Automatic assembling machine for television shell

Abstract

The utility model discloses an automatic television shell assembling machine, which relates to the technical field of household appliance product processing and comprises a bottom plate, a limiting unit, a transfer unit and an assembling unit. Supporting columns are fixedly installed at the four corners of the upper end of a bottom plate, a top plate is fixedly installed at the upper ends of the supporting columns, a storage table is fixedly installed in the middle of the bottom plate, limiting units are symmetrically arranged on the front side and the rear side of the storage table, a protection unit is arranged on the left side of the storage table, a transfer unit is arranged at the lower end of the top plate, and a clamping unit is arranged below the transfer unit. One side of the transfer unit is provided with an assembly unit at the lower end of the top plate; after the television shell is aligned with the television position, a gear drives a rack to start to rotate, then a second electric telescopic rod drives a moving plate to move, an electric push rod drives a push plate to start to move, the push rod assembles the television shell, through arrangement of the assembling unit, full-automatic assembling of the machine can be achieved, the working efficiency is improved, and high practicability is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of household appliance product processing, in particular to an automatic assembly machine for a television shell. Background Art

[0002] A television set is a device that uses electronic technology and equipment to transmit moving images and audio signals, i.e., a television receiver. It is also an important broadcast and video communication tool. The production of a television set involves many processes in terms of technology.

[0003] At present, the TV casing installation process is mostly done manually, with a low degree of automation and a slow assembly speed, resulting in low work efficiency. In addition, manual installation can easily damage TV components, causing unnecessary losses. Therefore, we propose an automatic TV casing assembly machine. Utility Model Content

[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide an automatic assembly machine for a television shell, which can not only realize full-automatic assembly of the machine and improve work efficiency, but also will not cause damage to television components during the assembly process, and can effectively solve the problems in the background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic assembly machine for a TV housing, comprising a bottom plate, a limiting unit, a transfer unit and an assembly unit;

[0006] Support pillars are fixedly installed at the four corners of the upper end of the bottom plate, a top plate is fixedly installed at the upper end of the support pillars, a storage platform is fixedly installed in the middle of the bottom plate, limiting units are symmetrically provided on the front and rear sides of the storage platform, a protection unit is provided on the left side of the storage platform, a transfer unit is provided at the lower end of the top plate, a clamping unit is provided below the transfer unit, and an assembly unit is provided at the lower end of the top plate on one side of the transfer unit;

[0007] The assembly unit includes a rotating motor, a rack and a gear. A gear is rotatably provided at the lower end of the top plate. The gear is meshed with the rack. The rack is slidably connected to the lower end of the top plate. A rotating motor is fixedly installed on the upper end of the top plate. The output shaft of the rotating motor passes through the top plate and is fixedly connected to the gear. An electric telescopic rod 2 is fixedly installed on the lower end of the rack. A moving plate is fixedly installed on the lower end of the electric telescopic rod 2. An electric push rod is symmetrically installed on the moving plate. The electric push rod is fixedly connected to the push plate. The input ends of the rotating motor, the electric telescopic rod 2 and the electric push rod are electrically connected to the output end of the external controller.

[0008] When the TV casing is aligned with the TV position, the gear starts to rotate with the rack, then the electric telescopic rod 2 moves with the moving plate, and the electric push rod starts to move with the push plate, and the push rod assembles the TV casing. Through the setting of the assembly unit, the machine can be fully automated for assembly, which improves work efficiency and has high practicality.

[0009] Furthermore, the limiting unit includes a bracket, an electric push rod and an arc-shaped limiting plate. The brackets are symmetrically arranged on the front and rear sides of the storage table. The lower end of the bracket is fixedly connected to the upper end of the base plate. The electric push rod is fixedly installed on the bracket. The output end of the electric push rod is fixedly connected to the arc-shaped limiting plate, and the input end of the electric push rod is electrically connected to the output end of the external controller.

