Automobile synchronizer convenient to replace
By designing an automobile synchronizer including a connecting mechanism, the problem of low replacement efficiency of the synchronizer hub in the existing technology is solved, the gear hub can be conveniently disassembled and installed, the replacement efficiency is improved, and the installation tightness is improved .
Patent Information
- Application Number
- CN202421029529.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-05-13
AI Technical Summary
The existing automotive synchronizer hub needs to be disassembled as a whole when replacing, resulting in inefficient replacement and time-consuming and labor-intensive.
An automotive synchronizer is designed that includes a gear hub body, a center hole, internal splines, external splines and a connecting mechanism. It is connected through a combination of slots, slots, plug blocks, installation cavities, springs, mounting plates and clip blocks. mechanism to realize convenient disassembly and installation of the gear hub.
The automobile synchronizer does not need to be disassembled as a whole when replacing, which simplifies the replacement process, saves time and effort, improves replacement efficiency, and improves the tightness of installation through the reinforcement of fastening screws.
Smart Images

Figure CN222377054U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile synchronizers, in particular to an automobile synchronizer which is easy to replace. Background Art
[0002] There is a very important device inside the structure of the manual transmission, that is the "synchronizer". The role of the synchronizer is very obvious. That is, when shifting gears, the speed of the gear at the power output end is faster than the gear that is about to be shifted into this gear. If there is no synchronizer, forcing a slow-rotating gear into a high-speed rotating gear will definitely cause gear rattling.
[0003] The current synchronizer gear hub will cause gear hub fatigue after long-term use, and then the gear teeth will wear and break, and the entire gear hub needs to be replaced. Replacing the entire gear hub is very inconvenient, time-consuming and labor-intensive, making the replacement efficiency low. For this reason, we propose an automobile synchronizer that is easy to replace. Utility Model Content
[0004] The utility model aims to provide an automobile synchronizer which is easy to replace, so as to solve the problem in the background technology that the synchronizer gear hub needs to be disassembled and replaced as a whole when replacing, which is very inconvenient, time-consuming and labor-intensive, and leads to low replacement efficiency.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automobile synchronizer that is easy to replace, comprising a gear hub body, a center hole, an inner spline, an outer spline and a connecting mechanism, wherein the center hole is opened through and is opened in the middle of the front side of the gear hub body, the inner spline is opened in the inner side wall of the center hole, and the outer spline is evenly fixedly connected to the outer side wall of the gear hub body through the connecting mechanism, and the connecting mechanism comprises a slot, a clamping slot, an insert block, an installation cavity, a spring, a mounting plate and a clamping block, the outer side wall of the gear hub body is evenly opened with slots, the middle part of the front and rear sides of the slot is opened through a clamping slot, the middle part of the inner side wall of the outer spline is fixedly connected with an insert block, the middle part of the front and rear sides of the insert block is opened with an installation cavity, the middle part of the mutually close sides of the installation cavities of the front and rear parts is fixedly connected with a spring, the mutually distant ends of the springs of the front and rear parts are fixedly connected with a mounting plate, and the middle part of the mutually distant sides of the mounting plates of the front and rear parts are fixedly connected with a clamping block.
[0006] As a further description of the above technical solution:
[0007] The mounting plate is slidably connected to the interior of the mounting cavity, and the outer side wall of the mounting plate is in contact with the inner side wall of the mounting cavity.
[0008] As a further description of the above technical solution:
[0009] The length and width of the slot of the card slot are equal to the length and width of the front side of the card block.
[0010] As a further description of the above technical solution:
[0011] The external spline is provided with three groups
[0012] As a further description of the above technical solution:
[0013] A connecting hole is formed through the middle of the bottom of the front and rear sides of the slot, and a threaded hole is formed through the middle of the bottom of the front side of the insert block. A fastening screw is threadedly connected inside the threaded hole.
[0014] As a further description of the above technical solution:
[0015] The fastening screw passes through the connecting hole.
