Ultrasonic cleaning line

By designing an automated ultrasonic cleaning line, the problem of low manual operation efficiency in the traditional cleaning process is solved, and efficient automated cleaning and thorough cleaning of the mobile phone camera fixing plate are achieved.

CN222369814UActive Publication Date: 2025-01-21广东智目科技有限公司
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Patent Information

Application Number
CN202421093309.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2025-01-21
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

The fixing plates of traditional mobile phone cameras need to be manually moved and placed, resulting in low work efficiency and high employee fatigue, and it is difficult to completely remove tiny particles and stains, and the cleaning effect is not up to standard.

Method used

Design an ultrasonic cleaning line, including a support mechanism, a transmission structure, a hanger, an ultrasonic water tank and a cleaning water tank. Through the automatic transmission of motors, gears and belts, automatic transportation and cleaning of mobile phone camera fixing plates are realized.

Benefits of technology

It realizes automated cleaning of the mobile phone camera fixed plate, improves work efficiency, ensures a thorough cleaning effect, reduces manual operations, and enhances the adaptability and configurability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an ultrasonic cleaning line which comprises a supporting mechanism, a conveying structure is installed on the surface of the supporting mechanism, a hanging frame is installed on the surface of the conveying structure, an ultrasonic water tank and a cleaning water tank are arranged at the bottom end of the supporting mechanism, and the supporting mechanism comprises a sliding rail A, a sliding rail B and a sliding rail C; through automatic transmission of the motor, the gear and the belt, automatic conveying and cleaning of the mobile phone camera fixing plate are achieved, a worker only needs to hang the fixing plate on the hanging frame, the remaining cleaning and conveying processes are completely automatic, manual operation is reduced, the working efficiency is improved, and the labor intensity of workers is lowered. And the whole transmission system can be adjusted by the adjustability of the position of the motor, and can adapt to ultrasonic water tanks and cleaning water tanks at different positions by being matched with belt layouts and hanger paths in different shapes, so that the adaptability of the equipment is enhanced, and the equipment can be effectively adjusted according to different working environments and requirements.
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Description

Technical Field

[0001] The utility model relates to the technical field of electronic component cleaning, in particular to an ultrasonic cleaning line. Background Art

[0002] The mobile phone camera fixing plate needs to be cleaned after processing, so a cleaning line is needed for batch cleaning.

[0003] However, in the traditional cleaning process of mobile phone camera fixing plates, the fixing plates need to be manually moved and placed, resulting in low work efficiency and high employee fatigue. At the same time, conventional cleaning methods are difficult to completely remove tiny particles and stains on mobile phone camera fixing plates, and the cleaning effect is difficult to meet high standards. In addition, traditional equipment often lacks easy-to-adjust and maintain designs, especially when it is necessary to adjust the mechanical position or respond to different cleaning tasks. The operation is complicated and time-consuming, reducing production efficiency. Therefore, improvements are needed. Summary of the invention

[0004] In order to solve the above problems, the utility model proposes an ultrasonic cleaning line to more accurately solve the problem that in the cleaning process of the mobile phone camera fixing plate, the fixing plate needs to be manually carried and placed, resulting in low work efficiency and high employee fatigue.

[0005] The utility model is realized by the following technical solutions:

[0006] The utility model provides an ultrasonic cleaning line, comprising a support mechanism, a transmission structure is installed on the surface of the support mechanism, a hanger is installed on the surface of the transmission structure, an ultrasonic water tank and a cleaning water tank are arranged at the bottom of the support mechanism, and the support mechanism comprises a slide rail A, a slide rail B and a slide rail C;

[0007] The transmission structure includes a motor, which is slidably connected to the surfaces of slide rails A, B and C. A gear is installed at the output end of the motor, a belt is sleeved on the surface of the gear, a mounting block is fixedly installed on the surface of the belt, and a connecting rod is rotatably connected to the surface of the mounting block.

[0008] Furthermore, there is sliding damping between the motor and the slide rails A, B and C.

[0009] Furthermore, a tooth groove is provided on the inner side of the belt, and the tooth groove is meshed with the gear.

[0010] Furthermore, the bottom surfaces of the cleaning water tank and the ultrasonic water tank are both connected to a water outlet pipe, and the bottom surfaces of the cleaning water tank and the ultrasonic water tank are both fixedly installed with supporting feet.

