Ceramic glaze spraying device
By designing the cleaning component of the ceramic glaze spraying device, the servo motor and gear system are used to realize automatic debris cleaning and collection, which solves the problem of frequent manual cleaning caused by the accumulation of excess glaze in existing equipment and improves production efficiency.
Patent Information
- Application Number
- CN202423128907.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-12-18
AI Technical Summary
After spraying the existing ceramic glaze spraying equipment, the excess glaze falls on the work surface and drys, resulting in frequent manual cleaning, taking up a lot of time and reducing production efficiency.
A ceramic glaze spraying device is designed, which includes a cleaning component. The servo motor drives the reciprocating screw to drive the slider and movable seat to slide. Combined with the drive wheel and gear system, it drives the bristles and scraper to automatically clean the debris and remove it. Collect them centrally into the feeding trough.
It realizes automated debris cleaning and collection, reduces the time and frequency of manual cleaning, and improves the efficiency and consistency of ceramic glaze spraying operations.
Smart Images

Figure CN222371909U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ceramic processing, and more specifically to a ceramic glaze spraying device. Background Art
[0002] Ceramic glaze spraying equipment is a professional equipment used to apply glaze on the surface of ceramic products. It uses a specific mechanical structure and working principle to evenly spray liquid glaze onto the surface of the ceramic body. It is one of the key equipment in the ceramic production process. First, the ceramic body is placed on the placement seat, and the position of the ceramic body is fixed by the stabilizing effect of the support seat and the placement seat. Then, the feeding system transports the glaze to the nozzle. At the same time, the nozzle starts working under the drive of the power system. The nozzle sprays the glaze evenly onto the surface of the ceramic body. According to the preset spraying parameters (such as spraying speed, thickness, etc.), a uniform glaze coating is formed on the surface of the ceramic body. During the spraying process, the control system can adjust various parameters in real time to ensure that the quality and effect of the glaze spraying meet the requirements.
[0003] However, after the material is sprayed, the excess spray material falls on the work surface where the material is placed and dries. In order to ensure product quality, it is necessary to manually clean the excess spray material on the work surface regularly. As the spray material continues to accumulate, the frequency and time of cleaning will increase. It takes a lot of time to manually clean the work surface each time. Frequent cleaning will take up a lot of working time, resulting in a reduction in the effective time for spraying ceramic materials, thereby reducing the efficiency of the entire production process. Utility Model Content
[0004] In order to overcome the above defects of the prior art, the utility model provides a ceramic glaze spraying device to solve the problems existing in the above background technology.
[0005] The utility model provides the following technical solutions: a ceramic glaze spraying device, comprising a spraying equipment body, both sides of the workbench on the spraying equipment body are provided with material discharge troughs, the internal magnet of the spraying equipment body is fitted with a support seat, the outer surface of the support seat is rotatably connected to a placement seat through a bearing, the interior of the spraying equipment body is fixedly connected with a fixing plate, two collecting boxes are plugged into the side of the spraying equipment body, two limiting columns are fixedly connected to the side of the spraying equipment body, a servo motor is fixedly installed inside the fixing plate, a reciprocating screw is fixedly connected to the output end of the servo motor, a sliding block is threadedly connected to the outer surface of the reciprocating screw, a cleaning assembly is installed on the surface of the sliding block, and a limiting rod is fixedly connected to the interior of the limiting column away from the reciprocating screw.
[0006] Furthermore, the cleaning assembly includes a movable seat fixedly connected to the surface of the slider, the movable seat is rotatably connected to a driving wheel at the inner center thereof, the outer surface of the driving wheel is fixedly sleeved with an anti-slip sleeve, the surface center of the driving wheel is fixedly connected to a first gear, the movable seat is rotatably connected to a third gear, the surface center of the third gear is fixedly connected to a second gear, the outer surfaces of the first gear and the second gear are meshingly installed with a first toothed belt, the movable seat is rotatably connected to a fourth gear, the surface center of the fourth gear is fixedly connected to a fifth gear, the movable seat is rotatably connected to a sixth gear, the surface of the sixth gear is fixedly connected to a roller, the outer surface of the roller is equidistantly fixedly connected with bristles, the sixth gear is meshingly installed with the outer surfaces of the fifth gear, and scrapers are fixedly connected to both ends of the bottom of the movable seat.
[0007] Furthermore, a bearing is installed at the connection between the reciprocating screw and the limiting column, and the number of the sliding blocks is two, and the inner wall of one of the sliding blocks is slidably connected to the outer surface of the limiting rod.
