Warehouse cleaning walking mechanism

By designing the clearance traveling mechanism and using crawler transmission components and sweeping devices, the problem of coal freezing and difficulty in cleaning is solved in ship warehouses, enabling convenient movement and rapid collection of coal, reducing manual labor intensity and improving cleaning efficiency. .

CN222373087UActive Publication Date: 2025-01-21CHONGQING ELECTRIC POWER COLLEGE +3
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Patent Information

Application Number
CN202420843928.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2025-01-21
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

After the cargo warehouse of large ships is loaded, due to moisture and climate reasons, the coal blocks are prone to freezing and attached to the inner wall of the cargo warehouse, which makes it difficult to clean, has high labor intensity, and a harsh deep cabin environment.

Method used

A cleaning walking mechanism is designed, including a crawler transmission assembly and a sweeping device. The crawler transmission assembly is composed of a crawler, a driving motor, a support wheel and a driven wheel. The sweeping device is composed of a driven motor, a runner, a slave wheel and a rubber gear plate. Composed, the transmission mechanism includes a transmission cylinder and a driving motor, which is used to facilitate the movement and collection of bilge coal.

Benefits of technology

It achieves convenient movement and rapid collection of bilge coal, reduces manual labor intensity, improves cleaning efficiency, and improves the working environment in deep cabins.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222373087U_ABST
    Figure CN222373087U_ABST
Patent Text Reader

Abstract

The utility model discloses a bin cleaning walking mechanism which comprises a support provided with a crawler belt transmission assembly. The crawler belt transmission assembly comprises a supporting frame connected with the support, a crawler belt arranged on the outer side of the driving wheel in a winding mode, a driving motor fixedly arranged on the supporting frame and connected with the driving wheel, a supporting wheel and a driven wheel, the supporting wheel and the driven wheel are fixedly arranged on the supporting frame and support the crawler belt, the driven wheel is connected with a material sweeping device, and a conveying mechanism is arranged on the support. The feeding end of the conveying mechanism is adjacent to the material sweeping device. During use, the crawler transmission assembly drives the support to move, and then the sweeping device sweeps impurities on the ground into the conveying mechanism, so that the purposes of sweeping and collecting are achieved. According to the utility model, the support with track transmission is arranged, so that the moving is convenient, the sweeping device is arranged to sweep impurities on the ground into the transmission mechanism so as to realize the purpose of sweeping and collecting, the structure is simple and compact, and the operation is convenient and fast.
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Description

Technical Field

[0001] The utility model relates to the technical field of coal bunker cleaning, in particular to a bunker cleaning walking mechanism. Background Art

[0002] The cargo holds of large ships are large in volume and deep in depth. After the cargo holds are loaded with coal, especially the coal contains moisture, and due to climatic reasons, it is easy for the coal to freeze and clot on the inner wall of the cargo hold in winter, and it is not easy to collect and transport. The ice coal that is knocked off is large in volume and difficult to clean, and the manual labor intensity is high. In addition, the deep hold structure of the ship easily creates a hot, dusty and noisy working environment at the bottom of the hold, which can even reach over 50°C in summer, which is very detrimental to the health of the operator. Utility Model Content

[0003] In view of the above-mentioned deficiencies in the prior art, the technical problem to be solved by the utility model is to provide a warehouse cleaning walking mechanism which is convenient for moving and collecting coal blocks at the bottom of the cabin.

[0004] In order to solve the above technical problems, a technical solution adopted by the utility model is: to provide a warehouse cleaning walking mechanism, including a bracket with a crawler transmission assembly, the crawler transmission assembly includes a support frame connected to the bracket, a crawler wrapped around the outside of the driving wheel, an active motor fixed on the bracket and connected to the driving wheel, and a support wheel and a driven wheel fixed on the support frame and supporting the crawler, a sweeping device is connected to the driven wheel, a transmission mechanism is provided on the bracket, and the feeding end of the transmission mechanism is adjacent to the sweeping device; when in use, the crawler transmission assembly drives the bracket to move, and then the sweeping device sweeps impurities on the ground into the transmission mechanism to achieve the purpose of cleaning and collection.

