Rapid production device
By designing high-precision clamping guide mechanisms and lifting mechanisms in the color steel plate production equipment, the problems of low clamping accuracy and poor cutting applicability in the existing technology are solved, and higher production efficiency and cutting accuracy are achieved.
Patent Information
- Application Number
- CN202420977934.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-05-08
AI Technical Summary
The existing color steel plate production equipment has problems of low accuracy and poor applicability during clamping and cutting, which leads to the color steel plate being deformed and the effect of cutting different thicknesses is not good.
A high-speed production device is designed, which uses a clamping guide mechanism to provide higher clamping accuracy, and fine-tunes the clamping force through the spiral structure of the thread; at the same time, a lifting mechanism is used to enable the saw blade to cut color steel plates of different thicknesses without Replace or use multiple cutting saws.
It improves the clamping accuracy of color steel plates, avoids deformation, and enables the saw blade to adapt to color steel plates of different thicknesses without changing cutting tools, which improves production efficiency and cutting accuracy.
Smart Images

Figure CN222370535U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rock wool color steel plates, in particular to a rapid production device. Background Art
[0002] Color steel plate is a building material made of color-coated steel plate. It has the advantages of light weight, high strength and easy installation. It is widely used in construction, home appliances, transportation and other fields. Color steel plate is usually thin and soft, and may deform, move or shake during cutting, resulting in reduced cutting accuracy.
[0003] For example, a Chinese utility model patent (CN210648730U) discloses a color steel plate production device, including a loading platform, a cutting device is provided in the middle of the loading platform, concave frames are provided on both sides of the top of the loading platform, a plurality of auxiliary wheels are arranged at intervals in the inner cavity of the concave frame, a plurality of strip through holes are symmetrically provided at the top and bottom of the concave frame, a bearing seat is slidably connected to the inner cavity of the strip through hole, the bearing seat is rotatably connected to one end of the auxiliary wheel through an internally fixed bearing, a spring is provided in the inner cavity of the strip through hole, one end of the spring is fixedly connected to an inner wall of one side of the strip through hole, and the other end of the spring is fixedly connected to one side of the bearing seat.
[0004] When using the above technology, it was found that the following technical problems exist in the prior art: the above device drives the guide wheel to move through the hydraulic rod to clamp and guide the asbestos steel plate, and the control accuracy of the hydraulic cylinder is relatively low. In the process of the hydraulic cylinder clamping the rock wool color steel plate, the color steel plate may be deformed; the height of the cutting disc of the above device is fixed, and the cutting effect for asbestos color steel plates of different thicknesses is not good enough, and the applicability is poor. When cutting color steel plates of different thicknesses, it is necessary to replace or use multiple cutting saws. For this reason, we designed a rapid production device to provide another technical solution to the above technical problems. Utility Model Content
[0005] Based on this, it is necessary to provide a high-speed production device to address the above-mentioned technical problems. The design of the clamping guide mechanism can provide higher clamping accuracy, so that the color steel plate is not easy to deform. Due to the spiral structure of the thread, fine-tuning can be achieved, thereby more accurately controlling the clamping force; the design of the lifting mechanism enables the saw blade to cut color steel plates of different thicknesses without the need to replace or use multiple cutting saws.
[0006] In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0007] A rapid production device comprises a placement plate, the four end corners of the bottom of the placement plate are fixed with support legs, a fixed bracket is fixed to one side of the placement plate, a first motor is fixed to the bottom of the fixed bracket, a clamping guide mechanism is provided at the output end of the first motor, the clamping guide mechanism is used to fix the color steel plate, a saw blade is provided at one end of the top of the placement plate, a lifting mechanism is provided on the saw blade, and the lifting mechanism is used to drive the saw blade to rise and fall.
