Novel sand suction pipe
By designing a new type of sand suction pipe that uses compressed air to form a vacuum, the problem of low sand cleaning efficiency in the foundry industry has been solved, rapid and effective sand cleaning has been achieved, and the quality of castings has been improved.
Patent Information
- Application Number
- CN202421209312.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-05-30
AI Technical Summary
Sand is prone to falling sand in the cavity in the casting industry, and the existing cleaning methods are inefficient and easily lead to the scrapping of castings.
A new type of sand suction pipe is designed, including a support frame, a cylinder, a movable connecting plate, a vertical sand suction pipe, an over-connection pipe and a lower sand suction pipe. It uses compressed air to create a vacuum to achieve rapid cleaning of fallen sand.
It improves the efficiency of shakeout cleaning, ensures the quality of castings, and reduces the trouble of manual cleaning and the risk of misoperation.
Smart Images

Figure CN222370316U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of casting, in particular to a novel sand suction pipe. Background Art
[0002] The foundry industry is an important field in the manufacturing industry. Casting is the process of injecting molten metal or other materials into a mold to solidify it into a shape, thereby manufacturing various parts, components and products. These products can be used in multiple fields such as automobiles, aerospace, construction, and mechanical equipment.
[0003] In the foundry industry, sand falling and sand dropping are likely to occur in the mold cavity during molding and core setting due to unreasonable mold design, poor quality of sand cores or sand mold materials, and improper pouring process. In particular, manual cleaning of sand falling in the mold cavity of some large and medium-sized castings is very troublesome.
[0004] The existing method is to use a plastic hose to blow out the sand, but this method has a low cleaning efficiency and often blows the sand to a place that is not easy to find, causing sand to fall out of the casting and resulting in the scrapping of the casting. Therefore, a new type of sand suction tube is proposed to solve the above problem. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a novel sand suction pipe, aiming to improve the problem of low sand cleaning efficiency in the prior art.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A novel sand suction pipe comprises a support frame, a cylinder is fixedly connected to the top side of the support frame, the telescopic end of the cylinder passes through the top side of the support frame, the telescopic end of the cylinder is fixedly connected to a movable connecting plate, an adjusting component is arranged on the bottom side of the movable connecting plate, a vertical sand suction pipe is arranged on the front side of the movable connecting plate, an air inlet joint is fixedly connected to the top of the vertical sand suction pipe, a rotating shaft is rotatably connected to the bottom end of the vertical sand suction pipe, a transition connecting pipe is fixedly connected inside the rotating shaft, a lower sand suction pipe is fixedly connected to the bottom end of the transition connecting pipe, a molding cavity is arranged at the bottom of the front side of the support frame, and the bottom end of the lower sand suction pipe is arranged inside the molding cavity;
[0008] As a further description of the above technical solution:
[0009] The adjusting assembly comprises a support rod, the support rod is fixedly connected to the bottom of the movable connecting plate, a moving block is slidably connected to the outer periphery of the support rod, and the moving block is fixedly connected to the outer periphery of the vertical sand suction pipe;
[0010] As a further description of the above technical solution:
[0011] The outer periphery of the vertical sand suction pipe is fixedly connected to two dredging pipes, the interior of the movable connecting plate is fixedly connected to two air outlet pipes, and one end of the dredging pipe is fixedly connected to the bottom end of the air outlet pipe;
[0012] As a further description of the above technical solution:
[0013] Two guide rods are slidably connected inside the support frame, and the bottom ends of the guide rods are fixedly connected to the top side of the movable connecting plate;
[0014] As a further description of the above technical solution:
[0015] Two reinforcing rods are fixedly connected inside the support frame;
[0016] As a further description of the above technical solution:
[0017] A regulating valve is arranged on the outer periphery of the air inlet joint;
[0018] As a further description of the above technical solution:
[0019] Two connecting shafts are fixedly connected inside the rotating shaft, and the connecting shafts are rotatably connected inside the vertical sand suction pipe;
[0020] As a further description of the above technical solution:
[0021] The vertical sand suction pipe, the transition connection pipe and the lower sand suction pipe are all chrome-plated pipes.
[0022] The utility model has the following beneficial effects:
[0023] 1. In the utility model, the air inlet joint can be connected with the air compressor. The air compressor blows compressed air into the air inlet joint, and then the compressed air is adjusted by the regulating valve to flow into the vertical sand suction pipe and respectively flows to the two air outlet pipes through the two connecting pipes. The compressed air is discharged from the two air outlet pipes to form a vacuum inside the vertical sand suction pipe. The fallen sand inside the molding cavity will move along the lower sand suction pipe and the transition connecting pipe to the inside of the vertical sand suction pipe and follow the compressed air flow to be discharged through the two air outlet pipes, thereby realizing the rapid cleaning of the fallen sand.
