
Patent Citations
Enamel paint coating equipment for production of enamel reaction kettle equipment
CN216712249U