[0008] As a preferred embodiment of the high-speed production device provided by the utility model, the clamping and guiding mechanism includes a first rotating roller, a pulley, a transmission belt, a first bevel gear, a second bevel gear, a bidirectional threaded rod, a first movable plate, a rotating plate, a connecting plate and a second movable plate, both sides of the inner side of the placement plate are rotatably connected with sliding grooves, wherein the bottom of the first rotating roller close to the fixed bracket side is fixed to the output end of the first motor, the bottom ends of the outer sides of the two first rotating rollers and located at the bottom of the placement plate are fixed with pulleys, the two pulleys are connected by transmission belt transmission, the tops of the two first rotating rollers and located on the inner side of the placement plate are fixed with first bevel gears, one ends of the two first bevel gears are meshed with the second bevel gears, the inner sides of the two second bevel gears are fixed with bidirectional threaded rods, and the two bidirectional threaded rods are rotatably connected to the placement plate.
[0009] As a preferred implementation of the high-speed production device provided by the utility model, a plurality of auxiliary wheels are evenly arranged on the inner sides of the two second movable plates.
[0010] The transmission gear of the present invention is a kind of transmission gear of the present invention, and the transmission gear of the present invention is a kind of transmission gear of the present invention.
[0011] As a preferred embodiment of the rapid production device provided by the utility model, sliding grooves are provided on the inner sides of the two ends of the top of the placing plate, and the two second movable plates are slidably connected to the placing plate through the sliding grooves. A rectangular groove is provided at the bottom of the inner side of the placing plate and at a position corresponding to the movable rack, and the size of the rectangular groove is the same as the outer size of the movable rack.
[0012] It can be seen without a doubt that the above-mentioned technical solution of the present application can definitely solve the technical problem to be solved by the present application.
[0013] At the same time, through the above technical solutions, the utility model has at least the following beneficial effects:
[0014] The utility model provides a high-speed production device, which can provide higher clamping accuracy through the design of the clamping guide mechanism, so that the color steel plate is not easy to deform. Due to the spiral structure of the thread, fine adjustment can be achieved, so as to more accurately control the clamping force; the design of the lifting mechanism enables the saw blade to cut color steel plates of different thicknesses without the need to replace or use multiple cutting saws. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the connection structure between the first rotating roller and the pulley of the utility model;
[0018] Figure 3 It is a schematic diagram of the connection structure between the bidirectional threaded rod and the first movable plate of the utility model;
[0019] Figure 4 It is a schematic diagram of the connection structure between the saw blade and the third rotating roller of the utility model.
[0020] In the figure: 1. placement plate; 2. support leg; 3. fixed bracket; 4. first motor; 5. saw blade; 6. first rotating roller; 7. pulley; 8. transmission belt; 9. first bevel gear; 10. second bevel gear; 11. bidirectional threaded rod; 12. first moving plate; 13. rotating plate; 14. connecting plate; 15. second moving plate; 16. sliding groove; 17. auxiliary wheel; 18. third moving plate; 19. second motor; 20. second rotating roller; 21. rotating gear; 22. moving rack; 23. bearing; 24. third rotating roller; 25. third motor; 26. rectangular groove. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0022] As described in the background technology, the above-mentioned device drives the guide wheel to move through the hydraulic rod to clamp and guide the asbestos steel plate. The control accuracy of the hydraulic cylinder is relatively low, and the color steel plate may be deformed during the process of the hydraulic cylinder clamping the rock wool color steel plate; the height of the cutting disc of the above-mentioned device is fixed, and the cutting effect for asbestos color steel plates of different thicknesses is not good enough, and the applicability is poor. When cutting color steel plates of different thicknesses, it is necessary to replace or use multiple cutting saws.
[0023] In order to solve this technical problem, the utility model provides a rapid production device.
[0024] Specifically, please refer to Figure 1-Figure 4 A high-speed production device specifically includes: a placing plate 1, four end corners of the bottom of the placing plate 1 are fixed with supporting legs 2, a fixing bracket 3 is fixed to one side of the placing plate 1, a first motor 4 is fixed to the bottom of the fixing bracket 3, a clamping guide mechanism is provided at the output end of the first motor 4, the clamping guide mechanism is used to fix the color steel plate, a saw blade 5 is provided at one end of the top of the placing plate 1, and a lifting mechanism is provided on the saw blade 5, and the lifting mechanism is used to drive the saw blade 5 to rise and fall.