[0005] With the above structure, track wheels are provided to ensure smooth movement, and a sweeping device is provided to facilitate the collection of scattered materials. The feed end of the transmission mechanism is provided near the sweeping device to facilitate sweeping the collected materials into the transmission mechanism, which is then transferred to the collection position by the transmission mechanism to achieve the purpose of deep tank cleaning. The structure is simple and compact and easy to use.

[0006] In order to prevent the track from slipping and transmission deviation, it is preferred that a correction belt is arranged on the inner wall of the track along the axial direction of the track, a synchronous tooth groove is arranged on the correction belt, and an anti-skid rack is arranged on the outer wall of the track along the axial direction of the track; tooth blocks meshing with the synchronous tooth groove are arranged on the wheel surfaces of the driving wheel, the supporting wheel and the driven wheel.

[0007] In order to facilitate the rapid collection of materials, preferably, the sweeping device includes two driven motors fixed on the support frame, rotating wheels respectively connected to the output ends of the two driven motors, driven wheels respectively connected to the two rotating wheel belt transmissions, and adjustment components for respectively adjusting the tension of the two belts, each of the rotating wheels is provided with a bearing on the outer side, each of the bearings is provided with a driven wheel on the outer side, a connecting rod is connected between the two driven wheels, and a first rubber toothed disc and a second rubber toothed disc are respectively spirally provided on the outer side walls of the connecting rod, and the spiral directions of the two rubber toothed discs are arranged in opposite directions.

[0008] In order to ensure transmission efficiency and prevent transmission failure caused by rotation slippage, as preferably, the adjusting assembly includes a rotating mechanism fixed on the support frame, a lower cover body connected to the rotating assembly, an upper cover body screwed with the lower cover body, and a base fixedly arranged on the upper cover body, the cavity cover formed by the lower cover body and the upper cover body is arranged on the outside of the rotating wheel and the following wheel; a support rod is inserted into the upper cover body, a guide cylinder fixedly arranged on the base is sleeved on the outer side of one end of the support rod, a compression spring sleeved on the outer side of the support rod is arranged in the guide cylinder, a limit block is arranged on the support rod, one end of the compression spring abuts against the bottom of the guide cylinder, and the other end abuts against the limit block; the other end of the support rod is provided with a connecting plate passing through the upper cover body, a connecting shaft is provided on the connecting plate, a roller is provided on the connecting shaft, and the wheel surface of the roller is in contact with the inner side wall of the transmission belt.

[0009] In order to facilitate the adjustment of the distance between the rubber gear disk and the transmission mechanism, preferably, the rotating mechanism includes a linear motor fixedly connected to the support frame and a connecting plate fixedly arranged on the lower cover body, two connecting sleeves symmetrically arranged on the left and right of the connecting plate, and two horizontally extending pins symmetrically arranged on the left and right of the output end of the linear motor, and the pins at the corresponding ends are inserted in the connecting sleeves.

[0010] In order to avoid rotation interference, preferably, a clearance through hole is provided on the connecting piece at a position corresponding to the position between the two connecting sleeves.

[0011] In order to facilitate the rapid transmission of materials and to facilitate the crushing of materials during the transmission process, preferably, the transmission mechanism includes a support block fixed on the bracket and a transmission cylinder obliquely arranged on the support block, a driving motor is provided at the high end of the transmission cylinder, and a strap is provided at the low end of the transmission cylinder; a driving tooth and a first screw shaft are concentrically provided at the output end of the driving motor, a driven tooth meshing with the driving tooth is provided on one side of the transmission cylinder, a second screw shaft is concentrically provided on the driven tooth, and the blades of the first screw shaft and the second screw shaft are staggered with each other.

[0012] In order to facilitate the collection of discharged materials, preferably, a discharge port is provided in communication with the lower end surface of the high end of the conveying cylinder.

[0013] In order to better receive the cleaned materials and reduce wear, it is preferred that a strap is provided at the lower end of the conveying cylinder and is adjacent to the two rubber toothed discs. One end of the strap is threadedly connected to the conveying cylinder, and the other end is provided with a curved surface section abutting the ground, and tooth grooves are provided on the curved surface section along the circumferential direction.

