Sorting robot equipment based on full-automatic X-ray detection

Abstract

The utility model discloses sorting robot equipment based on full-automatic X-ray detection, and relates to the technical field of robot sorting. The sorting device comprises a main body, a rotating mechanism is arranged at the top of the main body, a lifting mechanism is arranged in the rotating mechanism, and a sorting mechanism is arranged at the bottom of the lifting mechanism. When materials pass through the bottom of the rotating mechanism, the controller controls the second rotating motor to work and drives the driving gear to rotate, the rotation of the driving gear enables the mutually meshed driven gears to rotate at the top of the fixing column, and then through the lifting of the electric push rod, when unqualified materials pass through the connecting arm, the unqualified materials are separated from the connecting arm. And unqualified products can be grabbed out at any time, and the device can move in all directions and can be used for clamping and sorting at multiple angles.

Description

Technical Field

[0001] The utility model belongs to the technical field of sorting robots, and in particular relates to a sorting robot device based on full-automatic X-ray detection. Background Art

[0002] At present, with the increasing living standards of people, the logistics industry is also developing rapidly. The sorting of express and mail has been transformed from manual to mechanical, and efficient robots have replaced manual work to realize the classification and sorting of express and mail. The existing sorting robots have a certain degree of freedom and can sort within a preset small range, but cannot transfer over a large range, and can only move in a specified direction after sorting. The sorting efficiency is not high and is not suitable for large-scale and long-distance sorting needs.

[0003] In the Chinese utility patent with the announcement number CN 209020784 U, a two-dimensional parallel sorting robot device and system are disclosed, in which the output shaft of the second motor is connected to one end of the second screw rod, and the rotation of the second screw rod drives the second bearing seat to move along the second screw rod. The device described in the utility model can realize the movement of the sorting robot in two directions, which can meet the needs of the sorting robot for use in a wide range and long distance.

[0004] When sorting, the above-mentioned equipment relies on the second bearing seat to move along the second screw rod and cannot rise or fall. When encountering relatively high express deliveries, it is difficult to carry out all-round sorting and processing. Sorting can only be carried out by manpower, with low sorting efficiency and high labor intensity. Utility Model Content

[0005] The purpose of the utility model is to provide a sorting robot device based on fully automatic X-ray detection, which detects the marks on the materials through X-ray detection sensors. After scanning and detection, the servo motor controls the threaded rod to rotate in the opposite direction to clamp the materials to solve the existing problems.

[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0007] The utility model is a sorting robot device based on full-automatic X-ray detection, comprising a main body, a rotating mechanism is arranged on the top of the main body, a lifting mechanism is arranged inside the rotating mechanism, and a sorting mechanism is arranged at the bottom of the lifting mechanism;

[0008] The bottom of the main body is connected to a supporting leg, the top of the main body is connected to a monitoring box, the front of the monitoring box is connected to a controller, the top of the supporting leg is connected to a rotating motor 1, the output end of the rotating motor 1 is sleeved with a belt, the end of the belt away from the rotating motor 1 is sleeved with an active roller, and the active roller extends to the rear wall of the main body.

[0009] Furthermore, the rotating mechanism includes a working box connected to the top of the reinforcing plate, the interior of the working box is connected to a connecting plate, the bottom of the connecting plate is connected to a rotating motor 2, the output end of the rotating motor 2 is connected to a driving gear, and the bottom inner wall of the main body is connected to a fixing column.

[0010] Furthermore, the lifting mechanism includes a driven gear rotatably connected to the top of the fixed column, the top of the driven gear is connected to a fixed plate, and a side of the fixed plate away from the driven gear is connected to two limit rods.

[0011] Furthermore, an electric push rod is connected to the top of the fixed disk, two limit rods are symmetrically distributed with the electric push rod as the center, a support plate is sleeved on the outer surface of the limit rod, and a connecting arm is connected to the top of the support plate.

[0012] Furthermore, the sorting mechanism includes a servo motor connected to the right side of the connecting arm, the output end of the servo motor is connected to a threaded rod, the outer surface of the threaded rod is threadedly connected to a fixed block, the top of the fixed block is connected to the bottom of the connecting arm, and rectangular grooves are opened on the left and right sides of the fixed block.

