Trimming device for production of disassembly-free composite heat preservation formwork

By designing a disassembly-free trimming device for the production of composite insulation formwork, using a gear motor-driven rotating shaft and cutting wheel, the existing technology's problems of slow trimming speed and low precision are solved, and an efficient and precise trimming process is achieved. .

CN222375065UActive Publication Date: 2025-01-21ZHEJIANG UNIV
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Patent Information

Application Number
CN202421130779.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-01-21
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

In the prior art, the trimming process of the composite insulation template without disassembly relies on manual removal, resulting in slow removal speed and low accuracy, increasing the scrap rate and reducing the trimming efficiency.

Method used

A disassembly-free edge trimming device for the production of composite insulation formwork is designed, which includes a cutting component, a collecting component and a conveying component. Through the rotating shaft and cutting wheel driven by a gear motor, high-precision removal of the grid cloth on the edge of the formwork is achieved.

Benefits of technology

The speed and accuracy of the trimming process are improved, the scrap rate is significantly reduced, and the trimming efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a trimming device for production of a disassembly-free composite heat preservation formwork, belongs to the technical field of trimming, and is used for solving the problems of low cutting speed and low trimming efficiency in the existing trimming work. Comprising a mounting box and a cutting assembly, the cutting assembly comprises a mounting groove plate, the mounting groove plate is fixed to the upper portion of the mounting box, a two-way threaded rod is rotatably arranged in the mounting groove plate, two sliding blocks are in threaded connection to the two-way threaded rod, moving plates are fixed to the two sliding blocks, and two rotating shafts are rotatably arranged on the moving plates; a gear pair is fixed to one ends of the two rotating shafts, a first cutting wheel and a second cutting wheel are fixed to the other ends of the two rotating shafts correspondingly, a gear motor is fixed to the side face of the moving plate, an output shaft of the gear motor is connected with one rotating shaft through a coupler, and a collecting assembly is arranged on the side face of the moving plate. The two sides of the mounting box are each provided with a first conveying assembly and a second conveying assembly. According to the utility model, the trimming efficiency of the disassembly-free heat-preservation composite template can be improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of trimming, and relates to a trimming device for producing a non-disassembly composite thermal insulation template. Background Art

[0002] The non-disassembly insulation composite formwork is an integrated insulation structure system introduced from abroad. The non-disassembly insulation composite formwork prefabricates the traditional thin plaster system insulation layer, bonding layer, fiberglass mesh cloth, plastering mortar and other layers into a board in the factory, replacing the traditional wooden formwork and steel formwork during concrete pouring.

[0003] After the production of the non-disassembly thermal insulation composite formwork, it is necessary to trim the two sides of the non-disassembly thermal insulation composite formwork, that is, to cut off the part of the glass fiber mesh cloth extending out of the non-disassembly thermal insulation composite formwork. The existing trimming work is generally done manually, and the cutting speed is slow. At the same time, it is not easy to control the cutting accuracy during manual cutting, which increases the scrap rate and reduces the trimming efficiency. Therefore, we propose a trimming device for the production of non-disassembly composite insulation formwork. Utility Model Content

[0004] The purpose of the utility model is to address the above-mentioned problems in the existing technology and to propose a trimming device for the production of non-disassembly composite thermal insulation templates. The technical problem to be solved by the device is: how to quickly and accurately cut off the glass fiber mesh cloth extending out of the non-disassembly thermal insulation composite template, thereby improving the trimming efficiency.

[0005] The purpose of the utility model can be achieved through the following technical solutions:

[0006] A trimming device for the production of non-disassembly composite insulation formwork comprises an installation box and a cutting assembly, wherein the cutting assembly comprises an installation slot plate, the installation slot plate is fixed on the top of the installation box, a bidirectional threaded rod is rotatably arranged inside the installation slot plate, two sliding blocks are threadedly connected to the bidirectional threaded rod, a movable plate is fixed above the two sliding blocks, two rotating shafts are rotatably arranged on the movable plate, a gear pair is fixed at one end of the two rotating shafts, a first cutting wheel and a second cutting wheel are respectively fixed at the other ends of the two rotating shafts, a gear motor is fixed on the side of the movable plate, the output shaft of the gear motor is connected to one of the rotating shafts through a coupling, an adjusting motor is fixed at the end of the installation slot plate, the output shaft of the adjusting motor is connected to the bidirectional threaded rod through a coupling, a collecting assembly is arranged on the side of the movable plate, and a conveying assembly 1 and a conveying assembly 2 are arranged on both sides of the installation box.