[0025] The utility model provides a high-speed production device, which can provide higher clamping accuracy through the design of the clamping guide mechanism, so that the color steel plate is not easy to deform. Due to the spiral structure of the thread, fine adjustment can be achieved, so as to more accurately control the clamping force; the design of the lifting mechanism enables the saw blade 5 to cut color steel plates of different thicknesses without the need to replace or use multiple cutting saws.
[0026] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions in the embodiments may be combined with each other.
[0027] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0028] Embodiment 1
[0029] Reference Figure 1-Figure 3 A high-speed production device includes a placing plate 1, four end corners of the bottom of the placing plate 1 are fixed with supporting legs 2, a fixing bracket 3 is fixed to one side of the placing plate 1, a first motor 4 is fixed to the bottom of the fixing bracket 3, a clamping guide mechanism is provided at the output end of the first motor 4, the clamping guide mechanism is used to fix the color steel plate, a saw blade 5 is provided at one end of the top of the placing plate 1, a lifting mechanism is provided on the saw blade 5, and the lifting mechanism is used to drive the saw blade 5 to rise and fall.
[0030] The clamping guide mechanism includes a first rotating roller 6, a pulley 7, a transmission belt 8, a first bevel gear 9, a second bevel gear 10, a bidirectional threaded rod 11, a first movable plate 12, a rotating plate 13, a connecting plate 14, and a second movable plate 15. Both sides of the inner side of the placement plate 1 are rotatably connected with sliding grooves 16, wherein the bottom of the first rotating roller 6 close to the fixed bracket 3 is fixed to the output end of the first motor 4, and the bottom ends of the outer sides of the two first rotating rollers 6 and located at the bottom of the placement plate 1 are fixed with pulleys 7, and the two pulleys 7 are connected through the transmission belt 8. The tops of the two first rotating rollers 6 and located on the inner side of the placement plate 1 are fixed with first bevel gears 9, and one end of the two first bevel gears 9 is meshed and connected with the second bevel gear 10, and the inner sides of the two second bevel gears 10 are fixed with bidirectional threaded rods 11, and the two bidirectional threaded rods 11 are rotatably connected with the placement plate 1;
[0031] Both ends of the outer sides of the two bidirectional threaded rods 11 are threadedly connected with a first movable plate 12, the first movable plate 12 is slidably connected to the placement plate 1, the inner side of the first movable plate 12 is rotatably connected to a rotating plate 13, wherein the inner sides of the two rotating plates 13 located on the same side close to one end are rotatably connected to a connecting plate 14, one side of the two connecting plates 14 is fixed with a second movable plate 15, and the two second movable plates 15 are slidably connected to the placement plate 1;
[0032] A plurality of auxiliary wheels 17 are evenly distributed on the inner sides of the two second movable plates 15. The design of the clamping guide mechanism can provide higher clamping accuracy, making the color steel plate less likely to deform. Due to the spiral structure of the thread, fine-tuning can be achieved, thereby more accurately controlling the clamping force.