[0024] 2. In the utility model, the telescopic end of the cylinder is extended and retracted to drive the movable connecting plate to move, so that the height of the vertical sand suction pipe, the filter connecting pipe and the lower sand suction pipe can be adjusted. The movable block slides outside the support rod to adjust the position of the vertical sand suction pipe, the filter connecting pipe and the lower sand suction pipe. By adjusting the height and position of the vertical sand suction pipe, the filter connecting pipe and the lower sand suction pipe, the application range of the sand suction pipe is expanded, so that the sand suction pipe can adapt to different usage requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1A three-dimensional schematic diagram of a new type of sand suction pipe proposed by the utility model;
[0026] Figure 2 This is a structural schematic diagram of a movable connecting plate of a new type of sand suction pipe proposed by the utility model;
[0027] Figure 3 for Figure 2 Enlarged view of point A in .
[0028] Legend:
[0029] 1. Guide rod; 2. Active connecting plate; 3. Support rod; 4. Molding cavity; 5. Lower sand suction pipe; 6. Transition connecting pipe; 7. Reinforcement rod; 8. Support frame; 9. Cylinder; 10. Clearing pipe; 11. Exhaust pipe; 12. Regulating valve; 13. Vertical sand suction pipe; 14. Rotating shaft; 15. Moving block; 16. Inlet joint; 17. Connecting shaft. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] Reference Figure 1-Figure 3, an embodiment provided by the utility model: a new type of sand suction pipe, including a support frame 8, the support frame 8 is used to install and fix other structures, two reinforcing rods 7 are fixedly connected inside the support frame 8, and the installation of the reinforcing rods 7 can enhance the stability of the support frame 8, a cylinder 9 is fixedly connected to the top side of the support frame 8, the telescopic end of the cylinder 9 passes through the top side of the support frame 8, and the telescopic end of the cylinder 9 is fixedly connected to a movable connecting plate 2, and the cylinder 9 is used to drive the movable connecting plate 2 to move, and two guide rods 1 are slidably connected inside the support frame 8, and the bottom end of the guide rod 1 is fixedly connected to the movable connecting plate 2 top side, the movable connecting plate 2 can stably move along the two guide rods 1, a vertical sand suction pipe 13 is arranged on the front side of the movable connecting plate 2, the top of the vertical sand suction pipe 13 is fixedly connected with an air inlet joint 16, the air inlet joint 16 can be connected to the air compressor and allow compressed air to enter the vertical sand suction pipe 13, a regulating valve 12 is arranged on the periphery of the air inlet joint 16, the regulating valve 12 can adjust the air flow, the periphery of the vertical sand suction pipe 13 is fixedly connected with two dredging pipes 10, the dredging pipes 10 are used to connect the vertical sand suction pipe 13 with the air outlet pipe 11, the movable connecting plate 2 is fixedly connected to the inner There are two air outlet pipes 11, one end of the dredging pipe 10 is fixedly connected to the bottom of the air outlet pipe 11, and the air flow can be discharged through the air outlet pipe 11. The bottom end of the vertical sand suction pipe 13 is rotatably connected to a rotating shaft 14, and the rotating shaft 14 can connect the vertical sand suction pipe 13 and the transition connecting pipe 6 to each other and can adjust the angle of the transition connecting pipe 6. Two connecting shafts 17 are fixedly connected inside the rotating shaft 14, and the connecting shaft 17 is rotatably connected inside the vertical sand suction pipe 13. The connecting shaft 17 is used to support the rotation of the rotating shaft 14. The rotating shaft 14 is fixedly connected to the transition connecting pipe 6. The installation of the transition connecting pipe 6 can The length of the sand suction pipe is adjusted, the bottom end of the transition connecting pipe 6 is fixedly connected with the lower sand suction pipe 5, a molding cavity 4 is arranged at the bottom of the front side of the supporting frame 8, the bottom end of the lower sand suction pipe 5 is arranged inside the molding cavity 4, the vertical sand suction pipe 13, the transition connecting pipe 6 and the lower sand suction pipe 5 are all chrome-plated pipes, the vertical sand suction pipe 13, the transition connecting pipe 6 and the lower sand suction pipe 5 are used to absorb the fallen sand inside the molding cavity 4, the vertical sand suction pipe 13, the transition connecting pipe 6 and the lower sand suction pipe 5 are all chrome-plated pipes, which can ensure the smoothness and smoothness of the pipeline ventilation, and play a role in preventing the pipeline from being clogged by dust agglomeration and affecting the ventilation volume.
