Reducing die for bearing machining
By designing a diameter-reducing mold for bearing processing, using a cylinder and a servo motor to drive an arc-shaped support plate and a gear system for clamping and fixing, the simultaneous diameter-reducing processing of the outer and inner diameters of the bearings is achieved, solving the problem of existing molds. It facilitates simultaneous processing and improves processing efficiency.
Patent Information
- Application Number
- CN202420979560.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-05-08
AI Technical Summary
The existing full-diameter molds for bearing processing are not convenient to process the inner and outer diameters of the bearing at the same time, and different devices need to be replaced, which increases the operating process and reduces the processing efficiency.
A full-diameter mold is designed that includes a workbench, an arc bar, a servo motor, a cylinder and a disassembly mechanism. The cylinder drives the arc-shaped support plate to move for outer diameter clamping, and the servo motor drives the gear system to rotate for inner diameter fixation, thus achieving The outer and inner diameters of the bearings are processed simultaneously.
The mold can perform full-diameter work on the outer diameter and inner diameter of the bearing at the same time, without the need to replace the device, reducing the operating process, improving the processing efficiency of the bearing, and meeting the needs of users.
Smart Images

Figure CN222370014U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bearing processing, in particular to a diameter adjustment die used for bearing processing. Background Art
[0002] A bearing is a rotating component used to support a shaft. It can provide support and reduce friction between the shaft and the fixed component. A bearing is usually composed of an inner ring, an outer ring, rolling elements, a cage and a seal. During the production and processing of bearings, a straightening mold is required to facilitate the straightening of the bearings.
[0003] After searching, the Chinese patent announcement number: CN217095419U discloses a sizing mold for bearing processing, including a fixed frame, a first cylinder is fixedly provided on the top of the fixed frame, a fixed seat is fixedly provided at the end of the piston rod of the first cylinder, a motor is fixedly provided at the bottom of the fixed seat, a rotating shaft is fixedly provided at the output end of the motor, a rotating plate is fixedly provided at the lower end of the rotating shaft, an L-shaped fixing rod is adjustable on the rotating plate, a sizing head is fixedly provided at the horizontal end of the L-shaped fixing rod, and a clamping mechanism is provided at the bottom of the fixed frame. The utility model is easy to operate, can complete the sizing of bearing rings of different sizes, and improves the versatility of the sizing mold. However, the device is only convenient for processing the inner diameter of the bearing to be processed, and is not convenient for processing the outer diameter of the bearing to be processed. Therefore, different devices need to be replaced to perform sizing work on the inner and outer diameters of the bearing to be processed respectively, thereby increasing the operation process, reducing the processing efficiency of the bearing, and failing to meet the needs of users. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides a diameter adjustment die for bearing processing, aiming to improve the problem that the diameter adjustment die for bearing processing in the prior art is not convenient for processing the inner and outer diameters of the bearing at the same time.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a diameter adjustment mold for bearing processing, comprising a workbench and an arc-shaped bar, open grooves are provided on the left and right sides of the top of the workbench, and the left and right sides of the workbench are rotatably connected with first screw rods, and the adjacent ends of the two first screw rods respectively penetrate the corresponding open grooves, and the outer side of the first screw rod is threadedly connected with a first movable block, and the top of the left first movable block is fixedly connected with a U-shaped plate, and the top of the U-shaped plate is fixedly connected with a servo motor, and the output end of the servo motor penetrates the U-shaped plate and is fixedly connected with a driving gear, and the right end of the inner bottom of the U-shaped plate is rotatably connected with a disc, and the top of the disc is fixedly connected with a driven hollow gear, and the driven hollow gear is meshed with the driving gear. A plurality of connecting rods are equidistantly fixedly connected to the inner side of the driven hollow gear, and one end of the plurality of connecting rods The gear train is fixedly connected to the gear train by a plurality of first and second rotating shafts, and the gear train is connected to the gear train by a plurality of third rotating shafts, and the gear train is connected to the gear train through a plurality of first and second rotating shafts respectively.
[0006] As a further description of the above technical solution:
[0007] The disassembly mechanism includes a movable rod, which is slidably connected to the inside of the hollow rod. Holes are provided on the left and right sides of the movable rod. A spring is fixedly connected to one side of the inside of the hole. One end of the spring is fixedly connected to a limiting rod. Limiting holes are provided on the left and right sides of the hollow rod. One ends of the two limiting rods respectively pass through the corresponding limiting holes. The bottom end of the movable rod is fixedly connected to an L-shaped rod, and the left end of the L-shaped rod is fixedly connected to a calibrating head.
