Perforating device
By designing a punching device that includes a coaxial adjustment piece and a punching component, the problem of low operating efficiency of through-hole operations in rectangular plates in the prior art is solved, and a more efficient and precise punching effect is achieved.
Patent Information
- Application Number
- CN202420962121.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-05-06
AI Technical Summary
In the prior art, the through-hole operation of the rectangular plate requires a secondary single-hole drilling method, which causes the operator to wait for the sheet to rotate and then punch the hole again, which takes a lot of time and has low working efficiency.
A punching device is designed, including a base, a workbench and a punching component. The punching assembly consists of two sets of drill bits and driving parts. The drill bits on both sides are set on the same axis through coaxial adjustment parts, so that the drill bits on both sides can work in sequence to avoid interference and improve efficiency.
Through this device, the drilling operation time is greatly reduced, the work efficiency is improved, the concentricity and accuracy of the holes are improved, and the product quality and qualification rate are also improved.
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Figure CN222370420U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of sheet metal punching technology, and in particular to a punching device. Background Art
[0002] Rectangular plates are a common geometric shape that is used in many fields. For example, in building materials, rectangular plates can be used for decoration and support of ceilings, walls or other structures. Depending on the requirements, some rectangular plates are provided with through holes running through the length direction.
[0003] In the related art, the through-hole operation of a rectangular plate usually adopts a secondary single-hole punching method, in which the plate is fixed on a workbench and drilled with a drill bit. After the drilling is completed, the plate is rotated 180° and the second hole is punched, and the punching operation is completed by two punching operations.
[0004] The prior art has the following problems: when the above-mentioned punching method is used, the operator needs to wait for the sheet to rotate before punching a second time, which takes a lot of time and has low work efficiency, and there is still room for improvement. Utility Model Content
[0005] In order to improve the situation where a secondary single-hole punching method is used when some plates need to be provided with through holes penetrating along the length direction, and the operator needs to wait for the secondary punching, which consumes a lot of time and has low work efficiency, the present application provides a punching device.
[0006] The punching device provided in this application adopts the following technical solution:
[0007] A punching device, comprising:
[0008] Base;
[0009] A workbench, fixedly connected to the base, wherein the workbench is provided with a placement station for placing the sheet material; and
[0010] A punching assembly is fixedly connected to the base and disposed on two opposite sides of the workbench, and the punching assembly includes:
[0011] A drill bit is slidably connected to the base, and the drill bits on the two sets of punching assemblies are arranged on the same axis; and
[0012] A driving member is fixedly connected to the base, and the driving member is electrically connected to the drill bit to control the rotation of the drill bit.
[0013] By adopting the above technical solution, when the device is started, the drill bits on both sides work in sequence. When the drill bit on one side works, the drill bit on the other side works at the same time. After the drill bit on one side completes drilling, the drill bit on the other side penetrates the remaining part between the two holes, avoiding interference between the two drill bits, greatly reducing the time of the drilling operation, improving the work efficiency of the drilling operation, and enhancing the efficiency of the device.
[0014] Optionally, the punching assembly further includes a coaxial adjustment member for controlling the movement of the drill bit, and the coaxial adjustment member includes:
[0015] A first adjusting block, fixedly connected to the base;
[0016] A second adjusting block is slidably connected to a side of the first adjusting block away from the base, and the second adjusting block slides along the width direction of the sheet material on the placement station;
[0017] a third adjusting block, slidably connected to one side of the second adjusting block in a vertical direction; and
[0018] The connecting block is slidably connected to one side of the third adjusting block along the length direction of the sheet material on the placing station, and the drill bit is fixedly connected to one side of the connecting block close to the workbench.
[0019] By adopting the above technical solution, before the operator performs the operation, the coaxial adjustment part is controlled to set the drill bits on both sides on the same axis, thereby improving the coaxiality between the two drill bits and reducing the concentricity of the opened hole, thereby improving the accuracy of the opened hole, enhancing product quality, and improving the qualified rate.
[0020] Optionally, a first cylinder is fixedly connected to the workbench, a clamping block is provided on the workbench, the clamping block is fixedly connected to a piston rod of the first cylinder, and the piston rod of the first cylinder moves in a vertical direction.
[0021] By adopting the above technical solution, when the sheet is placed on the workbench, the first cylinder pushes the clamping block to fix the sheet, reducing the probability of the sheet being displaced by the impact force of the drill bit, improving the stability of the device, and improving the product qualification rate.
[0022] Optionally, a plurality of limit columns are fixedly connected to the workbench, and abutment surfaces for the sheet materials on the placement station to abut are provided on the plurality of limit columns.
[0023] By adopting the above technical solution, when the operator places the sheet, the limit column positions the sheet, reducing the probability of the through hole position being offset due to incorrect sheet placement, further limiting the movement of the sheet, and at the same time reducing the damage to the drill bit caused by irregular placement of the sheet, thereby reducing the failure rate of the device.
