Forging blank pretreatment mechanism

Abstract

The utility model relates to the technical field of forging, in particular to a forging blank pretreatment mechanism which comprises a base, a supporting plate and a top plate, the supporting plate is welded to one side of the top of the base, the top plate is installed on the top of the supporting plate through bolts, and a pickling solution suction pump is installed on the top of the top plate through an installation base. A servo motor is mounted on one side of the supporting plate through a mounting seat, an output shaft of the servo motor penetrates through the supporting plate and is connected with a rotating rod, and a U-shaped clamp is mounted at one end of the rotating rod through a bolt; an electric cylinder is mounted at one end of the supporting plate through a mounting plate, a sliding plate is mounted on an output shaft of the electric cylinder through a bolt, a guide sleeve penetrates through the bottom end of the sliding plate, and a shaft rod penetrates through the guide sleeve; according to the forging blank pretreatment mechanism, the outer surface of a forging blank can be conveniently and efficiently brushed, deoiled and descaled, manpower and material resources are saved, and practicability is high.

Description

Technical Field

[0001] The utility model relates to the technical field of forging, in particular to a forging blank pretreatment mechanism. Background Art

[0002] Forging blanks refer to semi-finished products or preliminarily formed parts obtained by forging in the metal forging process. Forging is a process method that applies pressure to plastically deform metal in the solid state to obtain the desired shape and size. Before forging, the forging blank needs to be pretreated by a forging blank pretreatment mechanism.

[0003] The existing forging blank pretreatment mechanism is not convenient for efficiently cleaning, degreasing and descaling the outer surface of the forging blank, which wastes manpower and material resources. Utility Model Content

[0004] In view of the problems in the prior art, the utility model provides a forging blank pretreatment mechanism, which is convenient for efficiently cleaning and degreasing the outer surface of the forging blank, removing dirt and manpower, and is highly practical.

[0005] The technical solution adopted by the utility model to solve the technical problem is a forging blank pretreatment mechanism, comprising a base, a support plate and a top plate, a support plate is welded to one side of the top of the base and the top plate is installed on the top of the support plate by bolts, a pickling liquid suction pump is installed on the top of the top plate by a mounting seat, a servo motor is installed on one side of the support plate by a mounting seat and the output shaft of the servo motor passes through the support plate and is connected to a rotating rod, and a U-shaped clamp is installed on one end of the rotating rod by bolts;

[0006] One end of the support plate is installed with an electric cylinder through a mounting plate, and the output shaft of the electric cylinder is installed with a sliding plate through bolts, a guide sleeve passes through the bottom end of the sliding plate, and an axle rod passes through the guide sleeve, one end of the axle rod is connected to a U-shaped clamp through a supporting spring, and a cleaning brush cylinder is clamped in the U-shaped clamp.

[0007] By adopting the above technical scheme, the forging blank to be processed is placed in the U-shaped clamp and the clamping bolt is tightened to achieve rapid fixation, the electric cylinder power is turned on, and the sliding plate is driven by the electric cylinder to slide horizontally, so as to adjust the horizontal position of the cleaning brush cylinder, so that the cleaning brush cylinder is directly opposite to the clamped forging blank, and the locking bolt is loosened to make the shaft slide in the guide sleeve, so that the cleaning brush cylinder is squeezed on the surface of the forging blank, the servo motor power is turned on, and the servo motor is used to drive the clamped forging blank to rotate rapidly, so as to quickly clean the outer surface of the forging blank, and the pickling liquid suction pump power is turned on, and the pickling liquid is sucked to the nozzle at the bottom end of the acid liquid delivery pipe and sprayed on the surface of the forging blank, so as to improve the cleaning efficiency, and the support spring is used to make the cleaning brush cylinder have a buffering effect during work to avoid damage. The forging blank pretreatment mechanism is convenient for efficiently cleaning, degreasing and descaling the outer surface of the forging blank, saving manpower and material resources, and having strong practicality.

[0008] Specifically, a motor controller is installed on the top of the servo motor through screws, and an output end of the motor controller is electrically connected to an input end of the servo motor through a wire.

[0009] By adopting the above technical solution, the motor controller is used to automatically control the speed of the servo motor to meet different usage requirements.

[0010] Specifically, the output port of the pickling liquid suction pump is connected to the acid liquid delivery pipe, the bottom end of the acid liquid delivery pipe is connected to the nozzle, and the nozzle is located on one side of the top end of the U-shaped clamp.

[0011] By adopting the above technical solution, the pickling liquid is sucked into the nozzle at the bottom end of the acid liquid delivery pipe and sprayed on the surface of the forging blank, so as to improve the cleaning efficiency.

[0012] Specifically, a locking bolt is installed at the top of the guide sleeve through a bolt hole, and clamping bolts are installed at the top and bottom of the U-shaped clamp through screw holes.