[0008] Furthermore, the interior of the material discharge trough is connected with the interior of the collecting box, the width of the material discharge trough is greater than the width of the movable seat, and the surface of the scraper is against the workbench surface of the spraying equipment body.
[0009] Furthermore, the number of the rollers is two, and the two rollers are respectively located on both sides of the first gear and are connected in a centrally symmetrical manner with the center of the first gear.
[0010] Furthermore, the anti-slip sleeve is a silicone tube, the surface of the anti-slip sleeve rests on the workbench surface of the spray equipment body, the surfaces of the third gear and the fourth gear are meshed and connected, and magnets are installed at the center of the workbench surface of the spray equipment body and the bottom of the support seat, and the relative surfaces of the two magnets have opposite magnetism.
[0011] Technical effects and advantages of the utility model:
[0012] 1. The utility model, by setting a fixed plate and a limit column, etc., after the support seat and the placement seat are taken out, the servo motor can be started to drive the reciprocating screw to rotate, and through the engagement with the slider, the movable seat is driven to slide on the workbench surface of the spraying equipment body, and the scraper can be used to scrape off the debris on the surface, and then the anti-slip sleeve is abutted against the table surface, and the driving wheel and the sixth gear are used to drive the roller to rotate, so that the bristles rotate, and the scraper can be used to automatically push the debris to the discharge trough and collect it through the collection box, so that the centralized processing of the debris can be realized. Compared with manual cleaning of the debris, it is more efficient and reduces the tedious operation of manually cleaning the debris one by one. At the same time, it can also ensure that the debris can be collected in an orderly manner, so that the ceramic glaze spraying operation can be carried out more coherently.
[0013] 2. The utility model can quickly fix the support seat on the work surface by installing two magnets with opposite magnetism at the center of the work surface of the spraying equipment body and at the bottom of the support seat. When cleaning is needed, the placement seat can be quickly removed. At the same time, the placement seat can be flexibly and quickly replaced according to the actual material required for spraying, thereby reducing the equipment adjustment time when changing products and improving the overall production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 It is a three-dimensional diagram of the fixing plate and the limiting column in the utility model;
[0016] Figure 3 It is a cross-sectional view of the fixing plate and the limiting column in the utility model;
[0017] Figure 4 It is a cross-sectional view of the cleaning component in the present utility model.
[0018] The accompanying drawings are marked as follows: 1. spraying equipment body; 101. feed chute; 2. support seat; 3. placement seat; 4. fixed plate; 41. servo motor; 42. reciprocating screw; 43. slider; 44. cleaning assembly; 441. movable seat; 442. driving wheel; 443. anti-slip sleeve; 444. first gear; 445. second gear; 446. third gear; 447. fourth gear; 448. fifth gear; 449. first toothed belt; 4410. roller; 4411. sixth gear; 4412. second toothed belt; 4413. bristles; 4414. scraper; 45. limit rod; 5. collecting box; 6. limit column. DETAILED DESCRIPTION
[0019] The present invention is further described below in conjunction with specific embodiments. However, people familiar with the art should understand that the detailed description given here in conjunction with the drawings is for better explanation, and the structure of the present invention necessarily exceeds these limited embodiments. For some equivalent replacement schemes or common means, they are no longer described in detail herein, but still fall within the scope of protection of the present application.
[0020] Figure 1-Figure 4 It is the best embodiment of the utility model, and the following Figure 1-Figure 4 The utility model is further described.
[0021] Specifically, a ceramic glaze spraying device comprises a spraying equipment body 1, and both sides of the workbench on the spraying equipment body 1 are provided with a feeding trough 101, the internal magnet of the spraying equipment body 1 is fitted with a support seat 2, and the outer surface of the support seat 2 is rotatably connected to a placement seat 3 through a bearing, the inside of the spraying equipment body 1 is fixedly connected to a fixing plate 4, two collecting boxes 5 are plugged into the side of the spraying equipment body 1, and two limiting columns 6 are fixedly connected to the side of the spraying equipment body 1, and a servo motor 41 is fixedly installed inside the fixing plate 4, and a reciprocating screw 42 is fixedly connected to the output end of the servo motor 41, and a slider 43 is threadedly connected to the outer surface of the reciprocating screw 42, and a cleaning assembly 44 is installed on the surface of the slider 43, and a limiting rod 45 is fixedly connected inside the limiting column 6 away from the reciprocating screw 42, and the cleaning assembly 44 comprises a movable seat 441 fixedly connected to the surface of the slider 43, and a driving wheel is rotatably connected at the inner center of the movable seat 441. 442, the outer surface of the driving wheel 442 is fixedly sleeved with an anti-slip sleeve 443, the surface center of the driving wheel 442 is fixedly connected with a first gear 444, the inner rotation of the movable seat 441 is connected with a third gear 446, the surface center of the third gear 446 is fixedly connected with a second gear 445, the outer surfaces of the first gear 444 and the second gear 445 are meshed with a first toothed belt 449, the inner rotation of the movable seat 441 is connected with a fourth gear 447, the surface center of the fourth gear 447 is fixedly connected with a fifth gear 448, the inner rotation of the movable seat 441 is connected with a sixth gear 4411, the surface of the sixth gear 4411 is fixedly connected with a rotating roller 4410, the outer surface of the rotating roller 4410 is fixedly connected with bristles 4413 at equal intervals, the outer surfaces of the sixth gear 4411 and the fifth gear 448 are meshed with a second toothed belt 4412, and scrapers 4414 are fixedly connected to both ends of the bottom of the movable seat 441.