[0024] Optionally, a second cylinder is fixedly connected to the workbench, and a clamping block is slidably connected to the workbench to press the sheet on the placement station against the abutment surface. The clamping block is fixedly connected to the piston rod of the second cylinder, and the piston rod of the second cylinder moves toward or away from the placement station.
[0025] By adopting the above technical solution, when the second cylinder pushes the clamping block, the clamping block presses the sheet material against the clamping surface, and cooperates with the limiting column to further fix the sheet material, thereby reducing the difficulty of placement and positioning for the operator, improving the operator's work efficiency, and enhancing stability during punching operations.
[0026] Optionally, a limiting groove is provided on the workbench, and the second cylinder and the abutting block are integrally embedded in the limiting groove, and a side of the abutting block close to the limiting column abuts against a side wall of the limiting groove.
[0027] By adopting the above technical solution, when the second cylinder pushes the clamping block, the limit groove limits the movement of the clamping block, reducing the risk of excessive pushing of the second cylinder, causing the sheet material to be compressed and causing damage to the limit column, reducing the failure rate of the device, and increasing the service life of the limit column.
[0028] Optionally, the first adjusting block, the second adjusting block and the third adjusting block are provided with straight sliding modules for respectively allowing the second adjusting block, the third adjusting block and the connecting block to slide.
[0029] By adopting the above technical solution, when the operator adjusts the coaxial adjustment part, the one-way sliding module reduces the difficulty of the operator's debugging and improves the operator's work efficiency. At the same time, it is convenient for the operator to maintain and replace, and improves stability.
[0030] Optionally, a support column is fixedly connected to the side of the workbench away from the base, and the number of the support columns is two. A connecting plate is provided on the side of the two support columns away from the base, and the first cylinder is fixedly connected to the side of the connecting plate away from the workbench, and the piston rod of the first cylinder is passed through the connecting plate.
[0031] By adopting the above technical solution, when a support column is set on the workbench and the connecting plate is fixedly connected to the support column, a support frame is formed to provide an upward supporting force to the first cylinder, thereby improving the bearing capacity of the connecting plate, reducing the probability of the first cylinder falling due to the gravity of the clamping block, improving the stability of the first cylinder, and reducing the failure rate.
[0032] Optionally, a guide rod is fixedly connected to the connecting plate and is sequentially inserted into the connecting plate and the clamping block.
[0033] By adopting the above technical solution, when the first cylinder is started, the clamping block moves along the guide rod in the vertical direction and toward the side close to the placement station, reducing the situation where the clamping block is unevenly stressed during movement and is offset, thereby failing to complete the action of clamping the sheet material, thereby improving the stability of clamping and enhancing the precision and effectiveness of clamping.
[0034] Optionally, the base is provided with an inclined surface for guiding waste chips to slide down.
[0035] By adopting the above technical solution, when the device is running, waste chips formed by drill punching splash through the opening, and most of the waste chips slide down the inclined surface, which is convenient for the operator to perform subsequent cleaning operations, reduces the impact of waste chip accumulation on the clogging of device components, increases the service life of components, avoids frequent cleaning and maintenance by operators, and thus improves the work efficiency of operators.
[0036] In summary, the present application includes at least one of the following beneficial technical effects:
[0037] 1. The side drill bits work in sequence. When one side drill bit is working, the other side drill bit is working at the same time. After one side drill bit completes drilling, the other side drill bit will penetrate the remaining part between the two holes, thus avoiding interference between the two drill bits, greatly reducing the drilling operation time, improving the working efficiency of the drilling operation, and enhancing the efficiency of the device;
[0038] 2. The coaxial adjustment piece improves the coaxiality between the two drill bits, which reduces the concentricity of the opened hole, thereby improving the accuracy of the opened hole, enhancing product quality and improving the qualified rate;
[0039] 3. The limit column positions the sheet material, further restricting the movement of the sheet material, while reducing the damage to the drill bit caused by irregular placement of the sheet material and reducing the failure rate of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0040] Figure 1 It is a structural schematic diagram of a punching device in an embodiment of the present application.
[0041] Figure 2 It is a structural schematic diagram of a punching device from another angle in an embodiment of the present application.
[0042] Figure 3 yes Figure 2 A magnified schematic diagram of center A.
[0043] Figure 4 It is an exploded schematic diagram of the coaxial adjusting member in the embodiment of the present application.