[0014] Beneficial effects: The utility model is provided with a bracket with a crawler drive, which is easy to move and is also provided with a sweeping device to sweep impurities on the ground into a transmission mechanism to achieve the purpose of cleaning and collection. The structure is simple and compact and the operation is convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0016] Figure 1 It is a structural schematic diagram of the utility model.

[0017] Figure 2 It is a schematic diagram of the installation structure of the utility model.

[0018] Figure 3 for Figure 2 Enlarged view of point A in .

[0019] Figure 4 for Figure 2 Enlarged view of point B in .

[0020] Figure 5 for Figure 2 Enlarged view of point C in the figure.

[0021] Figure 6 A schematic diagram of the bracket installation structure.

[0022] Figure 7 This is a schematic diagram of the crawler structure.

[0023] Figure 8 It is a structural schematic diagram of the sweeping device.

[0024] Fig. 9 It is a schematic diagram of the installation structure of the upper cover body and the lower cover body.

[0025] Fig.10 Schematic diagram of the installation structure of the transmission mechanism.

[0026] The meanings of the symbols in the accompanying drawings are:

[0027] Bracket-1; crawler track-10; correction belt-11; synchronous tooth groove-12; anti-skid rack-121; linear motor-13; latch-131; support frame-14; support block-15;

[0028] Active motor-2; supporting wheel-20; active wheel-21; driven wheel-22; gear block-23;

[0029] Driven motor-3; rotating wheel-30; driven wheel-31; connecting rod-32; first rubber toothed disc-331; second rubber toothed disc-332;

[0030] Lower cover body-41; upper cover body-42; base-43; support rod-44; connecting plate-45; roller-46; connecting piece-47; connecting sleeve-48; clearance hole-49; guide cylinder-5; compression spring-51; limit block-52;

[0031] Conveying cylinder-6; driving motor-60; strap-61; tooth groove-611; driving tooth-62; first screw shaft-63; driven tooth-64; second screw shaft-65; discharge port-66. DETAILED DESCRIPTION

[0032] Depend on Figures 1 to 10 As shown, the utility model includes a bracket 1 provided with a crawler transmission assembly, the crawler transmission assembly includes a support frame 14 connected to the bracket 1, a crawler 10 wound around the outside of a driving wheel 21, an active motor 2 fixed on the bracket 1 and connected to the driving wheel 21, and a support wheel 20 and a driven wheel 22 fixed on the support frame 14 and supporting the crawler 10, a sweeping device is connected to the driven wheel 22, a transmission mechanism is provided on the bracket 1, and the feeding end of the transmission mechanism is adjacent to the sweeping device; when in use, the crawler transmission assembly drives the bracket 1 to move, and then the sweeping device sweeps impurities on the ground into the transmission mechanism to achieve the purpose of cleaning and collecting.

[0033] Specifically, a correction belt 11 is wound around the inner wall of the track 10 along the axial direction of the track 10, a synchronization tooth groove 12 is provided on the correction belt 11, and an anti-skid rack 121 is wound around the outer wall of the track 10 along the axial direction of the track 10; tooth blocks 23 meshing with the synchronization tooth groove 12 are provided on the wheel surfaces of the driving wheel 21, the supporting wheel 20 and the driven wheel 22.

[0034] The sweeping device includes two driven motors 3 fixed on the support frame 14, rotating wheels 30 respectively connected to the output ends of the two driven motors 3, driven wheels 31 respectively connected to the two rotating wheels 30 by belt transmission, and adjustment components for adjusting the tension of the two belts respectively. A bearing is sleeved on the outer side of each rotating wheel 30, and a driven wheel 22 is sleeved on the outer side of each bearing. A connecting rod 32 is connected between the two driven wheels 31. A first rubber toothed disc 331 and a second rubber toothed disc 332 are spirally provided on the outer side walls of the connecting rod 32, and the spiral directions of the two rubber toothed discs are set in opposite directions.