[0022] In this embodiment, by setting a fixed plate 4 and a limiting column 6, etc., after the support seat 2 and the placement seat 3 are taken out, the servo motor 41 is started to drive the reciprocating screw 42 to rotate, and through the engagement with the slider 43, the movable seat 441 is driven to slide on the workbench surface of the spraying equipment body 1, and the scraper 4414 can be used to scrape off the debris on its surface, and then the anti-slip sleeve 443 is abutted against the table surface, and the driving wheel 442 and the sixth gear 4411 are used to drive the roller 4410 to rotate, so that the bristles 4413 rotate, and the scraper 4414 can be used to automatically push the debris to the discharge trough 101 and collect it through the collection box 5, so that the centralized processing of the debris can be realized. Compared with manual cleaning of debris, it is more efficient and reduces the tedious operation of manually cleaning debris one by one. At the same time, it can also ensure that the debris can be collected in an orderly manner, so that the ceramic glaze spraying operation can be carried out more coherently.
[0023] Specifically, a bearing is installed at the connection between the reciprocating screw 42 and the limiting column 6 , and there are two sliders 43 , wherein the inner wall of one slider 43 is slidably connected to the outer surface of the limiting rod 45 .
[0024] In this embodiment, the bearings can provide more precise support and guiding functions. When the reciprocating screw 42 rotates, its motion accuracy is crucial to the operation of the entire device. The bearings can ensure that the screw maintains a stable axial and radial position during rotation, reduce shaking and deviation, and avoid the inability to effectively clean up debris due to motion deviation.
[0025] Specifically, the interior of the material discharge chute 101 is connected to the interior of the collecting box 5 , the width of the material discharge chute 101 is greater than the width of the movable seat 441 , and the surface of the scraper 4414 abuts against the surface of the workbench of the spraying equipment body 1 .
[0026] In this embodiment, this interconnected design ensures that debris has a clear place to go, making it easier to handle it in a centralized manner.
[0027] Specifically, there are two rollers 4410 , and the two rollers 4410 are respectively located on both sides of the first gear 444 and are symmetrically connected with the center of the first gear 444 .
[0028] In this embodiment, the stability of the equipment during the reciprocating process of cleaning debris is ensured, ensuring that the cleaning work can be carried out smoothly and efficiently, and the debris can fall smoothly into the discharge chute 101.
[0029] Specifically, the anti-slip sleeve 443 is a silicone tube, the surface of the anti-slip sleeve 443 rests on the workbench surface of the spray equipment main body 1, the surfaces of the third gear 446 and the fourth gear 447 are meshed and connected, and two magnets with opposite magnetic properties are installed at the center of the workbench surface of the spray equipment main body 1 and at the bottom of the support seat 2.
[0030] In the present embodiment, magnets are installed at the center of the work surface of the spray equipment body 1 and at the bottom of the support seat 2, and the relative surfaces of the two magnets have opposite magnetic properties. Therefore, the support seat 2 can be quickly fixed on the work surface, and the placement seat 3 can be quickly removed when cleaning is required. At the same time, the placement seat 3 can be flexibly and quickly replaced according to the actual material required for spraying, thereby reducing the equipment adjustment time when the product is replaced and improving the overall production efficiency.