[0010] After placing the TV on the storage table, the electric push rod starts to move with the arc-shaped limit plate to fix the base of the TV.

[0011] Furthermore, the protection unit includes a baffle, an electric push rod 2 and a protection pad. A baffle is provided on the left side of the storage table, and an electric push rod 2 is symmetrically installed on the inner side of the baffle. The output end of the electric push rod 2 is fixedly connected to the protection pad, and the input end of the electric push rod 2 is electrically connected to the output end of the external controller.

[0012] During assembly, start the electric linear actuator 2, which starts to move toward the TV screen with the protective pad, to provide protection during assembly and prevent the TV from falling due to excessive force during assembly.

[0013] Furthermore, the transfer unit includes a linear motor, a cylinder and a telescopic rod. The linear motor is fixedly installed on the lower end of the top plate, and a lifting plate is fixedly installed on the lower end of the linear motor. A telescopic rod is fixedly connected between the linear motor and the lifting plate. The input ends of the linear motor and the cylinder are electrically connected to the output end of the external controller.

[0014] When in use, an external controller starts the linear motor, the linear motor starts to move, and the cylinder moves downward with the telescopic rod and the lifting plate, and the TV housing starts to move downward. The telescopic rod can improve the stability of the lifting plate during movement.

[0015] Furthermore, the clamping unit includes a driving motor, a fixing rod and a turntable, the driving motor is fixedly installed on the lower end of the lifting plate, the output shaft of the driving motor is fixedly connected to the turntable, an annular groove is opened at the lower end of the lifting plate, a fixing rod is slidably provided in the annular groove, the lower end of the fixing rod is fixedly connected to the turntable, a mounting plate is fixedly installed on the lower end of the turntable, an electric telescopic rod 1 is fixedly installed on both ends of the mounting plate, the output end of the electric telescopic rod 1 is fixedly connected to the clamping plate, a rubber pad is fixedly installed on the clamping plate, and the input end of the driving motor and the electric telescopic rod 1 is electrically connected to the output end of the external controller.

[0016] The external control starts the driving motor, the driving motor starts to rotate with the turntable, the electric telescopic rod starts to move with the clamping plate to clamp the TV casing, the turntable and the fixed rod are used in conjunction with each other, and after the device clamps the TV casing, the turntable rotates 180° to align the TV casing with the TV body, which is highly convenient. The rubber pad on the clamping plate can prevent damage to the TV casing during clamping.

[0017] Furthermore, a camera is fixedly mounted on the lifting plate, and an output end of the camera is electrically connected to an input end of an external controller.

[0018] The camera can transmit the picture to the controller at all times, so as to make it easy to match the position of the TV housing with the TV body, thereby facilitating installation.

[0019] Compared with the prior art, the beneficial effects of the utility model are: the automatic assembly machine for TV shell has the following advantages:

[0020] 1. Through the setting of assembly units, the machine can be fully automated, which improves work efficiency and has high practicality.

[0021] 2. During assembly, the second electric push rod starts to move towards the TV screen with a protective pad, which can play a protective role during assembly and prevent the TV from falling due to excessive force during assembly.

[0022] 3. The turntable and the fixing rod are used together. After the device clamps the TV casing, the turntable rotates 180° to align the TV casing with the TV body. It is very convenient. The rubber pad on the clamp can prevent damage to the TV casing during clamping. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the structure of the utility model.

[0024] Figure 2 It is a front view schematic diagram of the structure of the utility model.

[0025] Figure 3 It is a left side schematic diagram of the structure of the utility model.

[0026] Figure 4 It is an enlarged schematic diagram of structure A of the utility model.