[0011] Furthermore, the support mechanism also includes a vertical frame, a bottom cross frame is fixedly installed on the bottom end of the vertical frame, an oblique frame is fixedly installed on the top surface of the bottom cross frame, and the slide rails A, B and C are fixedly installed on the side of the vertical frame.

[0012] Furthermore, supporting feet are fixedly mounted on the bottom surface of the bottom cross frame, and the supporting feet are symmetrically distributed on the bottom surface of the bottom cross frame.

[0013] Furthermore, the slide rail A, the slide rail B and the slide rail C are arranged at equal distances on the side of the vertical frame.

[0014] Furthermore, the vertical frames are symmetrically distributed at both ends of the slide rail A, the slide rail B and the slide rail C.

[0015] Beneficial effects of the utility model:

[0016] 1. The utility model realizes automatic transportation and cleaning of the mobile phone camera fixing plate through the automatic transmission of the motor, gears and belts. The staff only needs to hang the fixing plate on the bracket, and the remaining cleaning and transportation process is fully automated, which reduces manual operation and improves work efficiency. The adjustability of the motor position allows the entire transmission system to be adjusted. With the belt layout and bracket path of different shapes, it can adapt to ultrasonic sinks and cleaning sinks in different positions, enhancing the adaptability of the equipment, so that the equipment can be effectively adjusted according to different working environments and needs. The double cleaning process of ultrasonic cleaning and subsequent rinsing ensures the thorough cleaning of the mobile phone camera fixing plate. Ultrasonic cleaning can effectively remove tiny particles and stains on the fixing plate, while the sink rinsing removes residual cleaning agent and loose dirt to ensure the cleaning quality of the product.

[0017] 2. The bottom horizontal frame of the utility model firmly supports the vertical frame, reducing the movement or tilt of the vertical frame due to gravity or load during use, and the setting of the support feet prevents the vertical frame from directly contacting the ground, thereby reducing the damage to the vertical frame caused by ground moisture or other corrosive factors, extending the service life, and the inclined frame provides additional support for the vertical frame, enhancing the overall strength of the vertical frame, effectively avoiding bending and collapse caused by external force or long-term use. The design of the slide rails A, B and C allows the motor to slide on their surfaces, so that not only the shape and path of the belt can be adjusted as needed, but also different operating requirements and working environments can be adapted. This provides a high degree of configurability and adaptability, allowing the equipment to be effectively used on a variety of production lines, and is highly practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is an exploded view of the ultrasonic cleaning line of the utility model;

[0019] Figure 2 It is a partial schematic diagram of the ultrasonic cleaning line of the utility model;

[0020] Figure 3 The ultrasonic cleaning line of the utility model Figure 2 Enlarged view of point A in the middle;

[0021] Figure 4 It is a schematic diagram of the supporting mechanism part of the ultrasonic cleaning line of the utility model.

[0022] The reference numerals are as follows:

[0023] 1. Support mechanism; 2. Transmission structure; 3. Hanging rack; 4. Ultrasonic water tank; 5. Cleaning water tank; 101. Vertical frame; 102. Bottom horizontal frame; 103. Oblique frame; 104. Support foot; 105. Slide rail A; 106. Slide rail B; 107. Slide rail C; 201. Motor; 202. Gear; 203. Belt; 204. Mounting block; 205. Connecting rod. DETAILED DESCRIPTION

[0024] In order to more clearly and completely illustrate the technical solution of the present invention, the present invention is further described below in conjunction with the accompanying drawings.

[0025] Please refer to Figure 1-Figure 4 The utility model proposes an ultrasonic cleaning line, including a supporting mechanism 1, on the surface of which a conveying structure 2 is installed. The conveying structure 2 is installed on the supporting mechanism 1 by welding or bolting to ensure stability and durability during the conveying process. A hanger 3 is installed on the surface of the conveying structure 2, and the hanger 3 can be connected to the conveying structure 2 by a sliding joint or a rotating hinge, which is convenient for adjustment or replacement. At the same time, the staff only needs to hang the mobile phone camera fixing plate on the hanger 3. An ultrasonic water tank 4 and a cleaning water tank 5 are provided at the bottom end of the supporting mechanism 1, and the bottom surfaces of the two are connected with a water outlet pipe, and the water outlet pipe is connected by a sealing joint and a thread to ensure the continuity of the water flow and no leakage.