[0013] Specifically, both ends of the support spring are respectively connected to the shaft rod and the U-shaped clamping plate through connecting plates and screws.

[0014] Specifically, a slide rail is provided at one end of the top plate, a slide block is provided at one side of the top end of the slide plate, and the slide block is located in the slide rail.

[0015] Beneficial effects of the utility model:

[0016] The utility model discloses a forging blank pretreatment mechanism, which utilizes an electric cylinder to drive a sliding plate to slide horizontally, thereby adjusting the horizontal position of a cleaning brush cylinder, so that the cleaning brush cylinder faces the clamped forging blank, and loosens a locking bolt to make the shaft slide in a guide sleeve, so that the cleaning brush cylinder is pressed against the surface of the forging blank, and then turns on the power of a servo motor, and utilizes the servo motor to drive the clamped forging blank to rotate rapidly, thereby quickly cleaning the outer surface of the forging blank.

[0017] The utility model discloses a forging blank pretreatment mechanism, which connects the power of the pickling liquid suction pump, sucks the pickling liquid to the nozzle at the bottom end of the acid liquid delivery pipe and sprays it on the surface of the forging blank, thereby improving the cleaning efficiency. The supporting spring is used to make the cleaning brush cylinder have a buffering effect during operation to avoid damage. The forging blank pretreatment mechanism is convenient for efficiently cleaning, degreasing and descaling the outer surface of the forging blank, saving manpower and material resources and having strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 It is a side view of the utility model;

[0021] Figure 3 For this utility model Figure 2 Schematic diagram of the structure at point A.

[0022] In the figure: 1. shaft; 2. guide sleeve; 3. locking bolt; 4. sliding plate; 5. top plate; 6. acid delivery pipe; 7. support plate; 8. rotating rod; 9. U-shaped clamp; 10. clamping bolt; 11. base; 12. cleaning brush cylinder; 13. U-shaped clamp; 14. supporting spring; 15. connecting piece; 16. servo motor; 17. motor controller; 18. electric cylinder; 19. slide rail; 20. pickling liquid suction pump. DETAILED DESCRIPTION

[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0024] In order to facilitate the efficient cleaning and degreasing of the outer surface of the forging blank, the forging blank pretreatment mechanism can save manpower and material resources and has strong practicality. Figure 1-3 As shown, a forging blank pretreatment mechanism described in the utility model comprises a base 11, a support plate 7 and a top plate 5, a support plate 7 is welded to one side of the top of the base 11, and the top plate 5 is installed on the top of the support plate 7 by bolts, a pickling liquid suction pump 20 is installed on the top of the top plate 5 by a mounting seat, a servo motor 16 is installed on one side of the support plate 7 by a mounting seat, and the output shaft of the servo motor 16 penetrates the support plate 7 and is connected to a rotating rod 8, and a U-shaped clamp 9 is installed on one end of the rotating rod 8 by bolts;

[0025] One end of the support plate 7 is installed with an electric cylinder 18 through a mounting plate, and the output shaft of the electric cylinder 18 is installed with a sliding plate 4 through bolts, a guide sleeve 2 passes through the bottom end of the sliding plate 4, and a shaft rod 1 passes through the guide sleeve 2, one end of the shaft rod 1 is connected to a U-shaped clamping plate 13 through a supporting spring 14, and a cleaning brush cylinder 12 is clamped in the U-shaped clamping plate 13.

[0026] When in use, the servo motor 16 is used to drive the clamped forging blank to rotate quickly, so as to quickly clean the outer surface of the forging blank, and the pickling liquid suction pump 20 is powered on, and the pickling liquid is sucked into the nozzle at the bottom end of the acid delivery pipe 6 and sprayed on the surface of the forging blank, so as to improve the cleaning efficiency. The support spring 14 is used to make the cleaning brush cylinder 12 have a buffering effect during operation to avoid damage. The forging blank pretreatment mechanism is convenient for efficiently cleaning, degreasing and descaling the outer surface of the forging blank, saving manpower and material resources, and has strong practicality.

[0027] In order to meet different usage requirements, for example, Figure 2 As shown, the utility model also includes that a motor controller 17 is mounted on the top of the servo motor 16 by screws, and the output end of the motor controller 17 is electrically connected to the input end of the servo motor 16 by a wire.

[0028] When in use, the motor controller 17 is used to automatically control the rotation speed of the servo motor 16 to meet different usage requirements.

[0029] For example, Figure 1 As shown, the utility model also includes that the output port of the pickling liquid suction pump 20 is connected to the acid liquid delivery pipe 6, the bottom end of the acid liquid delivery pipe 6 is connected to the nozzle and the nozzle is located on one side of the top end of the U-shaped clamp 9.

[0030] When in use, the pickling liquid is sucked into the nozzle at the bottom end of the acid liquid delivery pipe 6 and sprayed on the surface of the forging blank, so as to improve the cleaning efficiency.

