Sterilizing and filling equipment for dairy product production
By designing sterilization filling equipment for dairy production, the two-way stirring of dairy products and the positioning and transmission of containers of different specifications are realized, which solves the deficiencies of existing equipment in terms of air removal efficiency and filling accuracy inside dairy products, and significantly Improved device performance.
Patent Information
- Application Number
- CN202421074532.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-05-16
AI Technical Summary
Existing sterilization filling equipment for dairy production has shortcomings in the internal air removal efficiency and filling accuracy of dairy products.
A sterilization filling equipment including a workbench, positioning mechanism and two-way stirring mechanism is designed. The equipment uses a PLC controller to achieve two-way mixing of dairy products, discharge internal air, and achieve accurate delivery of containers of different specifications through a positioning mechanism.
It effectively avoids the floating of fat in dairy products, improves the internal air removal efficiency, improves filling accuracy, and improves the overall performance of the equipment.
Smart Images

Figure CN222373262U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dairy product production, in particular to a sterilization filling device used for dairy product production. Background Art
[0002] Dairy products refer to foods made from the milk of animals such as cows, sheep, goats, and buffaloes. These dairy products are one of the important sources of nutrition for humans and are rich in nutrients such as protein, fat, minerals, and vitamins. The sterilization filling equipment used in the production of dairy products is a highly specialized and automated equipment that can effectively ensure the safety and hygiene of dairy products and improve production efficiency and product quality.
[0003] Some of the existing sterilization filling equipment used for dairy product production uses a method without a stirring unit to store dairy products; some of the existing sterilization filling equipment used for dairy product production uses a positioning mechanism to fix the dairy product container to transfer the dairy product container;
[0004] This type of traditional sterilization filling equipment used in dairy product production has the following problems. For example, the use of a method without a stirring unit may affect the efficiency of removing air inside the dairy product, and the use of a positioning mechanism may affect the filling accuracy of the sterilization filling equipment used in dairy product production. Utility Model Content
[0005] The technical problem to be solved by the utility model is to overcome the existing defects and provide a sterilization filling equipment for dairy product production, which can realize two-way stirring of dairy products, effectively prevent fat from floating up, and effectively discharge the air inside the dairy products. At the same time, it can realize the positioning and transmission of containers of different specifications, which can effectively solve the problems in the background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a sterilization filling device for dairy product production, comprising a workbench, a positioning mechanism and a bidirectional stirring mechanism;
[0007] Workbench: A storage tank is placed on the left side of the workbench. A bracket is fixedly connected to the left end of the workbench. A slide is provided on the upper end of the bracket. Two sliding seats are slidably connected inside the slide. Nozzles are provided on the right ends of the sliding seats. Flow meters are provided on the upper ends of the nozzles. The upper ends of the flow meters are connected to the same guide pipe. A feed pump is provided on the right end of the storage tank. The water outlet of the feed pump is connected to the middle part of the guide pipe through a conduit.
[0008] Positioning mechanism: It is arranged at the upper end of the workbench;
[0009] Bidirectional stirring mechanism: It is arranged at the upper end of the storage tank;
[0010] Wherein: it also includes a PLC controller, the PLC controller is arranged at the front end of the right side surface of the workbench, the flow meter and the PLC controller are bidirectionally electrically connected, the input end of the feed pump is electrically connected to the output end of the PLC controller, and the input end of the PLC controller is electrically connected to an external power supply, which can realize bidirectional stirring of dairy products, effectively prevent fat from floating, and effectively discharge the air inside the dairy products, and can realize the positioning and transmission of containers of different specifications.
[0011] Furthermore, the positioning mechanism includes a support, a screw rod, a positioning plate and an auxiliary wheel. The support is symmetrically fixedly connected to the upper end of the workbench, the screw rods are threadedly connected to the upper end of the support, and one end of two longitudinally adjacent screw rods close to the center of the workbench is fixedly connected to the positioning plate, and the middle part of the positioning plate is rotatably connected to evenly distributed auxiliary wheels for the transportation of dairy containers of different specifications.
[0012] Furthermore, the positioning mechanism also includes a driving handle, which is fixedly connected to an end of the screw rod away from the center of the workbench to provide driving force for adjusting the positioning plate.