[0044] Explanation of the accompanying drawings: 1. base; 11. opening; 12. inclined surface; 2. workbench; 21. placement station; 22. limiting groove; 3. positioning assembly; 31. limiting column; 311. abutment surface; 32. support frame; 321. support column; 322. connecting plate; 33. first cylinder; 34. clamping block; 35. guide rod; 36. second cylinder; 37. tightening block; 4. punching assembly; 41. drill bit; 42. driving member; 43. coaxial adjusting member; 431. first adjusting block; 432. second adjusting block; 433. third adjusting block; 434. connecting block; 435. straight sliding module. DETAILED DESCRIPTION
[0045] The following is combined with Figure 1-4 This application is described in further detail.
[0046] The present application embodiment discloses a punching device. Figure 1 A punching device includes a base 1, a workbench 2, a positioning assembly 3 and a punching assembly 4. The workbench 2 is fixedly connected to the base 1, and has a placement station 21 on the workbench 2 for placing a sheet. The positioning assembly 3 is fixedly connected to a side of the workbench 2 away from the base 1 to position and fix the sheet on the placement station 21. The punching assembly 4 is fixedly connected to the base 1 and is located on two opposite sides of the workbench 2 to punch the sheet on the placement station 21.
[0047] Reference Figure 1 and Figure 2 The base 1 has an opening 11 for setting up the workbench 2. The base 1 also has an inclined surface 12 connected to the opening 11 for the waste chips of the punching operation to slide off.
[0048] Reference Figure 2 and Figure 3 The positioning assembly 3 includes a limiting column 31, a support frame 32, a first cylinder 33 and a clamping block 34. The limiting column 31 is fixedly connected to the side of the workbench 2 away from the base 1 to preliminarily position the sheet material placed on the workstation 21. In the embodiment of the present application, the number of the limiting columns 31 is several, and the limiting columns 31 have abutting surfaces 311 for the sheet material to abut.
[0049] Reference Figure 2 and Figure 3 The support frame 32 includes a support column 321 and a connecting plate 322 to support the first cylinder 33. The support column 321 is fixedly connected to the side of the workbench 2 away from the base 1 for the connection plate 322 to be installed. In the embodiment of the present application, the number of the support columns 321 is two and they are arranged along the oblique direction of the workbench 2 to avoid interfering with the sheet material placed on the workstation 21. The connecting plate 322 is fixedly connected to the side of the support column 321 away from the workbench 2 for the first cylinder 33 to be installed.
[0050] Reference Figure 2 and Figure 3 The first cylinder 33 is fixedly connected to the side of the connecting plate 322 away from the workbench 2, and the piston rod of the first cylinder 33 is inserted into the connecting plate 322 and slides in the vertical direction to drive the clamping block 34 to move. The clamping block 34 is fixedly connected to the piston rod of the first cylinder 33 and moves in a direction close to or away from the placement station 21 to cooperate with the workbench 2 to clamp and fasten the sheet.
[0051] Reference Figure 2 and Figure 3 The positioning assembly 3 also includes a guide rod 35, a second cylinder 36 and a clamping block 37. The guide rod 35 is fixedly connected to the connecting plate 322 and is sequentially inserted into the connecting plate 322 and the clamping block 34 to guide the moving direction of the clamping block 34. The side of the workbench 2 away from the base 1 has a limiting groove 22 opened to the side away from the base 1, and the second cylinder 36 is integrally embedded in the limiting groove 22. The clamping block 37 is fixedly connected to the piston rod of the second cylinder 36, and the piston rod of the second cylinder 36 moves in a direction close to or away from the placement station 21 to enhance the fixing effect on the sheet. The side of the clamping block 37 away from the second cylinder 36 abuts against the side wall of the limiting groove 22 to reduce the force on the limiting column 31.
[0052] Reference Figure 1 and Figure 2 , each group of punching assemblies 4 includes a drill bit 41, a driving member 42 and a coaxial adjusting member 43. The coaxial adjusting member 43 includes a first adjusting block 431, a second adjusting block 432, a third adjusting block 433 and a connecting block 434 to adjust the drill bits 41 on the two opposite sides to be located on the same axis. In the embodiment of the present application, the number of punching assemblies 4 is two groups and they are located on two opposite sides of the workbench 2. Each group of punching assemblies 4 is correspondingly installed with a drill bit 41, and the two drill bits 41 corresponding to the two groups of punching assemblies 4 are located on the same axis. The first adjusting block 431 is fixedly connected to the base 1, and a straight sliding module 435 laid along the width direction of the sheet is installed on the first adjusting block for the second adjusting block 432 to slide.
[0053] Reference Figure 2 and Figure 4, the second adjustment block 432 is slidably connected to the first adjustment block 431, and a straight sliding module 435 laid along the vertical direction is installed on the second adjustment block 432 for the third adjustment block 433 to slide. In the embodiment of the present application, the second adjustment block 432 is set in an L shape. The third adjustment block 433 is slidably connected to the second adjustment block 432, and a straight sliding module 435 laid along the length direction of the sheet is installed on the third adjustment block 433 for the connection block 434 to slide. The connection block 434 is slidably connected to the third adjustment block 433, and the drill bit 41 is fixedly connected to the side of the connection block 434 close to the workbench 2 to move in the direction of one side close to or away from the placement station 21. The driving member 42 is fixedly connected to the side of the connection block 434 away from the drill bit 41, and the driving member 42 and the drill bit 41 are electrically connected to drive the drill bit 41 to rotate.