[0035] The adjusting assembly comprises a rotating mechanism fixed on the bracket 1, a lower cover body 41 connected to the rotating assembly, an upper cover body 42 screwed to the lower cover body 41, and a base 43 fixedly arranged on the upper cover body 42, wherein the cavity cover formed by the lower cover body 41 and the upper cover body 42 is arranged on the outer side of the rotating wheel 30 and the driven wheel 31; a support rod 44 is inserted into the upper cover body 42, a guide cylinder 5 fixedly arranged on the base 43 is sleeved on the outer side of one end of the support rod 44, a compression spring 51 sleeved on the outer side of the support rod 44 is arranged in the guide cylinder 5, a limit block 52 is arranged on the support rod 44, one end of the compression spring 51 abuts against the bottom of the guide cylinder 5, and the other end abuts against the limit block 52; the other end of the support rod 44 is provided with a connecting plate 45 passing through the upper cover body 42, a connecting shaft is provided on the connecting plate 45, a roller 46 is provided on the connecting shaft, and the wheel surface of the roller 46 is in contact with the inner side wall of the transmission belt.

[0036] The rotating mechanism includes a linear motor 13 fixedly connected to the support frame 14 and a connecting piece 47 fixedly arranged on the lower cover body 41, two connecting sleeves 48 symmetrically arranged on the left and right of the connecting piece 47, and two horizontally extended pins 131 symmetrically arranged on the left and right of the output end of the linear motor 13, and the pins 131 at the corresponding ends are inserted in the connecting sleeves 48; a clearance through hole 49 is provided on the connecting piece 47 at a position corresponding to the position between the two connecting sleeves 48.

[0037] The transmission mechanism includes a support block 15 fixed on the bracket 1 and a transmission cylinder 6 obliquely arranged on the support block 15, a driving motor 60 is provided at the upper end of the transmission cylinder 6, and a strap 61 is provided at the lower end of the transmission cylinder 6; a driving tooth 62 and a first screw shaft 63 are concentrically provided at the output end of the driving motor 60, a driven tooth 64 meshingly connected to the driving tooth 62 is provided on one side of the transmission cylinder 6, a second screw shaft 65 is concentrically provided on the driven tooth 64, and the blades of the first screw shaft 63 and the second screw shaft 65 are staggered with each other; a discharge port 66 is connected to the lower end surface of the upper end of the transmission cylinder 6.

[0038] A strap 61 adjacent to the two rubber toothed discs is provided at the lower end of the conveying cylinder 6. One end of the strap 61 is threadedly connected to the conveying cylinder 6, and the other end is provided with a curved surface section abutting against the ground, and a tooth groove 611 is provided on the curved surface section along the circumferential direction.

[0039] The operating principle of the utility model is as follows:

[0040] like Figures 1 to 10As shown, first of all, in view of the fact that the utility model is used in the deep cabin of the ship, remote control is required, so a PLC controller (not shown) connected to the active motor 2, the driven motor 3, the linear motor 13 and the drive motor 60 is preset on the support frame 14, and then the operator uses a control console (not shown) wirelessly connected to the PLC controller outside the deep cabin to realize the opening and closing operations.

[0041] When in use, the control console first turns on the active motor 2 to drive the active wheel 21 to rotate synchronously with the track 10. Since a correction belt 11 is wound on the inner side wall of the track 10 along the axial direction of the track 10, and a synchronous tooth groove 12 is provided on the correction belt 11, the wheel surfaces of the active wheel 21, the supporting wheel 20 and the driven wheel 22 are all provided with tooth blocks 23 meshing with the synchronous tooth groove 12, which can prevent the wheels from slipping and deviating on the track 10 and ensure the transmission efficiency. At the same time, an anti-skid rack 121 is wound on the outer side wall of the track 10 along the axial direction of the track 10 to improve the grip of the track 10.