[0013] Furthermore, the bidirectional stirring mechanism includes a motor 1, a stirring rod 1, a driving gear, a driven gear and a stirring rod 2, wherein the stirring rod 1 is rotatably connected to the middle part of the storage tank, the lower end of the stirring rod 1 is fixedly connected to a propeller blade, the stirring rod 2 is evenly rotatably connected to the inside of the storage tank, the middle part of the stirring rod 2 is fixedly connected to evenly distributed stirring blades, the driving gear is fixedly connected to the upper end of the stirring rod 1, the driven gears are fixedly connected to the upper end of the stirring rod 2, the driven gears are meshed with the driving gear, the motor 1 is arranged at the upper end of the storage tank, the output shaft of the motor 1 is fixedly connected to the upper end of the stirring rod 1, and the input end of the motor 1 is electrically connected to the output end of the PLC controller to achieve bidirectional stirring of dairy products.
[0014] Furthermore, an air outlet pipe is provided at the upper end of the storage tank, a feed pipe is provided at the left end of the storage tank, evenly distributed heating pipes are provided inside the storage tank, a discharge pipe is provided at the lower end of the storage tank, an electric valve is provided in the middle of the discharge pipe, and the input ends of the electric valve and the heating pipe are electrically connected to the output end of the PLC controller to achieve sterilization and entry and exit control of dairy products.
[0015] Furthermore, the interior of the slide groove is rotatably connected with screw rod 2, the left end of the sliding seat is threadedly connected to the middle part of screw rod 2, the upper end of the front surface of the bracket is provided with motor 2, the output shaft of motor 2 is fixedly connected to the front end of screw rod 2, and the input end of motor 2 is electrically connected to the output end of the PLC controller to realize the movement of the nozzle.
[0016] Furthermore, an electric conveyor belt is arranged inside the workbench, and an input end of the electric conveyor belt is electrically connected to an output end of a PLC controller to realize the conveyance of dairy product containers.
[0017] Compared with the prior art, the utility model has the following beneficial effects: the sterilization filling equipment for dairy product production has the following advantages:
[0018] 1. Personnel use the PLC controller to operate motor 1. The output shaft of motor 1 rotates to drive stirring rod 1, which in turn drives the driving gear to rotate. The driving gear rotates to drive the driven gear, and the driven gear rotates to drive stirring rod 2, thereby realizing two-way stirring of dairy products. At the same time, the PLC controller realizes the operation of the heating tube, thereby realizing heating and sterilization of dairy products, and exhausting the air inside the dairy products. It can realize two-way stirring of dairy products, effectively prevent fat from floating, and effectively exhaust the air inside the dairy products.
[0019] 2. The personnel first rotate the driving handle in sequence according to the specifications of the dairy container. The rotation of the driving handle drives the rotation of the laterally adjacent screws. The rotation of the screws causes the positioning plates to move toward the center of the workbench. The movement of the positioning plates drives the vertically adjacent auxiliary wheels to move toward the center of the workbench, thereby realizing the lateral spacing adjustment of the auxiliary wheels, which can realize the positioning and transmission of containers of different specifications, and effectively improve the sterilization and filling accuracy of the sterilization and filling equipment used in dairy production. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the structure of the utility model;
[0021] Figure 2 It is a schematic cross-sectional structural diagram of the front side of the utility model;
[0022] Figure 3 It is a cross-sectional structural schematic diagram of the left side of the utility model;
[0023] Figure 4 This is an enlarged structural diagram of the utility model at A;
[0024] Figure 5 It is a schematic diagram of the enlarged structure of point B of the utility model.
