Novel diamond roller and electroplated CBN grinding wheel detection instrument

By designing a new type of diamond roller and electroplated CBN grinding wheel testing instrument, using the mandrel part of the angular contact ball bearing and thrust ball bearing combination and the measuring part of the deep groove ball bearing, the problem of insufficient effectiveness and low detection efficiency of the existing testing equipment is solved. problem, achieving high-precision and efficient detection.

CN222371344UActive Publication Date: 2025-01-21ZHENGZHOU UNIV INTELLIGENT TECH CO LTD +1
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Patent Information

Application Number
CN202421199391.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-01-21
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

The existing sliver instruments detect diamond rollers and electroplated CBN grinding wheels inadequate efficiency, low detection efficiency, and large equipment size and inconvenient movement.

Method used

A new type of testing instrument is designed, including a base, a mandrel part and a measuring part. The mandrel part is combined with an angular contact ball bearing and a thrust ball bearing, and the measuring part is combined with a deep groove ball bearing and a probe connecting rod to achieve Flexible measurement and high-precision detection.

Benefits of technology

It realizes the simplification of the measurement process and the convenience of operation, improves the detection accuracy and efficiency, and can quickly replace detection parts to adapt to the detection needs of different products.

✦ Generated by Eureka AI based on patent content.

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Abstract

A novel diamond roller and electroplated CBN grinding wheel detection instrument comprises a base, a first mounting hole and a second mounting hole are formed in the base, a sinking table is arranged on the periphery of the first mounting hole, base threads are arranged on the inner wall of the sinking table, a mandrel part is arranged in the first mounting hole, and a workpiece is placed on the mandrel part; and a support body is arranged in the second mounting hole, and a measuring part is mounted on the support body. The beneficial effects of the utility model are that the measuring process is simple, the operation is convenient, the measuring precision is high, different parts can be rapidly replaced to detect different types of products, and the detection efficiency is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the field of measurement and detection, in particular to the detection of diamond rollers and electroplated CBN grinding wheel tools. Background Art

[0002] Diamond dressing roller is a grinding wheel dressing tool for special machine tools and gear grinders used for mass-produced profile grinding. It uses a rotating tool with many small diamond particles embedded on the working surface to dress the grinding wheel. Since the tool itself is a rotating body and is independently driven to rotate at high speed during operation, it can not only dress the grinding wheel surface with high precision, but also has obvious advantages over other tools in terms of dressing efficiency, tool life and operation mode.

[0003] Electroplated CBN grinding wheel is a grinding wheel that is electroplated to fix the abrasive grains on the working surface of the grinding wheel matrix. Electroplated CBN grinding wheel has great advantages in grinding, mainly reflected in simple manufacturing process, high grinding accuracy, long life, easy application, and the matrix can be reused, saving costs, and can give full play to the characteristics of abrasive grains in high-speed and efficient grinding.

[0004] In the common sense, the surface accuracy and form tolerance inspection of diamond rollers and electroplated CBN grinding wheels is carried out through the deflection instrument. However, the deflection instrument cannot effectively meet the inspection requirements of diamond rollers, and the deflection instrument is often large in size and inconvenient to move after being placed. The product can only be fixed in a certain position for inspection, which affects the inspection efficiency to a certain extent. Therefore, it is very important to design a new and convenient instrument that can effectively meet the inspection requirements of diamond rollers and electroplated CBN grinding wheels. Utility Model Content

[0005] The technical problem to be solved by the utility model is: aiming at the problem that the existing deflection instrument used to detect diamond rollers and electroplated CBN grinding wheels is not effective enough and has low detection efficiency, and a new type of diamond roller and electroplated CBN grinding wheel detection instrument is improved.

[0006] The technical solution of the utility model is specifically as follows:

[0007] A novel diamond roller and electroplated CBN grinding wheel detection instrument comprises a base, a first mounting hole and a second mounting hole are arranged on the base, wherein a sinking platform is arranged outside the first mounting hole, a base thread is arranged on the inner wall of the sinking platform, a core shaft part is arranged in the first mounting hole, and a workpiece is placed on the core shaft part; a support body is arranged in the second mounting hole, and a measuring part is installed on the support body.

[0008] The core shaft portion comprises a core shaft, and two sets of angular contact ball bearings and a thrust ball bearing are arranged on the core shaft, wherein a separation ring is arranged between the two sets of angular contact ball bearings, and the thrust ball bearing shaft ring is installed on the core shaft in a tight fit manner.

[0009] The core shaft is covered with an inner sealing sleeve and an outer sealing sleeve. The inner sealing sleeve is covered on the end face of the core shaft and fits with the end face of the angular contact ball bearing. The outer surface of the outer sealing sleeve is provided with threads, and the outer sealing sleeve cooperates with the base threads.