[0033] Embodiment 2
[0034] Reference Figure 4, a high-speed production device, the lifting mechanism includes a third moving plate 18, a second motor 19, a second rotating roller 20, a rotating gear 21, a moving rack 22, a bearing 23, a third rotating roller 24 and a third motor 25, two third moving plates 18 are slidably connected to the inner side of one end of the placement plate 1, a second motor 19 is fixed to the bottom end of one end of the placement plate 1, the output end of the second motor 19 passes through the placement plate 1 and is fixed with a second rotating roller 20, the second rotating roller 20 is rotatably connected to the placement plate 1, a rotating gear 21 is fixed to the outer side of the second rotating roller 20 and located inside the placement plate 1, a moving rack 22 is meshed and connected to one side of the rotating gear 21, and the moving rack 22 is meshed and connected to the moving rack 2 2 is fixed to the third moving plate 18 close to the second motor 19, bearings 23 are fixed to the inner sides of the two third moving plates 18, a third rotating roller 24 is fixed to the inner sides of the two bearings 23, the third rotating roller 24 is rotatably connected to the two third moving plates 18, the third rotating roller 24 is fixedly connected to the saw blade 5, a third motor 25 is fixed to the side of the third moving plate 18 away from the moving rack 22, the output end of the third motor 25 passes through the third moving plate 18 away from the end of the second motor 19 and is fixed to the third rotating roller 24, and the design of the lifting mechanism enables the saw blade 5 to cut color steel plates of different thicknesses without replacing or using multiple cutting saws;
[0035] Sliding grooves 16 are provided on the inner sides of both ends of the top of the placing plate 1, and the two second movable plates 15 are slidably connected to the placing plate 1 through the sliding grooves 16. A rectangular groove 26 is provided at the bottom of the inner side of the placing plate 1 and at a position corresponding to the movable rack 22. The size of the rectangular groove 26 is the same as the outer size of the movable rack 22. The opening of the rectangular groove 26 enables the movable rack 22 to extend out of the placing plate 1 to obtain a higher lifting space.
[0036] The use process of a rapid production device provided by the utility model is as follows:
[0037] Start the second motor 19, and the output end of the second motor 19 drives the second rotating roller 20 to rotate, so that the rotating gear 21 fixed to the second rotating roller 20 also rotates. Since the rotating gear 21 is meshed and connected with the moving rack 22, the rotation of the rotating gear 21 drives the moving rack 22 to rise and fall, so that the third moving plate 18 fixed to the moving rack 22 also rises and falls, so that the height of the saw blade 5 can be adjusted to adapt to colored cotton steel plate materials of different thicknesses, thereby improving the versatility of the saw blade 5, so that it can process colored cotton steel plates of various thicknesses without replacing or using multiple cutting saws.
[0038] Place the color steel plate on the placement plate 1, start the first motor 4, and the output end of the first motor 4 drives the first rotating roller 6 to rotate, so that the pulley 7 fixed to the first rotating roller 6 also rotates. Since the two pulleys 7 are connected by the transmission belt 8, the pulley 7 on the side away from the first motor 4 also rotates, and the pulley 7 on the side away from the first motor 4 drives the first rotating roller 6 fixed thereto to rotate. Since the first rotating roller 6 is fixed to the first bevel gear 9, the rotation of the first rotating roller 6 drives the first bevel gear 9 to rotate, so that the second bevel gear 10 meshing with the first bevel gear 9 also rotates. Since the second bevel gear 10 is fixed to the bidirectional threaded rod 11 The two first movable plates 12 are connected to the two-way threaded rod 11 by a fixed connection, so that the rotation of the second bevel gear 10 drives the two-way threaded rod 11 to rotate, so that the two first movable plates 12 threadedly connected to the two-way threaded rod 11 move toward each other, and the first movable plate 12 is rotatably connected to the rotating plate 13. The movement of the first movable plate 12 drives the rotating plate 13 to rotate, so that the rotating plate 13 pushes the second movable plate 15 to one side under the cooperation of the sliding groove 16, so that the two second movable plates 15 can fix the position of the color steel plate, maintain its stability, ensure the accuracy and consistency of cutting, and at the same time provide higher clamping accuracy, so that the color steel plate is not easy to deform. Due to the spiral structure of the thread, fine adjustment can be achieved, so as to more accurately control the clamping force;
[0039] The third motor 25 is started, and the output end of the third motor 25 drives the third rotating roller 24 to rotate, so that the saw blade 5 fixed to the third rotating roller 24 also rotates, pushing the color steel plate to approach the saw blade 5, thereby completing the cutting of the color steel plate.