[0007] The collecting assembly includes a collecting box and two collecting buckets, the two collecting buckets are respectively fixed on the side of the movable plate at corresponding positions, a material drop opening is opened below the collecting bucket, a vibration motor is arranged below the collecting bucket, and the collecting box is slidably arranged inside the mounting box.

[0008] With the above structure, the vibration motor drives the collecting bucket to vibrate, and the collecting bucket conveys the internal debris to the drop opening, and the debris falls into the interior of the collecting box through the drop opening.

[0009] The conveying component 1 includes a first conveying motor and two first vertical plates, the two first vertical plates are located on the sides of the installation box, a first U-shaped plate is fixed above the two first vertical plates, a plurality of first rotating rollers are arranged for rotation inside the first U-shaped plate, a plurality of first conveying belts are arranged on the plurality of first rotating rollers, the first conveying motor is fixed on the side of the first U-shaped plate, and the output shaft of the first conveying motor is connected to one of the first rotating rollers through a coupling.

[0010] With the above structure, the first conveying motor drives one of the first rotating rollers to rotate through the output shaft, one of the first rotating rollers drives the first conveyor belt to move, and the first conveyor belt drives the non-disassembly composite thermal insulation template to move.

[0011] The conveying component 2 includes a second conveying motor and two second vertical plates, the two second vertical plates are located on the sides of the installation box, a second U-shaped plate is fixed above the two second vertical plates, a plurality of second rotating rollers are rotatably arranged inside the second U-shaped plate, a plurality of second conveying belts are arranged above the plurality of second rotating rollers, the second conveying motor is fixed on the side of the second U-shaped plate, and the output shaft of the second conveying motor is connected to one of the second rotating rollers through a coupling.

[0012] With the above structure, the second conveying motor drives one of the second rotating rollers to rotate through the output shaft, one of the second rotating rollers drives the second conveyor belt to rotate, and the second conveyor belt drives the non-disassembly composite insulation template to move.

[0013] Compared with the prior art, the trimming device for the production of non-disassembly composite insulation templates has the following advantages:

[0014] Through the cooperation of the cutting component, the collecting component, the conveying component one and the conveying component two, the adjusting motor drives the bidirectional threaded rod to rotate through the output shaft, the bidirectional threaded rod drives the two sliding blocks to move, the two sliding blocks drive the moving plates at the corresponding positions to move, the moving plates drive the two rotating shafts to move, the two rotating shafts drive the first cutting wheel and the second cutting wheel to move, thereby moving the first cutting wheel and the second cutting wheel to appropriate positions, the gear motor drives one of the rotating shafts to rotate through the output shaft, the rotating shaft drives the other rotating shaft to rotate synchronously in the opposite direction through the gear pair, the two rotating shafts drive the first cutting wheel and the second cutting wheel to rotate, the first cutting wheel and the second cutting wheel cut off the mesh cloth at the edge of the non-disassembly composite insulation template, thereby improving the cutting speed and accuracy, thereby improving the trimming efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the front three-dimensional structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the rear three-dimensional structure of the utility model;

[0017] Figure 3 It is a schematic diagram of the top view structure of the utility model;

[0018] Figure 4 It is a schematic diagram of the cross-sectional structure of the utility model;

[0019] In the figure: 1. first rotating roller; 2. first conveyor belt; 3. first U-shaped plate; 4. first vertical plate; 5. gear pair; 6. mounting groove plate; 7. collecting box; 8. second vertical plate; 9. second conveyor belt; 10. second conveying motor; 11. second rotating roller; 12. second U-shaped plate; 13. first conveying motor; 14. first cutting wheel; 15. gear motor; 16. adjusting motor; 17. mounting box; 18. collecting bucket; 19. rotating shaft; 20. moving plate; 21. bidirectional threaded rod; 22. vibration motor; 23. sliding block; 24. second cutting wheel. DETAILED DESCRIPTION

[0020] The technical solution of this patent is further described in detail below in conjunction with specific implementation methods.

[0021] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0022] In the description of this patent, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing this patent and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this patent.

[0023] In the description of this patent, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be fixedly connected or set, or it can be detachably connected or set, or connected or set in one piece. For ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to specific circumstances.