[0008] As a further description of the above technical solution:
[0009] An L-shaped plate is fixedly connected to the top rear side of the workbench, a hydraulic rod is fixedly connected to the inner top of the L-shaped plate, an output end of the hydraulic rod is fixedly connected to a hollow frame, a servo motor is fixedly connected to the inner top of the hollow frame, and the output end of the servo motor is fixedly connected to the top right side of the hollow plate.
[0010] As a further description of the above technical solution:
[0011] A controller is fixedly connected to the front right side of the top of the workbench, and the controller is electrically connected to the servo motor, the cylinder, the hydraulic rod and the servo motor respectively.
[0012] As a further description of the above technical solution:
[0013] A protective cover is arranged on the outer side of the controller, and one side of the protective cover is rotatably connected to the top of the workbench.
[0014] As a further description of the above technical solution:
[0015] The left side of the hollow plate is rotatably connected with a second screw rod, the right end of the second screw rod penetrates the hollow plate, and the second movable block is threadably connected to the outer side of the second screw rod.
[0016] As a further description of the above technical solution:
[0017] The two first movable blocks are respectively slidably connected to the inside of the corresponding opening grooves.
[0018] As a further description of the above technical solution:
[0019] The sizes of the two limit rods match the internal sizes of the corresponding holes respectively.
[0020] The utility model has the following beneficial effects:
[0021] 1. In the utility model, when it is necessary to perform calibrating work on the outer diameter of the bearing, the bearing to be processed is first placed on the placement plate, and then the cylinder can drive the surrounding arc-shaped support plates to move outward to limit and clamp the bearing. When it is necessary to perform calibrating work on the inner diameter of the bearing, the servo motor can drive the driving gear to rotate, and the driven hollow gear will rotate accordingly. At this time, the first rotating shaft and the third rotating shaft on the driven hollow gear will rotate accordingly, thereby driving the surrounding arc-shaped plates to merge in the middle to limit and fix the bearing, and then perform calibrating work on it. The outer diameter and inner diameter of the bearing can be calibrated without replacing different devices, thereby reducing the operation process, improving the processing efficiency of the bearing, and meeting the needs of users.
[0022] 2. In the utility model, by pressing the limit rods on both sides, the extrusion force on the spring will drive the limit rods to disengage from the limit holes and enter the holes. At this time, the caliber adjustment head can be removed. It is relatively simple to disassemble and replace the caliber adjustment head, thereby improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a stereoscopic diagram of a diameter adjustment die for bearing processing proposed by the utility model;
[0024] Figure 2 This is a structural cross-sectional view of a diameter adjustment die for bearing processing proposed by the utility model;
[0025] Figure 3 This is a structural disassembly diagram of a disassembly mechanism of a diameter adjustment die for bearing processing proposed by the utility model;
[0026] Figure 4 The utility model is a partial structural schematic diagram of a diameter adjustment die for bearing processing.