[0031] The working principle and use process of the utility model are as follows: after the material spraying is completed, when it is necessary to clean the surface of the workbench on the spraying equipment body 1, first remove the support seat 2 and the placement seat 3, and then start the servo motor 41, the servo motor 41 drives the slider 43 to slide back and forth through the reciprocating screw 42, and the slider 43 drives the movable seat 441 to slide, because the surface of the anti-slip sleeve 443 is against the workbench, due to the friction force, the driving wheel 442 is driven to rotate through the anti-slip sleeve 443, and the driving wheel 442 rotates through the first gear 444, the first toothed belt 449, and the second gear 445 to drive the third gear 446 to rotate, and then the third gear The wheel 446 drives the sixth gear 4411 to rotate through the fourth gear 447, the fifth gear 448, and the second toothed belt 4412. The sixth gear 4411 drives the bristles 4413 to rotate through the roller 4410, so that the bristles 4413 in the sliding direction can rotate in the opposite direction to the driving wheel 442. The scraper 4414 can be used to push the debris to the discharge trough 101 and collect it through the collecting box 5, so that the centralized processing of the debris can be achieved. Compared with manual cleaning of the debris, it is more efficient and reduces the tedious operation of manually cleaning the debris one by one. At the same time, it can also ensure that the debris can be collected in an orderly manner, so that the ceramic glaze spraying operation can be carried out more continuously.
[0032] The above is only the preferred embodiment of the utility model, and does not limit the utility model in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the utility model without departing from the technical solution of the utility model still belongs to the protection scope of the technical solution of the utility model.
Claims
1. A ceramic glaze spraying device, comprising a spraying device body (1), characterized in that: Both sides of the workbench on the spraying equipment body (1) are provided with material discharge troughs (101); the internal magnet of the spraying equipment body (1) is fitted with a support seat (2); the outer surface of the support seat (2) is rotatably connected to a placement seat (3) via a bearing; the interior of the spraying equipment body (1) is fixedly connected to a fixing plate (4); two collecting boxes (5) are plugged into the side of the spraying equipment body (1); two limiting columns (6) are fixedly connected to the side of the spraying equipment body (1); a servo motor (41) is fixedly installed inside the fixing plate (4); a reciprocating screw (42) is fixedly connected to the output end of the servo motor (41); a slider (43) is threadedly connected to the outer surface of the reciprocating screw (42); a cleaning assembly (44) is installed on the surface of the slider (43); and a limiting rod (45) is fixedly connected inside the limiting column (6) away from the reciprocating screw (42).
2. A ceramic glaze spraying device according to claim 1, characterized in that: The cleaning assembly (44) comprises a movable seat (441) fixedly connected to the surface of the slider (43); a driving wheel (442) is rotatably connected to the inner center of the movable seat (441); an anti-slip sleeve (443) is fixedly sleeved on the outer surface of the driving wheel (442); a first gear (444) is fixedly connected to the surface center of the driving wheel (442); a third gear (446) is rotatably connected to the inner part of the movable seat (441); a second gear (445) is fixedly connected to the surface center of the third gear (446); a first toothed belt (449) is meshedly installed on the outer surfaces of the first gear (444) and the second gear (445). ), the movable seat (441) is internally rotatably connected to a fourth gear (447), the surface center of the fourth gear (447) is fixedly connected to a fifth gear (448), the movable seat (441) is internally rotatably connected to a sixth gear (4411), the surface of the sixth gear (4411) is fixedly connected to a roller (4410), the outer surface of the roller (4410) is equidistantly fixedly connected to bristles (4413), the sixth gear (4411) is meshed with the outer surface of the fifth gear (448) and is mounted with a second toothed belt (4412), and both ends of the bottom of the movable seat (441) are fixedly connected to scrapers (4414).
3. A ceramic glaze spraying device according to claim 1, characterized in that: A bearing is installed at the connection between the reciprocating screw (42) and the limiting column (6), and there are two sliders (43), wherein the inner wall of one of the sliders (43) is slidably connected to the outer surface of the limiting rod (45).
4. A ceramic glaze spraying device according to claim 2, characterized in that: The interior of the material discharge chute (101) is connected to the interior of the collection box (5); the width of the material discharge chute (101) is greater than the width of the movable seat (441); and the surface of the scraper (4414) is against the surface of the workbench of the spraying equipment body (1).
5. A ceramic glaze spraying device according to claim 2, characterized in that: The number of the rotating rollers (4410) is two, and the two rotating rollers (4410) are respectively located on both sides of the first gear (444) and are connected in a centrally symmetrical manner with the center of the first gear (444).
6. A ceramic glaze spraying device according to claim 2, characterized in that: The anti-slip sleeve (443) is a silicone tube, the surface of the anti-slip sleeve (443) is against the surface of the workbench of the spray equipment body (1), the surfaces of the third gear (446) and the fourth gear (447) are meshed and connected, and magnets are installed at the center of the workbench of the spray equipment body (1) and at the bottom of the support seat (2), and the opposite surfaces of the two magnets have opposite magnetic properties.