[0013] Furthermore, the outer surface of the threaded rod is threadedly connected to two movable plates, and the two movable plates extend into the interior of the rectangular groove. The bottom of the movable plate is rotatably connected to a connecting rod, and the bottom of the fixed block is connected to a connecting block. The side of the connecting rod away from the movable plate is rotatably connected to a clamping claw, and the top of the clamping claw is rotatably connected to the bottom of the connecting block, and the side of the connecting block away from the fixed block is connected to an X-ray detection sensor.

[0014] The utility model has the following beneficial effects:

[0015] 1. The utility model is a sorting robot device based on full-automatic X-ray detection. When the material passes through the bottom of the rotating mechanism, the controller controls the rotating motor 2 to work, driving the driving gear to rotate. The rotation of the driving gear will make the mutually meshing driven gears at the top of the fixed column also rotate, and then the electric push rod is lifted and lowered to make the connecting arm grab the unqualified products at any time when the unqualified materials pass by. This device can move in all directions and can clamp and sort at multiple angles.

[0016] 2. The utility model is a sorting robot device based on full-automatic X-ray detection. When the connecting arm descends to the top of the unqualified product, the rotation of the servo motor is controlled by the controller. When the threaded rod rotates counterclockwise, the two moving plates will move synchronously in opposite directions. Then, the connecting rod will slide in the same direction on the inner wall of the clamping claw through the middle connection of the connecting rod, and then the clamping claw will be opened. The mark on the material is detected by the X-ray detection sensor. After scanning and detection, the servo motor controls the threaded rod to rotate in the opposite direction to clamp the material, so that the sorting robot sorting device has the advantage of high sorting efficiency. At the same time, it solves the problem that the sorting of small items is carried out by manual sorting, which is relatively inefficient, has high labor intensity, requires a large number of supply personnel, has a high idle rate of personnel when the small item processing volume is low, and has a low degree of automation.

[0017] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0019] Figure 1 This is a structural schematic diagram of a sorting robot device based on fully automatic X-ray detection in the utility model;

[0020] Figure 2 This is a schematic diagram of the back structure of the main body of the utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the rotating mechanism of the utility model;

[0022] Figure 4 This is a schematic diagram of the lifting mechanism structure of the utility model;

[0023] Figure 5 for Figure 2 Enlarged view of point A in the middle.

[0024] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0025] 1. Main body; 101. Support leg; 102. Monitoring box; 103. Controller; 104. Rotating motor 1; 105. Belt; 106. Active roller; 107. Reinforcement plate; 2. Rotating mechanism; 201. Working box; 202. Connecting plate; 203. Rotating motor 2; 204. Active gear; 205. Fixed column; 3. Lifting mechanism; 301. Driven gear; 302. Fixed plate; 303. Limit rod; 304. Electric push rod; 305. Support plate; 306. Connecting arm; 4. Sorting mechanism; 401. Servo motor; 402. Threaded rod; 403. Fixed block; 404. Moving plate; 405. Connecting rod; 406. Clamping claw; 407. X-ray detection sensor; 408. Rectangular groove. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1-5 As shown, the utility model is a sorting robot device based on fully automatic X-ray detection, including a main body 1, a rotating mechanism 2 is arranged on the top of the main body 1, a lifting mechanism 3 is arranged inside the rotating mechanism 2, and a sorting mechanism 4 is arranged at the bottom of the lifting mechanism 3.

[0028] The bottom of the main body 1 is connected to a supporting leg 101, the top of the main body 1 is connected to a monitoring box 102, the front of the monitoring box 102 is connected to a controller 103, the top of the supporting leg 101 is connected to a rotating motor 104, the output end of the rotating motor 104 is sleeved with a belt 105, the end of the belt 105 away from the rotating motor 104 is sleeved with an active roller 106, the active roller 106 penetrates to the rear wall of the main body 1, first put all the machines on the conveyor belt inside the main body 1, and then start the rotating motor 104, the rotation of the rotating motor 104 transmits the rotating force to the active roller 106 through the belt 105, drives the active roller 106 to rotate, and makes the conveyor belt run, and then the machine first passes through the monitoring box 102, the monitoring box 102 first monitors the machine, and marks the defective and unqualified products on the table.