[0027] Legend:
[0028] 1. Workbench; 2. Disassembly mechanism; 201. Movable rod; 202. Hole; 203. Spring; 204. Limit rod; 205. Limit hole; 206. L-shaped rod; 207. Sizing head; 3. Opening groove; 4. First screw rod; 5. First movable block; 6. U-shaped plate; 7. Servo motor; 8. Driving gear; 9. Disc; 10. Driven hollow gear; 11. Connecting rod; 12. Limit ring; 13 , first rotating shaft; 14, curved plate; 15, second rotating shaft; 16, third rotating shaft; 17, curved bar; 18, placement plate; 19, fixed column; 20, cylinder; 21, curved support plate; 22, L-shaped plate; 23, hydraulic rod; 24, hollow frame; 25, servo motor; 26, hollow plate; 27, second screw rod; 28, second movable block; 29, hollow rod; 30, controller; 31, protective cover. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] Reference Figure 1 , Figure 2 and Figure 4, an embodiment of the utility model: a diameter adjustment mold for bearing processing, comprising a workbench 1 and an arc-shaped bar 17, open grooves 3 are provided on the left and right sides of the top of the workbench 1, and the left and right sides of the workbench 1 are rotatably connected with first screw rods 4, and the adjacent ends of the two first screw rods 4 respectively penetrate the corresponding open grooves 3, and the outer side of the first screw rods 4 is threadedly connected with a first movable block 5, and the top of the left first movable block 5 is fixedly connected with a U-shaped plate 6, and the top of the U-shaped plate 6 is fixedly connected with a servo motor 7, and the output end of the servo motor 7 penetrates the U-shaped plate 6 and is fixedly connected with a driving gear 8, and the inner bottom right end of the U-shaped plate 6 is rotatably connected with a disk 9, and the top of the disk 9 is fixedly connected with a driven hollow gear 10, and the driven hollow gear 10 is meshed with the driving gear 8. A plurality of connecting rods 11 are fixedly connected to the inner side of the driven hollow gear 10 at equal intervals, and one end of the plurality of connecting rods 11 is fixedly connected with the same limiting ring 12, and the top of the limiting ring 12 is equidistantly rotated around. A plurality of first rotating shafts 13 are rotatably connected, one end of each of the plurality of first rotating shafts 13 respectively passes through the limiting ring 12 and is fixedly connected with an arc plate 14, a second rotating shaft 15 is rotatably connected to one side of the top of the arc plate 14, a plurality of third rotating shafts 16 are rotatably connected to the top of the driven hollow gear 10 at equal intervals, and the plurality of third rotating shafts 16 are respectively connected to the corresponding second rotating shafts 15 through arc bars 17, a placement plate 18 is fixedly connected to the top of the first movable block 5 on the right side, a fixed column 19 is fixedly connected to the middle of the top of the placement plate 18, a plurality of cylinders 20 are fixedly connected to the outer sides of the fixed column 19 at equal intervals, and an arc support plate 21 is fixedly connected to the output end of the cylinder 20, a hollow plate 26 is provided on the upper side of the workbench 1, a second movable block 28 is slidably connected to the inside of the hollow plate 26, a hollow rod 29 is fixedly connected to the bottom of the second movable block 28, a disassembly mechanism 2 is provided at the bottom of the hollow rod 29, and the two first movable blocks 5 are slidably connected to the inside of the corresponding opening groove 3 respectively;
[0031] Specifically, when the outer diameter of the bearing needs to be calibrated, the bearing to be processed is first placed on the placement plate 18, and then the cylinder 20 can drive the surrounding arc-shaped support plates 21 to move outward to limit and clamp the bearing, ensuring the stability of the bearing during the calibrating process. Next, the hydraulic rod 23 will drive the hollow plate 26 to move downward until the calibrating head 207 contacts the bearing, and finally the servo motor 25 can drive the hollow plate 26 to rotate, thereby completing the calibrating work of the outer diameter of the bearing. When the inner diameter of the bearing needs to be calibrated, the servo motor 7 can drive the driving gear 8 to start rotating. Due to the meshing with the driving gear 8, the driven hollow gear 10 will also rotate. At this time, the first rotating shaft 13 and the third rotating shaft 16 on the driven hollow gear 10 will drive the surrounding arc-shaped plates 14 to merge in the middle to limit and fix the bearing. Under the premise of ensuring that the bearing is stable and fixed, repeat the above calibrating steps to easily complete the calibrating work of the inner diameter of the bearing. The biggest advantage of this new calibrating device is that it can handle bearings of different sizes without replacing different devices. This not only greatly reduces the complexity of the operating process, but also significantly improves the processing efficiency of the bearings.
[0032] Reference Figure 1 and Figure 3 The disassembly mechanism 2 includes a movable rod 201, which is slidably connected to the inside of the hollow rod 29. Holes 202 are provided on the left and right sides of the movable rod 201. A spring 203 is fixedly connected to one side of the inside of the hole 202. One end of the spring 203 is fixedly connected to a limiting rod 204. Limiting holes 205 are provided on the left and right sides of the hollow rod 29. One end of the two limiting rods 204 passes through the corresponding limiting holes 205 respectively. An L-shaped rod 206 is fixedly connected to the bottom end of the movable rod 201. A calibrating head 207 is fixedly connected to the left end of the L-shaped rod 206. The sizes of the two limiting rods 204 match the sizes of the corresponding internal sizes of the holes 202 respectively.