[0025] In the figure: 1 workbench, 2 storage tank, 3 positioning mechanism, 31 support, 32 screw rod 1, 33 positioning plate, 34 auxiliary wheel, 35 driving handle, 4 two-way stirring mechanism, 41 motor 1, 42 stirring rod 1, 43 driving gear, 44 driven gear, 45 stirring rod 2, 5 electric conveyor, 6 bracket, 7 slide, 8 screw rod 2, 9 sliding seat, 10 motor 2, 11 nozzle, 12 flow meter, 13 guide pipe, 14 exhaust pipe, 15 feed pipe, 16 electric valve, 17 feed pump, 18 PLC controller, 19 heating pipe. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] See also Figure 1-5 ,This embodiment provides a technical solution: a sterilization filling device for dairy product production, comprising a workbench 1, a positioning mechanism 3 and a bidirectional stirring mechanism 4;
[0028] Workbench 1: A storage tank 2 is placed on its left side, a bracket 6 is fixedly connected to the left end of the workbench 1, a slide groove 7 is provided on the upper end of the bracket 6, a screw rod 8 is rotatably connected inside the slide groove 7, the left end of the sliding seat 9 is threadedly connected to the middle part of the screw rod 8, a motor 10 is provided on the upper end of the front surface of the bracket 6, the output shaft of the motor 10 is fixedly connected to the front end of the screw rod 8, the input end of the motor 10 is electrically connected to the output end of the PLC controller 18, two sliding seats 9 are slidably connected inside the slide groove 7, a nozzle 11 is provided on the right end of the sliding seat 9, a flow meter 12 is provided on the upper end of the nozzle 11, and the upper end of the flow meter 12 is connected to the same guide pipe 13, a feed pump 17 is provided on the right end of the storage tank 2, and the water outlet of the feed pump 17 is connected to the middle part of the guide pipe 13 through a conduit, an electric conveyor belt 5 is provided inside the workbench 1, and the input end of the electric conveyor belt 5 is electrically connected to the output end of the PLC controller 18, and the PLC controller 18 realizes electrical The electric conveyor belt 5 is in operation, and the operation of the electric conveyor belt 5 realizes the transmission of the dairy product container. When the dairy product container is transmitted to the working area, the PLC controller 18 realizes the operation of the feed pump 17, and the feed pump 17 pumps the dairy product into the interior of the guide tube 13 through the conduit. At the same time, the PLC controller 18 realizes the operation of the flow meter 12. The dairy product in the guide tube 13 passes through the flow meter 12 and the nozzle 11 in turn and enters the interior of the dairy product container. The flow meter 12 transmits the flow of the dairy product to the signal receiving end of the PLC controller 18 in real time, thereby controlling the filling amount of the dairy product. At the same time, the PLC controller 18 realizes the operation of the motor 2 10. The output shaft of the motor 2 10 rotates to drive the screw 2 8 to rotate, so that the sliding seat 9 moves with the dairy product container, thereby realizing the filling of the dairy product. After the filling is completed, the PLC controller 18 realizes the reverse operation of the motor 2 10, thereby realizing the reverse rotation of the screw 2 8, so that the sliding seat 9 moves to the initial position, and then the next filling is carried out;
[0029] The positioning mechanism 3 is arranged at the upper end of the workbench 1. The positioning mechanism 3 includes a support 31, a screw rod 32, a positioning plate 33 and an auxiliary wheel 34. The support 31 is symmetrically fixedly connected to the upper end of the workbench 1. The screw rods 32 are all threadedly connected to the upper end of the support 13. The ends of the two longitudinally adjacent screw rods 32 close to the center of the workbench 1 are fixedly connected with the positioning plate 33. The middle parts of the positioning plates 33 are rotatably connected with evenly distributed auxiliary wheels 34. The positioning mechanism 3 also includes a driving handle 35. The driving handle 35 is fixedly connected to the end of the screw rod 32 away from the center of the workbench 1. According to the specifications of the dairy product container, the driving handle 35 is rotated in sequence. The rotation of the driving handle 35 drives the rotation of the laterally adjacent screw rods 32. The rotation of the screw rod 32 makes the positioning plates 33 move toward the center of the workbench 1. The movement of the positioning plates 33 drives the vertically adjacent auxiliary wheels 34 to move toward the center of the workbench 1, thereby realizing the lateral spacing adjustment of the auxiliary wheels 14.