[0026] The support mechanism 1 includes a slide rail A105, a slide rail B106 and a slide rail C107, and the transmission structure 2 includes a motor 201. The motor 201 is slidably connected to the surfaces of the slide rails A105, the slide rails B106 and the slide rails C107. There is sliding damping between the motor 201 and the slide rails, and smooth sliding is achieved through ball bearings or sliders to ensure the continuity and accuracy of the transmission. A gear 202 is installed at the output end of the motor 201, and a belt 203 is sleeved on the surface of the gear 202. A tooth groove is opened on the inner side of the belt 203, and the tooth groove is meshed with the gear 202. This meshing relationship ensures the efficiency of power transmission and reduces wear through precision gear design. A mounting block 204 is fixedly installed on the surface of the belt 203, and a connecting rod 205 is rotatably connected to the surface of the mounting block 204. The connecting rod 205 can be connected by a rotating shaft or a slip ring, allowing the connecting rod 205 to adjust its direction during the transmission process to adapt to different working paths. When the rack 3 moves into the ultrasonic water tank 4, the mobile phone camera fixing plate can be ultrasonically cleaned, and when the rack 3 moves into the cleaning water tank 5, it can be rinsed. The motor 201 drives the gear 202 to rotate, and then drives the belt 203 and the connecting rod 205 to synchronously drag the rack 3, so that the rack 3 moves along a predetermined path, thereby realizing automatic transportation and cleaning of the mobile phone camera fixing plate.

[0027] The support mechanism 1 also includes a vertical frame 101, a bottom cross frame 102 is fixedly installed at the bottom end of the vertical frame 101, and a support leg 104 is fixedly installed on the bottom surface of the bottom cross frame 102. The support leg 104 is symmetrically distributed on the bottom surface of the bottom cross frame 102, and its installation method can be bolted or welded to increase the stability and load-bearing capacity of the structure. The top surface of the bottom cross frame 102 is fixedly installed with an inclined frame 103, which enhances the structural stability of the vertical frame 101 and prevents the vertical frame 101 from bending and collapsing due to long-term use or external force. Slide rails A105, B106 and C107 are fixedly installed on the side of the vertical frame 101, and the slide rails A105, B106 and C107 are arranged at equal distances on the side of the vertical frame 101. The vertical frame 101 is symmetrically distributed at both ends of the slide rails A105, B106 and C107. The slide rail may adopt a linear bearing sliding or a ball screw sliding mode to reduce friction and improve the movement efficiency and accuracy of the motor 201.