[0033] Specifically, when the calibrating head 207 is damaged after long-term use, it is only necessary to press the limiting rods 204 on both sides. This action will cause the spring 203 to be squeezed, thereby driving the limiting rod 204 to disengage from the limiting hole 205 and smoothly enter the hole 202. At this time, the entire calibrating head 207 is already in a detachable state. The operator only needs to continue to move the movable rod 201 downward to easily remove the calibrating head 207. This design not only simplifies the replacement process of the calibrating head 207, but also greatly improves the practicality of the device.
[0034] Reference Figure 1 and Figure 2The top rear side of the workbench 1 is fixedly connected with an L-shaped plate 22, the inner top of the L-shaped plate 22 is fixedly connected with a hydraulic rod 23, the output end of the hydraulic rod 23 is fixedly connected with a hollow frame 24, the inner top of the hollow frame 24 is fixedly connected with a servo motor 25, the output end of the servo motor 25 is fixedly connected with the top right side of the hollow plate 26, the left side of the hollow plate 26 is rotatably connected with a second screw rod 27, the right end of the second screw rod 27 penetrates the hollow plate 26, and the second movable block 28 is threadedly connected with the outer side of the second screw rod 27;
[0035] Specifically, the hollow plate 26 can be driven downward by the hydraulic rod 23, and the second movable block 28 can be driven left and right by rotating the second screw rod 27, so that the position of the calibrating head 207 can be easily adjusted, and bearings of different sizes can be processed.
[0036] Reference Figure 1 A controller 30 is fixedly connected to the front right side of the top of the workbench 1. The controller 30 is electrically connected to the servo motor 7, the cylinder 20, the hydraulic rod 23 and the servo motor 25 respectively. A protective cover 31 is arranged on the outside of the controller 30. One side of the protective cover 31 is rotatably connected to the top of the workbench 1.
[0037] Specifically, the controller 30 can control the operation of the servo motor 7, the cylinder 20, the hydraulic rod 23 and the servo motor 25, and the protective cover 31 can protect the controller 30 from being damaged by external factors.
[0038] Working principle: When it is necessary to perform sizing work on the outer diameter of the bearing, first rotate the first screw rod 4 on the left to drive the U-shaped plate 6 to move to the right until the placement disk 18 is completely exposed, and then rotate the first screw rod 4 on the right to move the placement disk 18 to the middle position of the top of the workbench 1. At this time, place the bearing to be processed on the placement disk 18, and then use the cylinder 20 to drive the surrounding arc-shaped support plates 21 to move outward to limit the bearing. Then, the hydraulic rod 23 can drive the hollow plate 26 to move downward until the sizing head 207 contacts the bearing, and the second screw rod 27 can be rotated to adjust the position of the sizing head 207, so that it can adapt to bearings of different sizes. At this time, the servo motor 25 drives the hollow plate 26 to rotate to perform sizing work. When it is necessary to perform sizing work on the inner diameter of the bearing, first rotate the first screw rod 4 on the left to move the driven hollow gear 10 on the U-shaped plate 6 to the middle position of the top of the workbench 1. , then the servo motor 7 can drive the driving gear 8 to rotate, and the driven hollow gear 10 will rotate accordingly due to the meshing with the driving gear 8. At this time, the first rotating shaft 13 and the third rotating shaft 16 on the driven hollow gear 10 will rotate accordingly, so as to drive the arc plates 14 around to merge to the middle to limit and fix the bearing, and then repeat the above-mentioned diameter adjustment work. The outer diameter and inner diameter of the bearing can be diameter adjusted without replacing different devices, thereby reducing the operation process and improving the processing efficiency of the bearing, which can meet the needs of users. When the diameter adjustment head 207 is damaged after long-term use, the limit rods 204 on both sides are pressed at this time, and the extrusion force of the spring 203 will drive the limit rod 204 to disengage from the limit hole 205 and enter the hole 202. At this time, the movable rod 201 can be moved downward to remove the diameter adjustment head 207. It is relatively simple to disassemble and replace the diameter adjustment head 207, thereby improving the practicality of the device.