[0031] For example, Figure 1 As shown, the utility model also includes that a locking bolt 3 is installed on the top of the guide sleeve 2 through a bolt hole, and clamping bolts 10 are installed on the top and bottom of the U-shaped clamp 9 through screw holes.

[0032] When in use, the forging blank to be processed is placed in the U-shaped clamp 9 and the clamping bolts 10 are tightened to achieve rapid fixing.

[0033] For example, Figure 1 As shown, the utility model also includes that both ends of the support spring 14 are respectively connected to the shaft rod 1 and the U-shaped clamping plate 13 through a connecting piece 15 and a screw.

[0034] When in use, it is convenient to install and remove the supporting spring 14 .

[0035] For example, Figure 3 As shown, the utility model further includes that a slide rail 19 is provided at one end of the top plate 5 , and a slider is provided at one side of the top end of the sliding plate 4 and the slider is located in the slide rail 19 .

[0036] When in use, the sliding plate 4 is allowed to slide stably to avoid shaking.

[0037] When the utility model is used, the forging blank to be processed is placed in the U-shaped clamp 9 and the clamping bolt 10 is tightened to achieve rapid fixation;

[0038] The electric cylinder 18 is powered on, and the sliding plate 4 is driven to slide horizontally by the electric cylinder 18, so as to adjust the horizontal position of the cleaning brush cylinder 12, so that the cleaning brush cylinder 12 faces the clamped forging blank, and the locking bolt 3 is loosened, so that the shaft 1 slides in the guide sleeve 2, so that the cleaning brush cylinder 12 is pressed against the surface of the forging blank;

[0039] The servo motor 16 is powered on, and the servo motor 16 is used to drive the clamped forging blank to rotate rapidly, so as to quickly clean the outer surface of the forging blank, and the pickling liquid suction pump 20 is powered on, and the pickling liquid is sucked to the nozzle at the bottom end of the acid liquid delivery pipe 6 and sprayed on the surface of the forging blank, so as to improve the cleaning efficiency;

[0040] The support spring 14 is used to make the cleaning brush cylinder 12 have a buffering effect during operation to avoid damage. The forging blank pretreatment mechanism is convenient for efficiently cleaning and removing oil and dirt from the outer surface of the forging blank, saving manpower and material resources and having strong practicality.

[0041] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions in the specification are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the protection required by the utility model. The scope of protection required by the utility model is defined by the attached claims and their equivalents.

Claims

1. A forging blank pretreatment mechanism, characterized in that: The invention comprises a base (11), a support plate (7) and a top plate (5), wherein the support plate (7) is welded to one side of the top of the base (11), and the top plate (5) is mounted on the top of the support plate (7) via bolts, and a pickling liquid suction pump (20) is mounted on the top of the top plate (5) via a mounting seat, a servo motor (16) is mounted on one side of the support plate (7) via the mounting seat, and the output shaft of the servo motor (16) passes through the support plate (7) and is connected to a rotating rod (8), and a U-shaped clamp (9) is mounted on one end of the rotating rod (8) via bolts; One end of the support plate (7) is mounted with an electric cylinder (18) via a mounting plate, and the output shaft of the electric cylinder (18) is mounted with a sliding plate (4) via bolts; a guide sleeve (2) passes through the bottom end of the sliding plate (4), and a shaft (1) passes through the guide sleeve (2); one end of the shaft (1) is connected to a U-shaped clamping plate (13) via a supporting spring (14), and a cleaning brush cylinder (12) is clamped in the U-shaped clamping plate (13).

2. A forging blank pretreatment mechanism according to claim 1, characterized in that: A motor controller (17) is mounted on the top of the servo motor (16) via screws, and an output end of the motor controller (17) is electrically connected to an input end of the servo motor (16) via a wire.

3. A forging blank pretreatment mechanism according to claim 1, characterized in that: The output port of the pickling liquid suction pump (20) is connected to the acid liquid delivery pipe (6), and the bottom end of the acid liquid delivery pipe (6) is connected to a nozzle, and the nozzle is located on one side of the top end of the U-shaped clamp (9).

4. A forging blank pretreatment mechanism according to claim 1, characterized in that: A locking bolt (3) is installed at the top of the guide sleeve (2) through a bolt hole, and clamping bolts (10) are installed at the top and bottom of the U-shaped clamp (9) through screw holes.

5. A forging blank pretreatment mechanism according to claim 1, characterized in that: Both ends of the support spring (14) are respectively connected to the shaft rod (1) and the U-shaped clamping plate (13) via a connecting piece (15) and a screw.

6. A forging blank pretreatment mechanism according to claim 1, characterized in that: A slide rail (19) is provided at one end of the top plate (5), and a slider is provided at one side of the top end of the sliding plate (4), and the slider is located in the slide rail (19).

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