[0032] Reference Figure 1-Figure 3 An adjustment component is provided on the bottom side of the movable connecting plate 2, and the adjustment component includes a support rod 3, which is used to support the movement of the moving block 15. The support rod 3 is fixedly connected to the bottom of the movable connecting plate 2, and the moving block 15 is slidably connected to the outer periphery of the support rod 3. The moving block 15 is fixedly connected to the outer periphery of the vertical sand suction pipe 13, and the moving block 15 can adjust the position of the vertical sand suction pipe 13 by moving.
[0033] Working principle: Before using the sand suction pipe, install the transition connecting pipe 6 between the lower sand suction pipe 5 and the rotating shaft 14 so that the length of the sand suction pipe meets the use requirements. Start the cylinder 9, the telescopic end of the cylinder 9 is extended and retracted and drives the movable connecting plate 2 to move, thereby adjusting the height of the vertical sand suction pipe 13. Push the moving block 15 to move to adjust the position of the vertical sand suction pipe 13. When the height and position of the sand suction pipe are adjusted, the bottom end of the lower sand suction pipe 5 can be inserted into the molding cavity 4. The air compressor is connected to the air inlet joint 16, and then the air compressor is started to allow the compressed air to enter the vertical sand suction pipe 13 through the air inlet joint 16 and move to the two air outlet pipes 11 through the two dredging pipes 10 and finally be discharged through the two air outlet pipes 11. The airflow entering the vertical sand suction pipe 13 can be adjusted by the regulating valve 12. The flow of compressed air forms a vacuum inside the vertical sand suction pipe 13, and the fallen sand inside the molding cavity 4 can enter the vertical sand suction pipe 13 along the lower sand suction pipe 5 and the transition connecting pipe 6 and be discharged through the two air outlet pipes 11 with the flow of compressed air.
[0034] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A novel sand suction pipe, comprising a support frame (8), characterized in that: The top side of the support frame (8) is fixedly connected to a cylinder (9), the telescopic end of the cylinder (9) passes through the top side of the support frame (8), the telescopic end of the cylinder (9) is fixedly connected to a movable connecting plate (2), the bottom side of the movable connecting plate (2) is provided with an adjustment component, the front side of the movable connecting plate (2) is provided with a vertical sand suction pipe (13), the top end of the vertical sand suction pipe (13) is fixedly connected to an air intake joint (16), the bottom end of the vertical sand suction pipe (13) is rotatably connected to a rotating shaft (14), the interior of the rotating shaft (14) is fixedly connected to a transition connecting pipe (6), the bottom end of the transition connecting pipe (6) is fixedly connected to a lower sand suction pipe (5), a molding cavity (4) is provided at the bottom of the front side of the support frame (8), and the bottom end of the lower sand suction pipe (5) is arranged inside the molding cavity (4).
2. A new type of sand suction pipe according to claim 1, characterized in that: The adjustment assembly comprises a support rod (3), wherein the support rod (3) is fixedly connected to the bottom of the movable connecting plate (2), and a moving block (15) is slidably connected to the outer periphery of the support rod (3), and the moving block (15) is fixedly connected to the outer periphery of the vertical sand suction pipe (13).
3. A new type of sand suction pipe according to claim 1, characterized in that: Two dredging pipes (10) are fixedly connected to the outer periphery of the vertical sand suction pipe (13), two air outlet pipes (11) are fixedly connected to the inside of the movable connecting plate (2), and one end of the dredging pipe (10) is fixedly connected to the bottom end of the air outlet pipe (11).
4. The novel sand suction pipe according to claim 1 is characterized in that: Two guide rods (1) are slidably connected inside the support frame (8), and the bottom ends of the guide rods (1) are fixedly connected to the top side of the movable connecting plate (2).
5. The novel sand suction pipe according to claim 1 is characterized in that: Two reinforcing rods (7) are fixedly connected inside the support frame (8).
6. The novel sand suction pipe according to claim 1 is characterized in that: A regulating valve (12) is arranged on the outer periphery of the air inlet joint (16).
7. The novel sand suction pipe according to claim 1 is characterized in that: Two connecting shafts (17) are fixedly connected inside the rotating shaft (14), and the connecting shafts (17) are rotatably connected inside the vertical sand suction pipe (13).
8. The novel sand suction pipe according to claim 1 is characterized in that: The vertical sand suction pipe (13), the transition connection pipe (6) and the lower sand suction pipe (5) are all chrome-plated pipes.