[0054] The implementation principle of a punching device in an embodiment of the present application is as follows: an operator controls the drill bits 41 on two opposite sides to be located on the same axis through a coaxial adjustment member 43, and then places the sheet material on the placement station 21, and starts the second cylinder 36. The second cylinder 36 pushes the clamping block 37 to abut the sheet material against the abutting surface 311 of the limiting column 31, and then starts the first cylinder 33. The first cylinder 33 drives the clamping block 34 to press the sheet material against the workbench 2, and then starts the driving member 42 to move the drill bits 41 on the two opposite sides in turn toward one side close to the placement station 21, and the drill bits 41 on both sides perform punching in turn, that is, when one side is working, the other side is working at the same time, and the drill bit 41 on one side withdraws after completion, and the drill bit 41 on the other side punches through the remaining space of the two holes to complete the sheet material punching operation.
[0055] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A punching device, characterized in that: include: Base (1); A workbench (2) is fixedly connected to the base (1), and a placement station (21) for placing a sheet material is provided on the workbench (2); and A punching assembly (4) is fixedly connected to the base (1) and is arranged on two opposite sides of the workbench (2), wherein the punching assembly (4) comprises: A drill bit (41) is slidably connected to the base (1), and the drill bits (41) on the two sets of punching assemblies (4) are arranged on the same axis; as well as A driving member (42) is fixedly connected to the base (1); the driving member (42) and the drill bit (41) are electrically connected to control the rotation of the drill bit (41).
2. A punching device according to claim 1, characterized in that: The punching assembly (4) further comprises a coaxial adjustment member (43) for controlling the movement of the drill bit (41), wherein the coaxial adjustment member (43) comprises: A first adjustment block (431) fixedly connected to the base (1); A second adjustment block (432) is slidably connected to a side of the first adjustment block (431) away from the base (1), and the second adjustment block (432) slides along the width direction of the sheet material on the placement station (21); a third adjusting block (433) slidably connected to one side of the second adjusting block (432) in a vertical direction; and The connecting block (434) is slidably connected to one side of the third adjusting block (433) along the length direction of the sheet material on the placement station (21), and the drill bit (41) is fixedly connected to one side of the connecting block (434) close to the workbench (2).
3. A punching device according to claim 1, characterized in that: A first cylinder (33) is fixedly connected to the workbench (2), a clamping block (34) is provided on the workbench (2), and the clamping block (34) is fixedly connected to a piston rod of the first cylinder (33), and the piston rod of the first cylinder (33) moves in a vertical direction.
4. A punching device according to claim 1, characterized in that: A plurality of limiting columns (31) are fixedly connected to the workbench (2), and abutment surfaces (311) for the plate materials on the placement station (21) to abut are provided on the plurality of limiting columns (31).
5. A punching device according to claim 4, characterized in that: A second cylinder (36) is fixedly connected to the workbench (2), and a pressing block (37) is slidably connected to the workbench (2) for pressing the sheet material on the placement station (21) against the abutment surface (311). The pressing block (37) is fixedly connected to the piston rod of the second cylinder (36), and the piston rod of the second cylinder (36) moves in a direction close to or away from the placement station (21).
6. A punching device according to claim 5, characterized in that: The workbench (2) is provided with a limiting groove (22), the second cylinder (36) and the abutting block (37) are integrally embedded in the limiting groove (22), and a side of the abutting block (37) close to the limiting column (31) abuts against a side wall of the limiting groove (22).
7. A punching device according to claim 2, characterized in that: The first adjustment block (431), the second adjustment block (432) and the third adjustment block (433) are provided with a straight sliding module (435) for respectively allowing the second adjustment block (432), the third adjustment block (433) and the connecting block (434) to slide.
8. A punching device according to claim 3, characterized in that: A support column (321) is fixedly connected to a side of the workbench (2) away from the base (1), and the number of the support columns (321) is two. A connecting plate (322) is provided on the side of the two support columns (321) away from the base (1). The first cylinder (33) is fixedly connected to a side of the connecting plate (322) away from the workbench (2), and a piston rod of the first cylinder (33) is inserted into the connecting plate (322).
9. A punching device according to claim 8, characterized in that: The connecting plate (322) is fixedly connected to a guide rod (35) which is sequentially inserted into the connecting plate (322) and the clamping block (34).
10. A punching device according to claim 1, characterized in that: The base (1) is provided with an inclined surface (12) for guiding waste chips to slide down.