[0039] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A diameter adjustment die for bearing processing, comprising a workbench (1) and an arc strip (17), characterized in that: The top left and right sides of the workbench (1) are both provided with open grooves (3), the left and right sides of the workbench (1) are both rotatably connected with first screw rods (4), the adjacent ends of the two first screw rods (4) respectively penetrate the corresponding open grooves (3), the outer sides of the first screw rods (4) are threadedly connected with first movable blocks (5), the top of the left first movable block (5) is fixedly connected with a U-shaped plate (6), the top of the U-shaped plate (6) is fixedly connected with a servo motor (7), the output end of the servo motor (7) penetrates the U-shaped plate (6) and A driving gear (8) is fixedly connected, a disk (9) is rotatably connected to the right end of the inner bottom of the U-shaped plate (6), a driven hollow gear (10) is fixedly connected to the top of the disk (9), the driven hollow gear (10) is meshed with the driving gear (8), a plurality of connecting rods (11) are fixedly connected to the inner side of the driven hollow gear (10) at equal distances, one end of the plurality of connecting rods (11) is fixedly connected to the same limiting ring (12), and a plurality of first rotating shafts are rotatably connected to the top of the limiting ring (12) at equal distances. Axle (13), one end of each of the first rotating shafts (13) passes through the limiting ring (12) and is fixedly connected to an arc plate (14), one side of the top of the arc plate (14) is rotatably connected to a second rotating shaft (15), a plurality of third rotating shafts (16) are equidistantly rotatably connected to the top of the driven hollow gear (10), and the plurality of third rotating shafts (16) are respectively connected to the corresponding second rotating shafts (15) through the arc strip (17), a placement plate (18) is fixedly connected to the top of the first movable block (5) on the right side, and the A fixing column (19) is fixedly connected to the middle of the top of the placement plate (18); a plurality of cylinders (20) are fixedly connected to the outer sides of the fixing column (19) at equal intervals; an arc-shaped support plate (21) is fixedly connected to the output end of the cylinder (20); a hollow plate (26) is arranged on the upper side of the workbench (1); a second movable block (28) is slidably connected to the inside of the hollow plate (26); a hollow rod (29) is fixedly connected to the bottom of the second movable block (28); and a disassembly mechanism (2) is arranged at the bottom of the hollow rod (29).
2. A diameter adjustment die for bearing processing according to claim 1, characterized in that: The disassembly mechanism (2) comprises a movable rod (201), wherein the movable rod (201) is slidably connected to the inside of a hollow rod (29), holes (202) are provided on the left and right sides of the movable rod (201), a spring (203) is fixedly connected to one side of the inside of the hole (202), one end of the spring (203) is fixedly connected to a limiting rod (204), limiting holes (205) are provided on the left and right sides of the hollow rod (29), one end of the two limiting rods (204) respectively penetrates the corresponding limiting holes (205), the bottom end of the movable rod (201) is fixedly connected to an L-shaped rod (206), and the left end of the L-shaped rod (206) is fixedly connected to a calibrating head (207).
3. The diameter adjustment die for bearing processing according to claim 1, characterized in that: An L-shaped plate (22) is fixedly connected to the top rear side of the workbench (1), a hydraulic rod (23) is fixedly connected to the inner top of the L-shaped plate (22), an output end of the hydraulic rod (23) is fixedly connected to a hollow frame (24), a servo motor (25) is fixedly connected to the inner top of the hollow frame (24), and an output end of the servo motor (25) is fixedly connected to the top right side of the hollow plate (26).
4. The diameter adjustment die for bearing processing according to claim 1, characterized in that: A controller (30) is fixedly connected to the front right side of the top of the workbench (1), and the controller (30) is electrically connected to the servo motor (7), the cylinder (20), the hydraulic rod (23) and the servo motor (25) respectively.
5. A diameter adjustment die for bearing processing according to claim 4, characterized in that: A protective cover (31) is arranged on the outside of the controller (30), and one side of the protective cover (31) is rotatably connected to the top of the workbench (1).
6. The diameter adjustment die for bearing processing according to claim 1, characterized in that: The left side of the hollow plate (26) is rotatably connected to a second screw rod (27), the right end of the second screw rod (27) penetrates the hollow plate (26), and the second movable block (28) is threadedly connected to the outer side of the second screw rod (27).
7. The diameter adjustment die for bearing processing according to claim 1, characterized in that: The two first movable blocks (5) are respectively slidably connected to the inside of the corresponding opening grooves (3).
8. The diameter adjustment die for bearing processing according to claim 2, characterized in that: The sizes of the two limiting rods (204) respectively match the internal sizes of the corresponding holes (202).
Citation Information
Patent Citations
Reducing die for bearing machining
CN217095419U