[0040] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A rapid production device, characterized in that: The invention comprises a placement plate (1), wherein the four end corners of the bottom of the placement plate (1) are all fixed with support legs (2), a fixed bracket (3) is fixed on one side of the placement plate (1), a first motor (4) is fixed on the bottom of the fixed bracket (3), a clamping guide mechanism is provided at the output end of the first motor (4), and the clamping guide mechanism is used to fix the color steel plate, a saw blade (5) is provided at one end of the top of the placement plate (1), and a lifting mechanism is provided on the saw blade (5), and the lifting mechanism is used to drive the saw blade (5) to rise and fall.
2. A rapid production device according to claim 1, characterized in that: The clamping guide mechanism comprises a first rotating roller (6), a pulley (7), a transmission belt (8), a first bevel gear (9), a second bevel gear (10), a bidirectional threaded rod (11), a first movable plate (12), a rotating plate (13), a connecting plate (14) and a second movable plate (15), both sides of the inner side of the placement plate (1) are rotatably connected with sliding grooves (16), wherein the bottom of the first rotating roller (6) close to the fixed bracket (3) is fixed to the output end of the first motor (4), and the two first rotating rollers (6) are connected to the first rotating roller (6) and the second rotating roller (15). A pulley (7) is fixed at the bottom end of the outer side and located at the bottom of the placement plate (1), and the two pulleys (7) are connected by transmission belts (8). A first bevel gear (9) is fixed at the top of the two first rotating rollers (6) and located on the inner side of the placement plate (1), and one end of the two first bevel gears (9) is meshedly connected with a second bevel gear (10), and a bidirectional threaded rod (11) is fixed on the inner side of the two second bevel gears (10), and the two bidirectional threaded rods (11) are rotationally connected to the placement plate (1).
3. A rapid production device according to claim 2, characterized in that: Both ends of the outer sides of the two bidirectional threaded rods (11) are threadedly connected with a first movable plate (12), the first movable plate (12) is slidably connected to the placement plate (1), the inner side of the first movable plate (12) is rotatably connected with a rotating plate (13), wherein the inner sides of the two rotating plates (13) located on the same side close to one end are rotatably connected with a connecting plate (14), one side of the two connecting plates (14) is fixed with a second movable plate (15), and the two second movable plates (15) are slidably connected to the placement plate (1).
4. A rapid production device according to claim 3, characterized in that: A plurality of auxiliary wheels (17) are evenly distributed on the inner sides of the two second movable plates (15).
5. A rapid production device according to claim 1, characterized in that: The lifting mechanism comprises a third movable plate (18), a second motor (19), a second rotating roller (20), a rotating gear (21), a movable rack (22), a bearing (23), a third rotating roller (24) and a third motor (25); two third movable plates (18) are slidably connected to the inner side of one end of the placement plate (1); a second motor (19) is fixed to the bottom end of one end of the placement plate (1); an output end of the second motor (19) passes through the placement plate (1) and is fixed with a second rotating roller (20); the second rotating roller (20) is rotatably connected to the placement plate (1); a rotating gear (21) is fixed to the outer side of the second rotating roller (20) and located inside the placement plate (1); one end of the rotating gear (21) is The third movable plate (18) is meshed with the side of the third movable plate (18) and is fixed to the third movable plate (18) near the second motor (19). Bearings (23) are fixed to the inner sides of the two third movable plates (18). A third rotating roller (24) is fixed to the inner sides of the two bearings (23). The third rotating roller (24) is rotationally connected to the two third movable plates (18). The third rotating roller (24) is fixedly connected to the saw blade (5). A third motor (25) is fixed to the side of the third movable plate (18) away from the moving rack (22). The output end of the third motor (25) passes through the third movable plate (18) away from the second motor (19) and is fixed to the third rotating roller (24).
6. A rapid production device according to claim 3, characterized in that: The inner sides of both ends of the top of the placement plate (1) are provided with sliding grooves (16), and the two second movable plates (15) are slidably connected to the placement plate (1) via the sliding grooves (16). A rectangular groove (26) is provided at the bottom of the inner side of the placement plate (1) and at a position corresponding to the movable rack (22), and the size of the rectangular groove (26) is the same as the outer size of the movable rack (22).
Citation Information
Patent Citations
Color plate production device
CN210648730U