[0027] In the figure: 1 bottom plate, 2 pillars, 3 top plate, 4 storage table, 5 limit unit, 51 bracket, 52 electric push rod 1, 53 arc limit plate, 6 protection unit, 61 baffle, 62 electric push rod 2, 63 protection pad, 7 transfer unit, 71 linear motor, 72 cylinder, 73 telescopic rod, 74 lifting plate, 8 clamping unit, 81 drive motor, 82 fixed rod, 83 turntable, 84 mounting plate, 85 clamping plate, 86 electric telescopic rod 1, 9 assembly unit, 91 rotating motor, 92 rack, 93 gear, 94 moving plate, 95 push plate, 10 camera. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] See also Figure 1-4 ,This embodiment provides a technical solution: an automatic assembly machine for a television housing, comprising a bottom plate 1, a limiting unit 5, a transfer unit 7 and an assembly unit 9;

[0030] The four corners of the upper end of the bottom plate 1 are fixedly installed with pillars 2, the upper ends of the pillars 2 are fixedly installed with a top plate 3, the middle part of the bottom plate 1 is fixedly installed with a storage platform 4, the front and rear sides of the storage platform 4 are symmetrically provided with limit units 5, the left side of the storage platform 4 is provided with a protection unit 6, the lower end of the top plate 3 is provided with a transfer unit 7, the lower part of the transfer unit 7 is provided with a clamping unit 8, and one side of the transfer unit 7 is provided with an assembly unit 9 at the lower end of the top plate 3;

[0031] The assembly unit 9 includes a rotating motor 91, a rack 92 and a gear 93. The lower end of the top plate 3 is rotatably provided with a gear 93, the gear 93 is meshed with the rack 92, the rack 92 is slidably connected to the lower end of the top plate 3, the upper end of the top plate 3 is fixedly installed with a rotating motor 91, the output shaft of the rotating motor 91 passes through the top plate 3 and is fixedly connected to the gear 93, the lower end of the rack 92 is fixedly installed with an electric telescopic rod 2, the lower end of the electric telescopic rod 2 is fixedly installed with a moving plate 94, the moving plate 94 is symmetrically installed with an electric push rod, the electric push rod is fixedly connected to the push plate 95, the input end of the rotating motor 91, the electric telescopic rod 2 and the electric push rod is electrically connected to the output end of the external controller.

[0032] When the TV housing is aligned with the TV position, the gear 93 starts to rotate with the rack 92, then the electric telescopic rod 2 moves with the moving plate 94, and the electric push rod starts to move with the push plate 95, and the push rod assembles the TV housing. Through the setting of the assembly unit 9, the machine can be fully automated for assembly, which improves work efficiency and has high practicality.

[0033] The limiting unit 5 includes a bracket 51, an electric push rod 52 and an arc-shaped limiting plate 53. The brackets 51 are symmetrically arranged on the front and rear sides of the storage table 4. The lower end of the bracket 51 is fixedly connected to the upper end of the base plate 1. An electric push rod 52 is fixedly installed on the bracket 51. The output end of the electric push rod 52 is fixedly connected to the arc-shaped limiting plate 53, and the input end of the electric push rod 52 is electrically connected to the output end of the external controller.

[0034] After the TV is placed on the storage table 4, the electric push rod 1 52 starts to move with the arc-shaped limiting plate 53 to fix the base of the TV.

[0035] The protection unit 6 includes a baffle 61, an electric push rod 62 and a protection pad 63. The baffle 61 is provided on the left side of the storage table 4, and the electric push rod 62 is symmetrically installed on the inner side of the baffle 61. The output end of the electric push rod 62 is fixedly connected to the protection pad 63, and the input end of the electric push rod 62 is electrically connected to the output end of the external controller.

[0036] During assembly, the electric push rod 2 62 is started, and the electric push rod 2 62 starts to move toward the TV screen with the protective pad 63, which can play a protective role during assembly and prevent the TV from falling due to excessive force during assembly.