[0016] Compared with the prior art, the beneficial effects of the utility model are:
[0017] 1. When replacing the automobile synchronizer which is easy to replace, first unscrew the fastening screw, then press the card block to shrink the card block inside the installation cavity, so that the card block is moved out from the card slot, thereby releasing the fixation of the plug-in block, pull the external spline to disassemble it, and then install the new one, press the card block to shrink the card block, squeeze the spring, and embed the plug-in block in the slot. When the card block is aligned with the card slot, the card block is embedded in the card slot through the resetting of the spring, and the installation is completed, thereby avoiding the overall disassembly of the gear hub, facilitating replacement, saving time and effort, and improving replacement efficiency.
[0018] 2. After the installation of the automobile synchronizer which is easy to replace is completed, the fastening screw is placed in the connection hole, and the fastening screw is turned to screw the fastening screw into the threaded hole to reinforce the plug block, thereby preventing the plug block from loosening, ensuring the stability of the external spline connection, and improving the tightness of the installation. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the overall structure of an automobile synchronizer that is easy to replace proposed by the utility model;
[0020] Figure 2 A schematic diagram of the structure of a slot opening for an automobile synchronizer that is easy to replace proposed by the utility model;
[0021] Figure 3 This is a schematic diagram of a spring installation structure of an automobile synchronizer that is easy to replace, as proposed by the utility model;
[0022] Figure 4 The utility model is a right side cross-sectional structural schematic diagram of an automobile synchronizer which is easy to replace.
[0023] In the figure: 100, gear hub body; 200, center hole; 300, internal spline; 400, external spline; 500, connecting mechanism; 510, slot; 520, clamping slot; 530, plug-in block; 540, mounting cavity; 550, spring; 560, mounting plate; 570, clamping block; 600, connecting hole; 610, threaded hole; 620, fastening screw. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.
[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] The utility model provides an automobile synchronizer which is easy to replace, avoiding the need to disassemble the gear hub as a whole, making it easy to replace, saving time and effort, and improving the efficiency of replacement. Figure 1-4 , comprising a gear hub body 100, a center hole 200, an inner spline 300, an outer spline 400 and a connecting mechanism 500;
[0028] Please refer again Figure 1 The hub body 100 is used to open a mounting center hole 200, an inner spline 300, an outer spline 400 and a connecting mechanism 500;
[0029] Please refer again Figure 1 The center hole 200 is opened through the front middle of the gear hub body 100, and is used to open the internal spline 300. The internal spline 300 is opened on the inner wall of the center hole 200, and the external spline 400 is evenly fixedly connected to the outer wall of the gear hub body 100 through the connecting mechanism 500;
[0030] Please refer again Figure 2-3 , the connection mechanism 500 includes a slot 510, a card slot 520, an insert block 530, a mounting cavity 540, a spring 550, a mounting plate 560 and a card block 570;
[0031] Please refer again Figure 2 The outer wall of the hub body 100 is evenly provided with slots 510, and a slot 520 is formed through the middle of the front and rear sides of the slots 510;
[0032] Please refer again Figure 3 An insert block 530 is fixedly connected to the middle of the inner wall of the external spline 400, a mounting cavity 540 is opened in the middle of the front and rear sides of the insert block 530, a spring 550 is fixedly connected to the middle of the mutually close sides of the front and rear mounting cavities 540, a mounting plate 560 is fixedly connected to the mutually distant ends of the front and rear springs 550, and a clamping block 570 is fixedly connected to the middle of the mutually distant sides of the front and rear mounting plates 560.
[0033] To summarize, when replacing, first unscrew the fastening screw 620, then press the block 570 to shrink the block 570 inside the installation cavity 540, so that the block 570 is moved out from the slot 520, thereby releasing the fixation of the plug block 530, pull the external spline 400 to remove it, and then install the new one, press the block 570 to shrink the block 570, squeeze the spring 550, and embed the plug block 530 in the slot 510. When the block 570 is aligned with the slot 520, the spring 550 is reset to make the block 570 embedded in the slot 520 to complete the installation, thereby avoiding the overall disassembly of the gear hub, facilitating replacement, saving time and effort, and improving replacement efficiency.