[0029] The rotating mechanism 2 includes a working box 201 connected to the top of the reinforcing plate 107, a connecting plate 202 is connected to the inside of the working box 201, a rotating motor 203 is connected to the bottom of the connecting plate 202, an output end of the rotating motor 203 is connected to a driving gear 204, and a fixed column 205 is connected to the bottom inner wall of the main body 1. When the material passes through the bottom of the rotating mechanism 2, the controller 103 controls the rotating motor 203 to work, driving the driving gear 204 to rotate, and the rotation of the driving gear 204 will cause the mutually meshing driven gears 301 to rotate at the top of the fixed column 205.

[0030] The lifting mechanism 3 includes a driven gear 301 rotatably connected to the top of the fixed column 205, the top of the driven gear 301 is connected to a fixed plate 302, and the fixed plate 302 is connected to two limit rods 303 on the side away from the driven gear 301. Then, the electric push rod 304 is lifted and lowered to enable the connecting arm 306 to grab the unqualified products at any time when the unqualified materials pass by. This device can move in all directions.

[0031] An electric push rod 304 is connected to the top of the fixed disk 302, and two limit rods 303 are symmetrically distributed with the electric push rod 304 as the center. A support plate 305 is sleeved on the outer surface of the limit rod 303, and a connecting arm 306 is connected to the top of the support plate 305, which can be clamped and sorted at multiple angles. When the connecting arm 306 descends to the top of the unqualified product, the rotation of the servo motor 401 is controlled by the controller 103.

[0032] The sorting mechanism 4 includes a servo motor 401 connected to the right side of the connecting arm 306, the output end of the servo motor 401 is connected to a threaded rod 402, the outer surface of the threaded rod 402 is threadedly connected to a fixed block 403, the top of the fixed block 403 is connected to the bottom of the connecting arm 306, and rectangular grooves 408 are provided on the left and right sides of the fixed block 403. When the threaded rod 402 rotates counterclockwise, the two moving plates 404 will move synchronously in opposite directions, and then the connecting rod 405 will slide in the same direction on the inner wall of the clamping claw 406 through the action of the connecting rod 405 in the middle, and then the clamping claw 406 will be opened, and the mark on the material will be detected by the X-ray detection sensor 407.

[0033] The outer surface of the threaded rod 402 is threadedly connected to two moving plates 404, and the two moving plates 404 penetrate into the interior of the rectangular groove 408. The bottom of the moving plate 404 is rotatably connected to a connecting rod 405, and the bottom of the fixed block 403 is connected to a connecting block 409. The connecting rod 405 is rotatably connected to a clamping claw 406 on the side away from the moving plate 404, and the top of the clamping claw 406 is rotatably connected to the bottom of the connecting block 409. The side of the connecting block 409 away from the fixed block 403 is connected to an X-ray detection sensor 407. After scanning and detection, the servo motor 401 controls the threaded rod 402 to rotate in the opposite direction to clamp the material, so that the sorting robot sorting device has the advantage of high sorting efficiency, and at the same time solves the problem of manual sorting for small items, which is relatively inefficient, has high labor intensity, requires a large number of supply personnel, and has a high idle rate of personnel and a low degree of automation when the small item processing volume is low.

[0034] A specific application of this embodiment is:

[0035] First, all the machines are placed on the conveyor belt inside the main body 1, and then the rotating motor 104 is started. The rotation of the rotating motor 104 transmits the rotating force to the active roller 106 through the belt 105, driving the active roller 106 to rotate and making the conveyor belt run. Then the machine first passes through the monitoring box 102. The monitoring box 102 first monitors the machine and marks the defective and unqualified products on the surface. When the material passes through the bottom of the rotating mechanism 2, the controller 103 controls the rotating motor 203 to work and drive the active gear 204 to rotate. The rotation of the active gear 204 will make the mutually meshing driven gear 301 rotate at the top of the fixed column 205, and then the electric push rod 304 is lifted and lowered to make the connecting arm 306 grab the unqualified products at any time when the unqualified materials pass by. This device can move in all directions and can clamp and sort at multiple angles.