[0042] After the belt moves into place, the active motor 2 is turned off, and the driven motor 3 and the driving motor 60 are turned on at the same time. The driven motor 3 synchronously drives the rotating wheel 30, the driven wheel 31 and the two connecting rods 32 to rotate, that is, the two rubber toothed discs arranged in opposite spiral directions also rotate synchronously, while gathering the coal slag to the position between the two crawlers 10, the first rubber toothed disc 331 and the second rubber toothed disc 332 also drive the coal slag to move to the transmission cylinder 6 through the strap 61. The coal slag moved into the transmission cylinder 6 is then moved to the upper end of the transmission cylinder 6 by the first screw shaft 63 and the second screw shaft 65 at the same time, and is sent to the conveyor belt or other related storage devices at the discharge port 66 to achieve the purpose of cleaning the cargo hold.

[0043] During the above-mentioned use, it should be noted that a bearing is sleeved on the outer side of each rotating wheel 30, and a driven wheel 22 is sleeved on the outer side of each bearing, so that the rotation of the driven wheel 22 and the rotating wheel 30 does not affect each other, that is, when the bracket 1 is moving or stationary, the rotating wheel 30 can be started to drive the two rubber toothed discs for cleaning.

[0044] In order to reduce the stroke for cleaning the coal cinder, the distance between the follower wheel 31 and the strap 61 should be shortened. Specifically, the linear motor 13 is turned on the control console in a timely manner to drive the pin 131 inserted in the connecting sleeve 48 to move back in the direction of the linear motor 13, that is, the pin 131 drives the connecting sleeve 48 to rotate counterclockwise, and the coal cinder is shoveled and swept in combination with the rotation speed of the follower wheel 31 and the toothed structure of the rubber toothed disc 33, which is conducive to directional and rapid cleaning of the coal cinder; at the same time, a tooth groove 611 is provided on the curved surface section of the strap 61 in the circumferential direction, and the tooth groove 611 at the lower end is directly in contact with the ground to avoid forming a cleaning gap and causing cleaning omissions. The setting of the tooth groove 611 forms a space for friction deformation and giving way on the strap 61, which can reduce wear and extend the service life while meeting the requirement of being close to the ground; since the strap 61 is screwed to the conveying cylinder 6, it is also very convenient to disassemble and replace it after it is worn out.

[0045] Similarly, when the belt between the rotating wheel 30 and the driven wheel 31 becomes loose due to rotation loss, the elastic force of the compression spring 51 will pull the connecting plate 45 and the roller 46 to move toward the direction of the guide cylinder 5 at the same time, that is, to cling to the inner wall of the transmission belt again, so as to straighten the transmission belt and ensure the transmission efficiency.

[0046] In addition, since the blades of the first spiral shaft 63 and the second spiral shaft 65 are staggered with each other and rotate in opposite directions due to the gear transmission, during the process of conveying the coal slag, each adjacent section of the blades between the two rotating shafts can form a rotational extrusion on the coal slag, and this continues from the feeding position at the lower end of the conveying cylinder 6 to the position of the discharge port 66, which is beneficial to crushing the coal slag and facilitates subsequent transportation and processing.

Claims

1. A warehouse clearance walking mechanism, characterized in that: The invention comprises a support (1) provided with a crawler transmission assembly, wherein the crawler transmission assembly comprises a support frame (14) connected to the support frame (1), a crawler (10) wound around the outside of a driving wheel (21), an active motor (2) fixed on the support frame (14) and connected to the driving wheel (21), and a support wheel (20) and a driven wheel (22) fixed on the support frame (14) and supporting the crawler (10), wherein a sweeping device is connected to the driven wheel (22), and a transmission mechanism is provided on the support frame (1), wherein the feeding end of the transmission mechanism is adjacent to the sweeping device; when in use, the crawler transmission assembly drives the support (1) to move, and then the sweeping device sweeps impurities on the ground into the transmission mechanism, so as to achieve the purpose of cleaning and collecting.

2. A warehouse clearance walking mechanism as claimed in claim 1, characterized in that: A deviation-correcting belt (11) is wound on the inner side wall of the crawler (10) along the axial direction of the crawler (10), a synchronous tooth groove (12) is provided on the deviation-correcting belt (11), and an anti-skid rack (121) is wound on the outer side wall of the crawler (10) along the axial direction of the crawler (10); tooth blocks (23) meshingly connected with the synchronous tooth groove (12) are provided on the wheel surfaces of the driving wheel (21), the supporting wheel (20) and the driven wheel (22).