[0028] In the present embodiment, the support mechanism 1 is provided to stably support the utility model, and when cleaning the mobile phone camera fixing plate, the staff only needs to hang the mobile phone camera fixing plate on the bracket 3, and then the motor 201 can drive the gear 202 to rotate, and the gear 202 can drive the belt 203 to move at this time, and the belt 203 starts to move at this time. During the movement of the belt 203, the mounting block 204 can be synchronously driven to move, and the mounting block 204 can then drive the connecting rod 205 to move, and the connecting rod 205 can drag the bracket 3 to move at this time. When the bracket 3 moves into the ultrasonic water tank 4, the mobile phone camera fixing plate can be ultrasonically cleaned, and when the bracket 3 moves into the cleaning water tank 5, the mobile phone camera can be cleaned. The head fixing plate is rinsed, and after the belt 203 drives the rack 3 to walk a circle, the mobile phone camera fixing plate can be completely cleaned, and the position of the motor 201 can be adjusted. When adjusting, it is only necessary to push the motor 201. At this time, the motor 201 can slide on the surface of the slide rail B106, so that the supporting position of the gear 202 can be adjusted, so that the belt 203 can form different shapes and the rack 3 can take different routes, so as to adapt to the different positions of the ultrasonic water tank 4 and the cleaning water tank 5, thereby improving the versatility. The utility model realizes the automatic transportation and cleaning of the mobile phone camera fixing plate through the automatic transmission of the motor 201, the gear 202 and the belt 203. The staff only needs to hang the fixing plate on the rack 3, and the remaining cleaning and The conveying process is fully automated, which reduces manual operations and improves work efficiency. The adjustability of the position of the motor 201 allows the entire transmission system to be adjusted. With the different shapes of the belt 203 layout and the rack 3 path, it can adapt to the ultrasonic water tank 4 and the cleaning water tank 5 in different positions, which enhances the adaptability of the equipment and enables the equipment to be effectively adjusted according to different working environments and needs. The double cleaning process of ultrasonic cleaning and subsequent rinsing ensures that the mobile phone camera fixing plate is thoroughly cleaned. Ultrasonic cleaning can effectively remove tiny particles and stains on the fixing plate, while the water tank rinse removes residual cleaning agents and loose dirt to ensure the cleaning quality of the product. The bottom horizontal frame 102 can stably support the vertical frame 101 , and the support legs 104 can prevent the vertical frame 101 from directly contacting the ground and being damaged. The inclined frame 103 can provide additional support for the vertical frame 101, thereby improving the strength of the vertical frame 101 and preventing the vertical frame 101 from bending and collapsing. The provided slide rails A105, B106 and C107 can be used to install the motor 201, and allow the motor 201 to slide on the surfaces of the slide rails A105, B106 and C107, so that the shape of the belt 203 can be adjusted. At the same time, the motor 201 and the slide rails A105, B106 and C107 have damping, which can be used to limit the position to prevent the motor 201 from moving around during use. The bottom cross frame 102 in the utility model firmly supports the vertical frame 101,The movement or tilting of the vertical frame 101 due to gravity or load during use is reduced, and the setting of the support feet 104 prevents the vertical frame 101 from directly contacting the ground, thereby reducing the damage to the vertical frame 101 caused by ground moisture or other corrosive factors, extending the service life, and the inclined frame 103 provides additional support for the vertical frame 101, enhancing the overall strength of the vertical frame 101, and effectively preventing bending and collapse caused by external forces or long-term use. The design of the slide rails A105, B106 and C107 allows the motor 201 to slide on their surfaces, so that not only the shape and path of the belt 203 can be adjusted as needed, but also different operating requirements and working environments can be adapted. This provides a high degree of configurability and adaptability, allowing the equipment to be effectively used on a variety of production lines.

[0029] Of course, the present utility model may have many other implementations. Based on the present implementation, other implementations obtained by ordinary technicians in this field without any creative work are all within the scope of protection of the present utility model.

Claims

1. An ultrasonic cleaning line, characterized in that: It includes a support mechanism, a conveying structure is installed on the surface of the support mechanism, a hanger is installed on the surface of the conveying structure, an ultrasonic water tank and a cleaning water tank are arranged at the bottom of the support mechanism, and the support mechanism includes a slide rail A, a slide rail B and a slide rail C; The transmission structure includes a motor, which is slidably connected to the surfaces of slide rails A, B and C. A gear is installed at the output end of the motor, a belt is sleeved on the surface of the gear, a mounting block is fixedly installed on the surface of the belt, and a connecting rod is rotatably connected to the surface of the mounting block.

2. The ultrasonic cleaning line according to claim 1, characterized in that: There is sliding damping between the motor and the slide rails A, B and C.

3. The ultrasonic cleaning line according to claim 1, characterized in that: The inner side of the belt is provided with tooth grooves, and the tooth grooves are meshed with the gears.

4. The ultrasonic cleaning line according to claim 1, characterized in that: The bottom surfaces of the cleaning water tank and the ultrasonic water tank are both connected with water outlet pipes, and the bottom surfaces of the cleaning water tank and the ultrasonic water tank are both fixedly installed with supporting feet.

5. The ultrasonic cleaning line according to claim 1, characterized in that: The support mechanism also includes a vertical frame, a bottom horizontal frame is fixedly installed on the bottom end of the vertical frame, an oblique frame is fixedly installed on the top surface of the bottom horizontal frame, and the slide rails A, B and C are fixedly installed on the side of the vertical frame.

6. The ultrasonic cleaning line according to claim 5, characterized in that: The bottom surface of the bottom cross frame is fixedly mounted with supporting feet, and the supporting feet are symmetrically distributed on the bottom surface of the bottom cross frame.

7. The ultrasonic cleaning line according to claim 5, characterized in that: The slide rails A, B and C are arranged at equal distances on the side of the vertical frame.

8. The ultrasonic cleaning line according to claim 5, characterized in that: The vertical frames are symmetrically distributed at both ends of the slide rail A, the slide rail B and the slide rail C.