[0037] The transfer unit 7 includes a linear motor 71, a cylinder 72 and a telescopic rod 73. The linear motor 71 is fixedly installed on the lower end of the top plate 3, and a lifting plate 74 is fixedly installed on the lower end of the linear motor 71. The telescopic rod 73 is fixedly connected between the linear motor 71 and the lifting plate 74. The input ends of the linear motor 71 and the cylinder 72 are electrically connected to the output end of the external controller.

[0038] When in use, the external controller starts the linear motor 71, the linear motor 71 starts to move, the cylinder 72 moves downward with the telescopic rod 73 and the lifting plate 74, and the TV housing starts to move downward. The telescopic rod 73 can improve the stability of the lifting plate 74 during movement.

[0039] The clamping unit 8 includes a driving motor 81, a fixing rod 82 and a turntable 83. The driving motor 81 is fixedly installed on the lower end of the lifting plate 74, and the output shaft of the driving motor 81 is fixedly connected to the turntable 83. An annular groove is opened at the lower end of the lifting plate 74, and a fixing rod 82 is slidably provided in the annular groove. The lower end of the fixing rod 82 is fixedly connected to the turntable 83, and a mounting plate 84 is fixedly installed on the lower end of the turntable 83. Electric telescopic rods 86 are fixedly installed at both ends of the mounting plate 84, and the output end of the electric telescopic rod 86 is fixedly connected to the clamping plate 85. A rubber pad is fixedly installed on the clamping plate 85. The input ends of the driving motor 81 and the electric telescopic rod 86 are electrically connected to the output end of the external controller.

[0040] The external control starts the driving motor 81, and the driving motor 81 starts to rotate with the turntable 83, and the electric telescopic rod 86 starts to move with the clamping plate 85 to clamp the TV casing. The turntable 83 and the fixing rod 82 are used in conjunction with each other. After the device clamps the TV casing, the turntable 83 rotates 180° to align the TV casing with the TV body, which is highly convenient. The rubber pad on the clamping plate 85 can avoid damage to the TV casing during clamping.

[0041] The camera 10 is fixedly mounted on the lifting plate 74 , and the output end of the camera 10 is electrically connected to the input end of the external controller.

[0042] The camera 10 can transmit the picture to the controller at all times, so as to make the positions of the TV housing and the TV body correspond to each other, and thus facilitate installation.

[0043] The working principle of an automatic assembly machine for a television shell provided by the utility model is as follows: an external control starts a driving motor 81, the driving motor 81 starts to rotate with a turntable 83, an electric telescopic rod 86 starts to move with a clamping plate 85 to clamp the television shell, the turntable 83 is used in conjunction with a fixing rod 82, and after the device clamps the television shell, the turntable 83 rotates 180° to align the television shell with the television body, which is highly convenient. The rubber pad on the clamping plate 85 can avoid damage to the television shell during clamping, the linear motor 71 starts to move, the cylinder 72 moves downward with the telescopic rod 73 and the lifting plate 74, and the television shell starts to move downward. The telescopic rod 73 can improve the lifting efficiency. The stability of plate 74 during movement. When the TV casing is aligned with the TV position, gear 93 starts to rotate with rack 92, then electric telescopic rod 2 moves with movable plate 94, and electric push rod starts to move with push plate 95. The push rod assembles the TV casing, which can realize full-automatic assembly of the machine, improve work efficiency, and has high practicality. After placing the TV on the storage table 4, electric push rod 1 52 starts to move with arc-shaped limit plate 53 to fix the base of the TV. During assembly, start electric push rod 2 62, and electric push rod 2 62 starts to move toward the direction of the TV screen with protective pad 63, which can play a protective role during assembly to prevent the TV from falling due to excessive force during assembly.