[0030] Bidirectional stirring mechanism 4: It is arranged at the upper end of the storage tank 2. The bidirectional stirring mechanism 4 includes a motor 1 41, a stirring rod 1 42, a driving gear 43, a driven gear 44 and a stirring rod 2 45. The stirring rod 1 42 is rotatably connected to the middle part of the storage tank 2. The lower end of the stirring rod 1 42 is fixedly connected with a propeller blade. The stirring rod 2 45 is evenly rotatably connected to the inside of the storage tank 2. The middle part of the stirring rod 2 45 is fixedly connected with evenly distributed stirring blades. The driving gear 43 is fixedly connected to the upper end of the stirring rod 1 42. The driven gears 44 are all fixedly connected to the upper end of the stirring rod 2 45. The driven gears 44 are all meshed and connected with the driving gear 43. , a motor 41 is arranged at the upper end of the storage tank 2, an output shaft of the motor 41 is fixedly connected to the upper end of the stirring rod 42, an input end of the motor 41 is electrically connected to the output end of the PLC controller 18, and when the motor 41 is running, the output shaft of the motor 41 rotates to drive the stirring rod 42 to rotate, thereby driving the driving gear 44 to rotate, the driving gear 44 rotates to drive the driven gear 45 to rotate, and the driven gear 45 rotates to drive the stirring rod 43 to rotate, thereby realizing two-way stirring of the dairy product, and at the same time, the PLC controller 18 realizes the operation of the heating tube 19, thereby realizing heating and sterilization of the dairy product, and at the same time, exhausting the air inside the dairy product;
[0031] Wherein: it also includes a PLC controller 18, which is arranged at the front end of the right side surface of the workbench 1, the flow meter 12 and the PLC controller 18 are bidirectionally electrically connected, the input end of the feed pump 17 is electrically connected to the output end of the PLC controller 18, and the input end of the PLC controller 18 is electrically connected to an external power supply;
[0032] Among them: an air outlet pipe 14 is provided at the upper end of the storage tank 2, a feed pipe 15 is provided at the left end of the storage tank 2, evenly distributed heating pipes 19 are provided inside the storage tank 2, a discharge pipe is provided at the lower end of the storage tank 2, an electric valve 16 is provided in the middle of the discharge pipe, and the input ends of the electric valve 16 and the heating pipe 19 are electrically connected to the output end of the PLC controller 18.
[0033] The working principle of a sterilization filling equipment for dairy product production provided by the utility model is as follows: during operation, the personnel first stably place the workbench 1 and the storage tank 2 in a horizontal working area. After the placement is stable, the personnel first rotate the driving handle 35 in sequence according to the specifications of the dairy product container. The rotation of the driving handle 35 drives the laterally adjacent screw rods 32 to rotate. The rotation of the screw rods 32 causes the positioning plates 33 to move toward the center of the workbench 1. The movement of the positioning plates 33 drives the vertically adjacent auxiliary wheels 34 to move toward the center of the workbench 1, thereby realizing the lateral spacing adjustment of the auxiliary wheels 14. After the adjustment is completed, the personnel stop rotating the driving handle 35, and then the personnel realize the operation of the electric conveyor belt 5 through the PLC controller 18. The operation of the electric conveyor belt 5 realizes the transmission of the dairy product container. When the dairy product container is transmitted to the working area, the PLC controller 18 realizes the operation of the feed pump 17. The feed pump 17 pumps the dairy product into the interior of the guide tube 13 through the conduit. At the same time, the PLC controller 18 realizes the operation of the flow meter 12, and the dairy product in the guide tube 13 is sequentially The milk enters the dairy product container through the flow meter 12 and the nozzle 11. The flow meter 12 transmits the milk product flow to the signal receiving end of the PLC controller 18 in real time, thereby controlling the filling amount of the dairy product. At the same time, the PLC controller 18 realizes the operation of the motor 2 10. The output shaft of the motor 2 10 rotates to drive the screw 2 8 to rotate, so that the sliding seat 9 moves with the dairy product container, thereby realizing the filling of the dairy product. After the filling is completed, the PLC controller 18 realizes the reverse operation of the motor 2 10, thereby realizing the reverse rotation of the screw 2 8, so that the sliding seat 9 moves to the initial position, and then the next filling is carried out. At the same time, the PLC controller 18 realizes the operation of the motor 1 41. The output shaft of the motor 1 41 rotates to drive the stirring rod 1 42 to rotate, thereby driving the driving gear 44 to rotate. The driving gear 44 rotates to drive the driven gear 45 to rotate. The driven gear 45 rotates to drive the stirring rod 2 43 to rotate, thereby realizing two-way stirring of the dairy product. At the same time, the PLC controller 18 realizes the operation of the heating tube 19, thereby realizing heating and sterilization of the dairy product, and at the same time discharging the air inside the dairy product.
[0034] It is worth noting that the motor 1 41 disclosed in the above embodiments can be selected from ECMA-C20807RS servo drive motor, the electric conveyor belt 5 can be selected from TH217 electric conveyor belt, the motor 2 10 can be selected from 5I K120A-AF motor, the flow meter 12 can be selected from JKM-LDE electromagnetic flow meter, the electric valve 16 can be selected from HK60-DF electric flange butterfly valve, the feed pump 17 can be selected from BWJ8-5 water pump, the PLC controller 18 can be selected from 6ES7211-0AA23-0XB0 programmable controller, the heating pipe 19 can be selected from FYCP / 05 air heating pipe, and the PLC controller 18 controls the motor 1 41, the electric conveyor belt 5, the motor 2 10, the flow meter 12, the electric valve 16 and the feed pump 17, all of which adopt the methods commonly used in the prior art.