[0024] See also Figure 1-4The present embodiment provides a trimming device for the production of non-disassembly composite insulation templates, including an installation box 17 and a cutting assembly, the cutting assembly including an installation slot plate 6, the installation slot plate 6 is fixed on the top of the installation box 17, a bidirectional threaded rod 21 is rotatably arranged inside the installation slot plate 6, two sliding blocks 23 are threadedly connected to the bidirectional threaded rod 21, a moving plate 20 is fixed above the two sliding blocks 23, two rotating shafts 19 are rotatably arranged on the moving plate 20, a gear pair 5 is fixed at one end of the two rotating shafts 19, a first cutting wheel 14 and a second cutting wheel 24 are respectively fixed at the other end of the two rotating shafts 19, a gear motor 15 is fixed on the side of the moving plate 20, the output shaft of the gear motor 15 is connected to one of the rotating shafts 19 through a coupling, an adjusting motor 16 is fixed at the end of the installation slot plate 6, the output shaft of the adjusting motor 16 is connected to the bidirectional threaded rod 21 through a coupling, a collecting assembly is arranged on the side of the moving plate 20, and a conveying assembly 1 and a conveying assembly 2 are arranged on both sides of the installation box 17.

[0025] The collecting assembly includes a collecting box 7 and two collecting buckets 18. The two collecting buckets 18 are respectively fixed on the sides of the movable plate 20 at corresponding positions. A material dropping port is provided below the collecting bucket 18. A vibration motor 22 is provided below the collecting bucket 18. The collecting box 7 is slidably arranged inside the mounting box 17. The vibration motor 22 drives the collecting bucket 18 to vibrate, and the collecting bucket 18 transports the internal debris to the material dropping port, and the debris falls into the interior of the collecting box 7 through the material dropping port.

[0026] The conveying component 1 includes a first conveying motor 13 and two first upright plates 4, the two first upright plates 4 are located on the sides of the installation box 17, a first U-shaped plate 3 is fixed above the two first upright plates 4, a plurality of first rotating rollers 1 are arranged for rotation inside the first U-shaped plate 3, a plurality of first conveying belts 2 are arranged on the plurality of first rotating rollers 1, the first conveying motor 13 is fixed on the sides of the first U-shaped plate 3, the output shaft of the first conveying motor 13 is connected to one of the first rotating rollers 1 through a coupling; the first conveying motor 13 drives one of the first rotating rollers 1 to rotate through the output shaft, one of the first rotating rollers 1 drives the first conveying belt 2 to move, and the first conveying belt 2 drives the non-disassembly composite insulation template to move.

[0027] The second conveying component includes a second conveying motor 10 and two second upright plates 8. The two second upright plates 8 are located on the sides of the installation box 17. A second U-shaped plate 12 is fixed above the two second upright plates 8. A plurality of second rotating rollers 11 are arranged for rotation inside the second U-shaped plate 12. A plurality of second conveying belts 9 are arranged above the plurality of second rotating rollers 11. The second conveying motor 10 is fixed on the side of the second U-shaped plate 12. The output shaft of the second conveying motor 10 is connected to one of the second rotating rollers 11 through a coupling. The second conveying motor 10 drives one of the second rotating rollers 11 to rotate through the output shaft, one of the second rotating rollers 11 drives the second conveying belt 9 to rotate, and the second conveying belt 9 drives the non-disassembly composite insulation template to move.

[0028] The working principle of this utility model:

[0029] The production equipment presses the mesh cloth and slurry onto the thermal insulation foam board through a pressure roller, and then moves the produced non-disassembly composite thermal insulation template to the second conveyor belt 9, and the adjustment motor 16 drives the bidirectional threaded rod 21 to rotate through the output shaft, and the bidirectional threaded rod 21 drives the two sliding blocks 23 to move, and the two sliding blocks 23 drive the moving plate 20 at the corresponding position to move, and the moving plate 20 drives the two rotating shafts 19 to move, and the two rotating shafts 19 drive the first cutting wheel 14 and the second cutting wheel 24 to move, so as to move the first cutting wheel 14 and the second cutting wheel 24 to a suitable position, and the second conveying motor 10 drives one of the second rotating rollers 11 to rotate through the output shaft, and one of the second rotating rollers 11 drives the second conveyor belt 9 to rotate, and the second conveyor belt 9 drives the non-disassembly composite thermal insulation template to move;