[0010] The core shaft is a tapered shaft or a cylindrical shaft.

[0011] The support body includes a vertical pole, a cantilever and a nut. The vertical pole is located in the second mounting hole. A first cantilever mounting hole and a second cantilever mounting hole are respectively provided at both ends of the cantilever. The cantilever is installed on the vertical pole through the second cantilever mounting hole and the nut. The vertical pole is provided with a thread matching the nut. A measuring part is provided in the first cantilever mounting hole.

[0012] The vertical rod is a cylinder with a spiral line.

[0013] The measuring part includes a probe seat, a probe connecting rod, a deep groove ball bearing and a probe, wherein the probe connecting rod is connected to the probe seat through a deep groove ball bearing, and the end of the probe connecting rod is rigidly connected to the probe; a blind hole is opened in the axial direction of the probe seat, and a detection gauge is installed in the probe seat.

[0014] A plurality of strip-shaped channels are evenly arranged on the base plane of the base.

[0015] The utility model has the following beneficial effects: the measuring process is simple, the operation is convenient, the measuring accuracy is high, different components can be quickly replaced to detect different types of products, and the detection efficiency is effectively improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the mandrel portion of the utility model;

[0018] Figure 3 This is a schematic diagram of the cross-sectional structure of the core shaft portion of the utility model;

[0019] Figure 4 It is a cross-sectional view of the measuring head of the utility model;

[0020] Figure 5 It is a schematic diagram of the base and support structure of the utility model. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] like Figure 1 As shown, a novel diamond roller and electroplated CBN grinding wheel detection instrument includes a base 1, on which a first mounting hole 14 and a second mounting hole 17 are arranged, wherein a sink 15 is arranged outside the first mounting hole 14, and a base thread 16 is arranged on the inner wall of the sink 15, and a core shaft part 7 is arranged in the first mounting hole 14, and a workpiece 12 is placed on the core shaft part 7; a support body 3 is arranged in the second mounting hole 17, and a measuring part 11 is installed on the support body 3, and the second mounting hole 17 is tightly matched or welded with the support body 3 to play a fixing and supporting role.

[0023] like Figure 2 , Figure 3 As shown, the mandrel part 7 includes a mandrel 71, on which an inner sealing sleeve 72 and an outer sealing sleeve 73 are sleeved, and two sets of angular contact ball bearings 75 and a thrust ball bearing 76 are arranged on the mandrel 71, wherein a spacer ring 74 is arranged between the two sets of angular contact ball bearings 75, and the two sets of angular contact ball bearings 75 and the spacer ring 74 are installed on the mandrel 71 in a back-to-back matching manner; the shaft ring of the thrust ball bearing 76 is installed on the mandrel 71 in a tight fitting manner. During assembly, the inner sealing sleeve 72 is sleeved on the end face of the mandrel 71 and fits with the end face of the angular contact ball bearing 75, and the outer surface of the outer sealing sleeve 73 is provided with a thread, so that the outer sealing sleeve 73 cooperates with the base thread 16, so that the angular contact ball bearing 75 can be axially positioned and locked in the first mounting hole 14. The core shaft portion 7 is designed with reference to the design concept of the machine tool spindle, and adopts a pairing method of combining an angular contact ball bearing 75 and a thrust ball bearing 76, which improves the axial and radial rotation accuracy of the core shaft and ensures that there is no measurement error caused by the rotation error of the core shaft itself during measurement.

[0024] Preferably, the core shaft 71 can be a conical shaft or a cylindrical shaft to meet the requirements of different types of diamond rollers and electroplated CBN grinding wheels.

[0025] like Figure 4As shown, the measuring part 11 includes a probe seat 111, a probe connecting rod 112, a deep groove ball bearing 113 and a probe 114, wherein the probe connecting rod 112 is connected to the probe seat 111 through the deep groove ball bearing 113, and the end of the probe connecting rod 112 is rigidly connected to the probe 114. In this way, the probe connecting rod 112 is connected to the probe seat 111 through the deep groove ball bearing 113. Of course, the probe connecting rod 112 can also be connected to the probe seat 111 through other types of bearings or hinges, which ensures the rotation flexibility of the probe connecting rod and improves the measurement accuracy. A blind hole is opened in the axial direction of the probe seat 111, and a circular connecting hole is provided at one end of the probe seat 111 to connect with the first cantilever mounting hole 321 of the cantilever 32, and the detection table 13 is fixed in the probe seat 111.

[0026] Preferably, the detection gauge 113 and the probe 114 can be quickly disassembled and replaced.