[0036] When the connecting arm 306 descends to the top of the unqualified product, the controller 103 controls the rotation of the servo motor 401. When the threaded rod 402 rotates counterclockwise, the two moving plates 404 will move synchronously in opposite directions, and then the connecting rod 405 will slide in the same direction on the inner wall of the clamping claw 406 through the middle connection, and then the clamping claw 406 will be opened. The mark on the material is detected by the X-ray detection sensor 407. After scanning and detection, the servo motor 401 controls the threaded rod 402 to rotate in the opposite direction to clamp the material, so that the sorting robot sorting device has the advantage of high sorting efficiency, and at the same time solves the problem of manual sorting of small items, which is relatively inefficient, labor-intensive, and requires a large number of supply personnel. When the small item processing volume is low, the idle rate of personnel is high, and the degree of automation is low.

[0037] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0038] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A sorting robot device based on fully automatic X-ray detection, comprising a main body (1), characterized in that: A rotating mechanism (2) is arranged on the top of the main body (1), a lifting mechanism (3) is arranged inside the rotating mechanism (2), and a sorting mechanism (4) is arranged at the bottom of the lifting mechanism (3); The bottom of the main body (1) is connected to a support leg (101), the top of the main body (1) is connected to a monitoring box (102), the front of the monitoring box (102) is connected to a controller (103), the top of the support leg (101) is connected to a rotating motor (104), the output end of the rotating motor (104) is sleeved with a belt (105), the end of the belt (105) away from the rotating motor (104) is sleeved with an active roller (106), and the active roller (106) passes through the rear wall of the main body (1).

2. The sorting robot device based on fully automatic X-ray detection according to claim 1 is characterized in that: The rotating mechanism (2) comprises a working box (201) connected to the top of the reinforcing plate (107); a connecting plate (202) is connected to the interior of the working box (201); a second rotating motor (203) is connected to the bottom of the connecting plate (202); an output end of the second rotating motor (203) is connected to a driving gear (204); and a fixing column (205) is connected to the bottom inner wall of the main body (1).

3. The sorting robot device based on fully automatic X-ray detection according to claim 2 is characterized in that: The lifting mechanism (3) comprises a driven gear (301) rotatably connected to the top of a fixed column (205); a fixed plate (302) is connected to the top of the driven gear (301); and two limit rods (303) are connected to a side of the fixed plate (302) away from the driven gear (301).

4. The sorting robot device based on fully automatic X-ray detection according to claim 3 is characterized in that: The top of the fixed disk (302) is connected to an electric push rod (304), the two limit rods (303) are symmetrically distributed with the electric push rod (304) as the center, the outer surface of the limit rod (303) is sleeved with a support plate (305), and the top of the support plate (305) is connected to a connecting arm (306).

5. The sorting robot device based on fully automatic X-ray detection according to claim 4 is characterized in that: The sorting mechanism (4) comprises a servo motor (401) connected to the right side of the connecting arm (306); the output end of the servo motor (401) is connected to a threaded rod (402); the outer surface of the threaded rod (402) is threadedly connected to a fixing block (403); the top of the fixing block (403) is connected to the bottom of the connecting arm (306); and rectangular grooves (408) are provided on the left and right sides of the fixing block (403).

6. The sorting robot device based on fully automatic X-ray detection according to claim 5 is characterized in that: The outer surface of the threaded rod (402) is threadedly connected to two movable plates (404), the two movable plates (404) extend into the interior of the rectangular groove (408), the bottom of the movable plate (404) is rotatably connected to a connecting rod (405), the bottom of the fixed block (403) is connected to a connecting block (409), the side of the connecting rod (405) away from the movable plate (404) is rotatably connected to a clamping claw (406), the top of the clamping claw (406) is rotatably connected to the bottom of the connecting block (409), and the side of the connecting block (409) away from the fixed block (403) is connected to an X-ray detection sensor (407).

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