[0030] The gear motor 15 drives one of the rotating shafts 19 to rotate through the output shaft, and the rotating shaft 19 drives the other rotating shaft 19 to rotate synchronously in the opposite direction through the gear pair 5. The two rotating shafts 19 drive the first cutting wheel 14 and the second cutting wheel 24 to rotate. The first cutting wheel 14 and the second cutting wheel 24 cut the mesh cloth on the edge of the non-disassembly composite thermal insulation template, and the cut mesh cloth falls into the inside of the collecting bucket 18. The vibration motor 22 drives the collecting bucket 18 to vibrate, and the collecting bucket 18 transports the internal debris to the blanking port. The debris falls into the inside of the collecting box 7 through the blanking port. When the collecting box 7 is full, the collecting box 7 can be pulled out from the installation box 17 for centralized processing;

[0031] The trimmed non-disassembly composite insulation template moves to the first conveyor belt 2, and the first conveying motor 13 drives one of the first rotating rollers 1 to rotate through the output shaft, and one of the first rotating rollers 1 drives the first conveyor belt 2 to move, and the first conveyor belt 2 drives the non-disassembly composite insulation template to move out of the equipment.

[0032] The above describes in detail the preferred implementation of this patent, but this patent is not limited to the above implementation. Various changes can be made within the knowledge scope of ordinary technicians in this field without departing from the purpose of this patent.

Claims

1. A trimming device for the production of non-disassembly composite thermal insulation templates, comprising an installation box (17) and a cutting assembly, characterized in that: The cutting assembly comprises a mounting slot plate (6), the mounting slot plate (6) being fixed above the mounting box (17), a bidirectional threaded rod (21) being rotatably arranged inside the mounting slot plate (6), two sliding blocks (23) being threadedly connected to the bidirectional threaded rod (21), a moving plate (20) being fixed above the two sliding blocks (23), two rotating shafts (19) being rotatably arranged on the moving plate (20), one end of the two rotating shafts (19) being fixed with a gear pair (5), and the other end of the two rotating shafts (19) being respectively A first cutting wheel (14) and a second cutting wheel (24) are fixed respectively, a gear motor (15) is fixed on the side of the movable plate (20), the output shaft of the gear motor (15) is connected to one of the rotating shafts (19) through a coupling, an adjusting motor (16) is fixed to the end of the mounting slot plate (6), the output shaft of the adjusting motor (16) is connected to a bidirectional threaded rod (21) through a coupling, a collecting assembly is arranged on the side of the movable plate (20), and a conveying assembly 1 and a conveying assembly 2 are arranged on both sides of the mounting box (17).

2. A trimming device for producing a non-disassembly composite thermal insulation formwork according to claim 1, characterized in that: The collecting assembly comprises a collecting box (7) and two collecting buckets (18), the two collecting buckets (18) being respectively fixed on the side of a movable plate (20) at corresponding positions, a material drop opening being provided below the collecting buckets (18), a vibration motor (22) being provided below the collecting buckets (18), and the collecting box (7) being slidably arranged inside the mounting box (17).

3. The trimming device for producing a non-disassembly composite thermal insulation formwork according to claim 1, characterized in that: The conveying assembly 1 comprises a first conveying motor (13) and two first vertical plates (4), the two first vertical plates (4) are located on the side of the installation box (17), a first U-shaped plate (3) is fixed above the two first vertical plates (4), a plurality of first rotating rollers (1) are rotatably arranged inside the first U-shaped plate (3), a plurality of first conveying belts (2) are arranged on the plurality of first rotating rollers (1), the first conveying motor (13) is fixed on the side of the first U-shaped plate (3), and an output shaft of the first conveying motor (13) is connected to one of the first rotating rollers (1) via a coupling.

4. A trimming device for producing a non-disassembly composite thermal insulation formwork according to claim 2 or 3, characterized in that: The second conveying assembly comprises a second conveying motor (10) and two second vertical plates (8), the two second vertical plates (8) are located on the side of the installation box (17), a second U-shaped plate (12) is fixed above the two second vertical plates (8), a plurality of second rotating rollers (11) are rotatably arranged inside the second U-shaped plate (12), a plurality of second conveying belts (9) are arranged above the plurality of second rotating rollers (11), the second conveying motor (10) is fixed on the side of the second U-shaped plate (12), and an output shaft of the second conveying motor (10) is connected to one of the second rotating rollers (11) via a coupling.