[0027] like Figure 5 As shown, the support body 3 includes a vertical rod 31, a cantilever 32 and a nut 33. The vertical rod 31 is located in the second mounting hole 17. A first cantilever mounting hole 321 and a second cantilever mounting hole 322 are respectively provided at both ends of the cantilever 32. The cantilever 32 is installed on the vertical rod 31 through the second cantilever mounting hole 322 and the nut 33. The vertical rod 31 is provided with a thread that matches the nut 33. The cantilever 32 can be quickly adjusted up and down by adjusting the nut 33. The measuring part 11 is provided in the first cantilever mounting hole 321. During assembly, the probe seat 111 is assembled with the first cantilever mounting hole 321.

[0028] The vertical rod 31 is a cylinder with a spiral line.

[0029] Preferably, the base 1 is an axisymmetric structure, and a lightweight design concept is adopted when designing the base 1, so as to reduce the weight of the base as much as possible while meeting the strength of the main structure.

[0030] A plurality of strip-shaped channels 18 are evenly arranged on the base plane of the base 1 .

[0031] Preferably, the mandrel portion 7 and the probe head portion 11 are of modular design.

[0032] The working principle of the utility model is:

[0033] The workpiece 12 is mounted on the mandrel 71 , the probe 114 is brought into contact with the surface of the workpiece 12 to be inspected, the workpiece 12 is rotated once, and the measurement result can be obtained by reading the reading of the inspection gauge 13 .

[0034] The measurement process of this instrument is simple, the operation is convenient, the measurement accuracy is high, and different components can be quickly replaced to detect different types of products, which effectively improves the detection efficiency.

[0035] The above is only a preferred embodiment of the present invention. It should be pointed out that those skilled in the art can make several changes and improvements without departing from the overall concept of the present invention, and these should also be regarded as the protection scope of the present invention.

Claims

1. A new type of diamond roller and electroplated CBN grinding wheel testing instrument, characterized by: The invention comprises a base (1), wherein a first mounting hole (14) and a second mounting hole (17) are arranged on the base (1), wherein a sinking platform (15) is arranged outside the first mounting hole (14), and a base thread (16) is arranged on the inner wall of the sinking platform (15); a core shaft portion (7) is arranged in the first mounting hole (14), and a workpiece (12) is placed on the core shaft portion (7); and a support body (3) is arranged in the second mounting hole (17), and a measuring portion (11) is mounted on the support body (3).

2. A novel diamond roller and electroplated CBN grinding wheel detection instrument according to claim 1, characterized in that: The core shaft portion (7) comprises a core shaft (71), and two sets of angular contact ball bearings (75) and a thrust ball bearing (76) are arranged on the core shaft (71), wherein an isolation ring (74) is arranged between the two sets of angular contact ball bearings (75), and the shaft ring of the thrust ball bearing (76) is installed on the core shaft (71) in a tight fit manner.

3. A novel diamond roller and electroplated CBN grinding wheel detection instrument according to claim 2, characterized in that: An inner sealing sleeve (72) and an outer sealing sleeve (73) are sleeved on the core shaft (71). The inner sealing sleeve (72) is sleeved on the end surface of the core shaft (71) and fits with the end surface of the angular contact ball bearing (75). The outer surface of the outer sealing sleeve (73) is provided with a thread, and the outer sealing sleeve (73) cooperates with the base thread (16).

4. A novel diamond roller and electroplated CBN grinding wheel detection instrument according to claim 2, characterized in that: The core shaft (71) is a tapered shaft or a cylindrical shaft.

5. The novel diamond roller and electroplated CBN grinding wheel detection instrument according to claim 1 is characterized in that: The support body (3) comprises a vertical pole (31), a cantilever (32) and a nut (33); the vertical pole (31) is located in the second mounting hole (17); a first cantilever mounting hole (321) and a second cantilever mounting hole (322) are respectively provided at both ends of the cantilever (32); the cantilever (32) is mounted on the vertical pole (31) via the second cantilever mounting hole (322) and the nut (33); the vertical pole (31) is provided with a thread that matches the nut (33); and a measuring portion (11) is provided in the first cantilever mounting hole (321).

6. A novel diamond roller and electroplated CBN grinding wheel detection instrument according to claim 5, characterized in that: The vertical rod (31) is a cylinder with a spiral line.

7. The novel diamond roller and electroplated CBN grinding wheel detection instrument according to claim 1 is characterized by: The measuring part (11) comprises a probe seat (111), a probe connecting rod (112), a deep groove ball bearing (113) and a probe (114), wherein the probe connecting rod (112) is connected to the probe seat (111) via the deep groove ball bearing (113), and the end of the probe connecting rod (112) is rigidly connected to the probe (114); a blind hole is opened in the axial direction of the probe seat (111), and a detection gauge (13) is installed in the probe seat (111).

8. The novel diamond roller and electroplated CBN grinding wheel detection instrument according to claim 1 is characterized by: A plurality of strip-shaped channels (18) are evenly arranged on a base plane of the base (1).