[0034] Please refer again Figure 3 The mounting plate 560 is slidably connected to the interior of the mounting cavity 540 , and the outer wall of the mounting plate 560 is in contact with the inner wall of the mounting cavity 540 .
[0035] Please refer again Figure 1 The length and width of the slot 520 are equal to the length and width of the front side of the block 570 .
[0036] Please refer again Figure 1 , external spline 400 is provided with three sets
[0037] Please refer again Figure 3-4 A connecting hole 600 is formed through the middle of the bottom of the front and rear sides of the slot 510 , and a threaded hole 610 is formed through the middle of the bottom of the front side of the insert block 530 . A fastening screw 620 is threadedly connected inside the threaded hole 610 .
[0038] Please refer again Figure 4 , the fastening screw 620 passes through the connecting hole 600 .
[0039] To sum up, after the installation is completed, the fastening screw 620 is placed in the connecting hole 600, and the fastening screw 620 is turned to screw the fastening screw 620 into the threaded hole 610 to reinforce the plug block 530, thereby preventing the plug block 530 from loosening, ensuring the stability of the connection of the external spline 400, and improving the tightness of the installation.
[0040] During specific use, when replacing, the technical personnel in this field first unscrew the fastening screw 620, and then press the block 570 to shrink the block 570 inside the installation cavity 540, so that the block 570 is moved out from the slot 520, thereby releasing the fixation of the plug block 530, pulling the external spline 400 to disassemble it, and then installing the new one, pressing the block 570 to shrink the block 570, squeezing the spring 550, and embedding the plug block 530 in the slot 510. When the block 570 is aligned with the slot 520, the spring 550 is reset to embed the block 570 in the slot 520. Then, the fastening screw 620 is placed in the connecting hole 600, and the fastening screw 620 is turned to screw the fastening screw 620 into the threaded hole 610 to reinforce the plug block 530, thereby preventing the plug block 530 from loosening.
[0041] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0042] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. An automobile synchronizer that is easy to replace, characterized in that: The invention comprises a gear hub body (100), a center hole (200), an internal spline (300), an external spline (400) and a connecting mechanism (500), wherein the center hole (200) is opened through the front middle part of the gear hub body (100), the internal spline (300) is opened on the inner side wall of the center hole (200), the external spline (400) is evenly fixedly connected to the outer side wall of the gear hub body (100) through the connecting mechanism (500), and the connecting mechanism (500) comprises a slot (510), a card slot (520), an insert block (530), a mounting cavity (540), a spring (550), a mounting plate (560) and a card block ( 570), the outer wall of the gear hub body (100) is evenly provided with slots (510), the middle part of the front and rear sides of the slots (510) is penetrated by a card slot (520), the middle part of the inner wall of the external spline (400) is fixedly connected with an insert block (530), the middle part of the front and rear sides of the insert block (530) is provided with a mounting cavity (540), the middle part of the mutually close sides of the mounting cavities (540) of the front and rear parts is fixedly connected with a spring (550), the mutually distant ends of the springs (550) of the front and rear parts are fixedly connected with a mounting plate (560), and the middle part of the mutually distant sides of the mounting plates (560) of the front and rear parts are fixedly connected with a card block (570).
2. The easily replaceable automobile synchronizer according to claim 1, characterized in that: The mounting plate (560) is slidably connected to the interior of the mounting cavity (540), and the outer wall of the mounting plate (560) is in contact with the inner wall of the mounting cavity (540).
3. The easily replaceable automobile synchronizer according to claim 1, characterized in that: The length and width of the slot opening of the locking slot (520) are equal to the length and width of the front side of the locking block (570).
4. The easily replaceable automobile synchronizer according to claim 1, characterized in that: The external splines (400) are provided in three groups.
5. The easily replaceable automobile synchronizer according to claim 1, characterized in that: A connecting hole (600) is provided through the middle of the bottom of the front and rear sides of the slot (510), a threaded hole (610) is provided through the middle of the bottom of the front side of the insert block (530), and a fastening screw (620) is threadedly connected inside the threaded hole (610).
6. The easily replaceable automobile synchronizer according to claim 5, characterized in that: The fastening screw (620) passes through the connecting hole (600).