3. A warehouse clearance walking mechanism according to claim 1, characterized in that: The material sweeping device comprises two driven motors (3) fixed on a support frame (14), rotating wheels (30) respectively connected to the output ends of the two driven motors (3), driven wheels (31) respectively connected to the two rotating wheels (30) by belt transmission, and adjustment components respectively adjusting the tension of the two belts; a bearing is sleeved on the outer side of each rotating wheel (30), a driven wheel (22) is sleeved on the outer side of each bearing, a connecting rod (32) is connected between the two driven wheels (31), and a first rubber toothed disc (331) and a second rubber toothed disc (332) are respectively spirally arranged on the outer side wall of the connecting rod (32), and the spiral directions of the two rubber toothed discs are arranged in opposite directions.

4. A warehouse clearance walking mechanism as claimed in claim 3, characterized in that: The adjustment assembly comprises a rotating mechanism fixed on the support frame (14), a lower cover body (41) connected to the rotating mechanism, an upper cover body (42) screwed to the lower cover body (41), and a base (43) fixed on the upper cover body (42); a cavity cover formed by the lower cover body (41) and the upper cover body (42) is arranged on the outer side of the rotating wheel (30) and the follower wheel (31); a support rod (44) is inserted into the upper cover body (42), and a guide cylinder (55) fixed on the base (43) is sleeved on the outer side of one end of the support rod (44). ), a compression spring (51) sleeved on the outside of a support rod (44) is arranged in the guide cylinder (5), a limit block (52) is arranged on the support rod (44), one end of the compression spring (51) abuts against the bottom of the guide cylinder (5), and the other end abuts against the limit block (52); the other end of the support rod (44) is provided with a connecting plate (45) passing through the upper cover body (42), a connecting shaft is arranged on the connecting plate (45), a roller (46) is arranged on the connecting shaft, and the wheel surface of the roller (46) is in contact with the inner wall of the transmission belt.

5. A warehouse clearing walking mechanism as claimed in claim 4, characterized in that: The rotating mechanism comprises a linear motor (13) fixedly connected to a support frame (14), a connecting plate (47) fixedly arranged on the lower cover (41), two connecting sleeves (48) symmetrically arranged on the left and right of the connecting plate (47), and two horizontally extending plugs (131) symmetrically arranged on the left and right of the output end of the linear motor (13), and the plugs (131) at the corresponding ends are inserted into the connecting sleeves (48).

6. A warehouse clearing walking mechanism as claimed in claim 5, characterized in that: A clearance through hole (49) is provided on the connecting piece (47) at a position corresponding to between the two connecting sleeves (48).

7. A warehouse clearance walking mechanism according to claim 1, characterized in that: The transmission mechanism comprises a support block (15) fixed on a bracket (1) and a transmission cylinder (6) obliquely arranged on the support block (15); a driving motor (60) is arranged at the upper end of the transmission cylinder (6), and a strap (61) is arranged at the lower end of the transmission cylinder (6); a driving tooth (62) and a first screw shaft (63) are coaxially arranged at the output end of the driving motor (60); a driven tooth (64) meshingly connected with the driving tooth (62) is arranged at one side inside the transmission cylinder (6); a second screw shaft (65) is coaxially arranged on the driven tooth (64); and blades of the first screw shaft (63) and the second screw shaft (65) are arranged in a staggered manner.

8. A warehouse clearing walking mechanism as claimed in claim 7, characterized in that: A discharge port (66) is provided in communication with the lower end surface of the high end of the conveying cylinder (6).

9. A warehouse clearing walking mechanism as claimed in claim 7, characterized in that: A strap (61) adjacent to the two rubber toothed discs is provided at the lower end of the conveying cylinder (6); one end of the strap (61) is threadedly connected to the conveying cylinder (6); the other end is provided with a curved surface section abutting against the ground; and tooth grooves (611) are provided on the curved surface section along the circumferential direction.