[0044] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A TV housing automatic assembly machine, characterized in that: It comprises a base plate (1), a limiting unit (5), a transfer unit (7) and an assembly unit (9); Supports (2) are fixedly installed at the four corners of the upper end of the bottom plate (1), a top plate (3) is fixedly installed at the upper end of the support (2), a storage platform (4) is fixedly installed in the middle of the bottom plate (1), limiting units (5) are symmetrically provided on the front and rear sides of the storage platform (4), a protection unit (6) is provided on the left side of the storage platform (4), a transfer unit (7) is provided at the lower end of the top plate (3), a clamping unit (8) is provided below the transfer unit (7), and an assembly unit (9) is provided at the lower end of the top plate (3) on one side of the transfer unit (7); The assembly unit (9) comprises a rotating motor (91), a rack (92) and a gear (93); the lower end of the top plate (3) is rotatably provided with a gear (93); the gear (93) is meshed with the rack (92); the rack (92) is slidably connected to the lower end of the top plate (3); the upper end of the top plate (3) is fixedly mounted with a rotating motor (91); the output shaft of the rotating motor (91) passes through the top plate (3) and is fixedly connected to the gear (93); the lower end of the rack (92) is fixedly mounted with an electric telescopic rod 2; the lower end of the electric telescopic rod 2 is fixedly mounted with a moving plate (94); an electric push rod is symmetrically mounted on the moving plate (94); the electric push rod is fixedly connected to a push plate (95); the input ends of the rotating motor (91), the electric telescopic rod 2 and the electric push rod are electrically connected to the output end of an external controller.

2. The automatic TV housing assembly machine according to claim 1, characterized in that: The limiting unit (5) comprises a bracket (51), an electric push rod (52) and an arc-shaped limiting plate (53). The brackets (51) are symmetrically arranged on the front and rear sides of the storage table (4). The lower end of the bracket (51) is fixedly connected to the upper end of the bottom plate (1). The electric push rod (52) is fixedly mounted on the bracket (51). The output end of the electric push rod (52) is fixedly connected to the arc-shaped limiting plate (53). The input end of the electric push rod (52) is electrically connected to the output end of the external controller.

3. The automatic TV housing assembly machine according to claim 1, characterized in that: The protection unit (6) comprises a baffle (61), a second electric push rod (62) and a protection pad (63). The baffle (61) is provided on the left side of the storage table (4). The second electric push rod (62) is symmetrically installed inside the baffle (61). The output end of the second electric push rod (62) is fixedly connected to the protection pad (63), and the input end of the second electric push rod (62) is electrically connected to the output end of the external controller.

4. The automatic TV housing assembly machine according to claim 1, characterized in that: The transfer unit (7) comprises a linear motor (71), a cylinder (72) and a telescopic rod (73); the linear motor (71) is fixedly mounted on the lower end of the top plate (3); a lifting plate (74) is fixedly mounted on the lower end of the linear motor (71); the telescopic rod (73) is fixedly connected between the linear motor (71) and the lifting plate (74); and the input ends of the linear motor (71) and the cylinder (72) are electrically connected to the output end of an external controller.

5. The automatic TV housing assembly machine according to claim 1, characterized in that: The clamping unit (8) comprises a driving motor (81), a fixing rod (82) and a rotating disk (83); the driving motor (81) is fixedly mounted on the lower end of the lifting plate (74); the output shaft of the driving motor (81) is fixedly connected to the rotating disk (83); an annular groove is formed at the lower end of the lifting plate (74); a fixing rod (82) is slidably arranged in the annular groove; the lower end of the fixing rod (82) is fixedly connected to the rotating disk (83); a mounting plate (84) is fixedly mounted on the lower end of the rotating disk (83); an electric telescopic rod (86) is fixedly mounted on both ends of the mounting plate (84); the output end of the electric telescopic rod (86) is fixedly connected to a clamping plate (85); a rubber pad is fixedly mounted on the clamping plate (85); the input ends of the driving motor (81) and the electric telescopic rod (86) are electrically connected to the output end of an external controller.

6. The automatic TV housing assembly machine according to claim 4, characterized in that: A camera (10) is fixedly mounted on the lifting plate (74), and an output end of the camera (10) is electrically connected to an input end of an external controller.

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