[0035] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A sterilization filling equipment for dairy product production, characterized in that: It comprises a workbench (1), a positioning mechanism (3) and a bidirectional stirring mechanism (4); A workbench (1): a material storage tank (2) is placed on the left side thereof, a bracket (6) is fixedly connected to the left end of the workbench (1), a slide groove (7) is arranged at the upper end of the bracket (6), two sliding seats (9) are slidably connected inside the slide groove (7), a nozzle (11) is arranged at the right end of each sliding seat (9), a flow meter (12) is arranged at the upper end of each nozzle (11), the upper end of each flow meter (12) is connected to the same flow guide pipe (13), a feed pump (17) is arranged at the right end of the material storage tank (2), and the water outlet of the feed pump (17) is connected to the middle part of the flow guide pipe (13) through a conduit; Positioning mechanism (3): it is arranged at the upper end of the workbench (1); A bidirectional stirring mechanism (4) is arranged at the upper end of the storage tank (2); The invention further comprises a PLC controller (18), wherein the PLC controller (18) is arranged at the front end of the right side surface of the workbench (1), the flow meter (12) and the PLC controller (18) are bidirectionally electrically connected, the input end of the feed pump (17) is electrically connected to the output end of the PLC controller (18), and the input end of the PLC controller (18) is electrically connected to an external power supply.
2. The sterilization filling equipment for dairy product production according to claim 1, characterized in that: The positioning mechanism (3) comprises a support (31), a screw rod (32), a positioning plate (33) and an auxiliary wheel (34); the support (31) is symmetrically fixedly connected to the upper end of the workbench (1); the screw rods (32) are threadedly connected to the upper end of the support; one end of two longitudinally adjacent screw rods (32) close to the center of the workbench (1) is fixedly connected to the positioning plate (33); and the middle part of the positioning plate (33) is rotatably connected to the auxiliary wheels (34) evenly distributed.
3. The sterilization filling equipment for dairy product production according to claim 2, characterized in that: The positioning mechanism (3) also includes a driving handle (35), and the driving handle (35) is fixedly connected to an end of the screw rod (32) away from the center of the workbench (1).
4. The sterilization filling equipment for dairy product production according to claim 1, characterized in that: The bidirectional stirring mechanism (4) comprises a motor (41), a stirring rod (42), a driving gear (43), a driven gear (44) and a stirring rod (45), wherein the stirring rod (42) is rotatably connected to the middle part of the storage tank (2), the lower end of the stirring rod (42) is fixedly connected with a propeller blade, the stirring rod (45) is evenly rotatably connected to the inside of the storage tank (2), the middle part of the stirring rod (45) is fixedly connected with evenly distributed stirring blades, the driving gear (43) is fixedly connected to the upper end of the stirring rod (42), the driven gears (44) are fixedly connected to the upper end of the stirring rod (45), and the driven gears (44) are meshed with the driving gear (43), the motor (41) is arranged at the upper end of the storage tank (2), the output shaft of the motor (41) is fixedly connected to the upper end of the stirring rod (42), and the input end of the motor (41) is electrically connected to the output end of the PLC controller (18).
5. The sterilization filling equipment for dairy product production according to claim 1, characterized in that: The upper end of the storage tank (2) is provided with an air outlet pipe (14), the left end of the storage tank (2) is provided with a feed pipe (15), the interior of the storage tank (2) is provided with uniformly distributed heating pipes (19), the lower end of the storage tank (2) is provided with a discharge pipe, the middle part of the discharge pipe is provided with an electric valve (16), and the input ends of the electric valve (16) and the heating pipe (19) are both electrically connected to the output end of the PLC controller (18).
6. The sterilization filling equipment for dairy product production according to claim 1, characterized in that: The interior of the slide groove (7) is rotatably connected with a screw rod 2 (8), the left end of the sliding seat (9) is threadedly connected to the middle part of the screw rod 2 (8), the upper end of the front surface of the bracket (6) is provided with a motor 2 (10), the output shaft of the motor 2 (10) is fixedly connected to the front end of the screw rod 2 (8), and the input end of the motor 2 (10) is electrically connected to the output end of the PLC controller (18).
7. The sterilization filling equipment for dairy product production according to claim 1, characterized in that: An electric conveyor belt (5) is arranged inside the workbench (1), and an input end of the electric conveyor belt (5) is electrically connected to an output end of a PLC controller (18).