Multifunctional flexible tracking rotary speed reducer

By designing a multi-functional flexible tracking slew reducer, using a combination of universal flange and pin shaft to realize the universal joint connection of the base, and combining the servo motor and worm drive, the installation problem of photovoltaic power stations in complex terrain is solved and flexibility is achieved. Installation and efficient operation reduce costs and maintenance investment.

CN222377169UActive Publication Date: 2025-01-21MA ANSHAN JINGWEI NEW ENERGY DRIVE EQUIPMENT CO LTD
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Patent Information

Application Number
CN202420390847.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-29
Publication Date
2025-01-21
Estimated Expiration
2034-02-28

AI Technical Summary

Technical Problem

In the complex terrain and low land utilization, the existing photovoltaic power station transmission mechanisms have problems such as difficult to coordinate spacing arrangements and natural conditions, uncontrollable investment costs, and high investment in later operation and maintenance.

Method used

A multi-functional flexible tracking slew reducer is designed. Through the cooperation of the universal flange, horizontal pin, connecting square shaft and vertical pin, the universal joint of the base is integrally connected, with a larger rotation angle and a higher degree of freedom. Adjustable, combined with servo motor and worm drive, to achieve a flexible mounting bracket, and use bellows to improve dustproof and waterproof performance.

Benefits of technology

It achieves flexible installation of the base, reduces the load of each device, improves service life and wind resistance, simplifies the installation and disassembly process, adapts to complex terrain, reduces land costs, and improves dustproof and waterproof performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a multifunctional flexible tracking rotary speed reducer, and relates to the technical field of photovoltaic power station transmission mechanism design. According to the multifunctional flexible tracking rotary speed reducer, through cooperation of the universal flange, the horizontal pin shaft, the connecting square shaft and the vertical pin shaft, the universal joint overall connection mode of the base is achieved, the rotation angle is larger, the degree of freedom can be adjusted at will, flexible installation of a support is truly achieved, the bearing of each device is reduced, the service life is longer, and the wind resistance capacity is higher; the whole device is more convenient to mount and dismount and convenient to construct, meanwhile, the base can fluctuate along with the terrain, the problems of the land utilization rate, the complex terrain and the like are solved, and the land cost is further reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of transmission mechanism design for photovoltaic power stations, in particular to a multifunctional flexible tracking rotary reducer. Background Art

[0002] The continuous increase in the capacity of photovoltaic power stations has led to a continuous reduction in advantageous resources for power station construction. The "photovoltaic power station" construction model in animal husbandry areas can be used as a new development route. Some areas with developed animal husbandry provide sufficient land space for the construction of solar photovoltaic power stations. Compared with desert Gobi areas, mountainous areas have relatively complex terrain, and there is a high demand for photovoltaic system deceleration devices. Referring to the Chinese patent, the application number is "201520138663.X" "Self-protection solar tracker with slewing deceleration device", which solves the problem of being unable to effectively limit a specific rotation angle range and the loss caused by slewing damage, but there are still defects such as difficulty in coordinating spacing arrangements with natural conditions, uncontrollable investment costs, and high investment in later operation and maintenance. In response to this, we proposed a multifunctional flexible tracking slewing reducer to solve the above problems. Utility Model Content

[0003] In view of the deficiencies in the prior art, the utility model provides a multifunctional flexible tracking rotary reducer, which solves the problems raised in the above-mentioned background technology.

[0004] To achieve the above purpose, the utility model is implemented by the following technical solutions: a multifunctional flexible tracking rotary reducer, comprising a base, an outer sealing frame is fixed on the outside of the base, a worm wheel is rotatably installed inside the outer sealing frame, a worm gear meshing with the worm gear is rotatably installed inside the base, and a servo motor is fixed inside the base to drive the worm gear to operate;

[0005] The base is rotatably connected to a horizontal pin shaft inside, the horizontal pin shaft is rotatably connected to a connecting square shaft outside, and is rotatably connected to a vertical pin shaft through the connecting square shaft, and the vertical pin shaft is rotatably connected to a universal flange outside.

[0006] Preferably, oil seals are fixedly mounted on the ends of the vertical pin shaft and the ends of the horizontal pin shaft.

[0007] Preferably, the ends of the vertical pin shaft and the ends of the horizontal pin shaft are both rotatably sleeved with shaft sleeves, and a plurality of the shaft sleeves are rotatably mounted inside the base and the universal flange, respectively.

[0008] Preferably, a central shaft is fixedly connected to the outer side of the worm wheel, and the central shaft is rotatably connected to the inside of the outer sealing frame through the cooperation of the worm wheel.

[0009] Preferably, sealing rings are fixed on both sides of the base.

[0010] Preferably, a bellows is fixedly mounted on the outer side of the base, the end of the bellows is fixedly connected to the universal flange, and the bellows is sleeved on the outer sides of the vertical pin shaft and the horizontal pin shaft.

[0011] The utility model provides a multifunctional flexible tracking rotary reducer. Compared with the prior art, it has the following beneficial effects:

[0012] (1) The multifunctional flexible tracking slewing reducer realizes the form of universal joint overall connection of the base through the cooperation of universal flange, horizontal pin shaft, connecting square shaft and vertical pin shaft. The rotation angle is larger and the degree of freedom can be adjusted at will, which truly realizes flexible installation bracket, reduces the load of each device, and has a longer service life and stronger wind resistance. The overall installation and disassembly of the device is more convenient and easy to construct. At the same time, the base can be adjusted with the terrain, which solves the problems of land utilization rate and complex terrain, and further reduces land costs.

[0013] (2) The multifunctional flexible tracking rotary reducer is provided with a bellows on the outer side of the base, the end of the bellows is fixedly connected to the universal flange and sleeved on the outer side of the vertical pin shaft and the horizontal pin shaft, which can improve the dustproof and waterproof performance and UV resistance of the base. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 For this utility model Figure 1 Schematic diagram of the cross-section structure;

[0016] Figure 3 This is a schematic diagram of the universal flange structure of the utility model;

[0017] Figure 4 It is a schematic diagram of the cross-sectional structure of the base of the utility model.

[0018] In the figure: 1, base; 101, sealing ring; 102, bushing; 2, servo motor; 3, outer sealing frame; 301, middle shaft; 4, worm gear; 5, worm; 6, universal flange; 7, horizontal pin shaft; 701, connecting square shaft; 8, vertical pin shaft; 9, bellows. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-Figure 4 The utility model provides two technical solutions, which specifically include the following embodiments:

[0021] Embodiment 1:

[0022] The multifunctional flexible tracking rotary reducer comprises a base 1, an outer sealing frame 3 is fixed on the outside of the base 1, a worm wheel 4 is rotatably installed inside the outer sealing frame 3, a worm 5 meshing with the worm wheel 4 is rotatably installed inside the base 1, a servo motor 2 is fixed inside the base 1 to drive the worm 5 to operate, and the servo motor 2 drives the worm 5 to rotate, which can drive the mutually meshing worm wheels 4 to rotate, thereby realizing transmission operation;

[0023] refer to Figure 2 , Figure 3 The base 1 is internally rotatably connected with a horizontal pin shaft 7, and the outer side of the horizontal pin shaft 7 is rotatably connected with a connecting square shaft 701, and is rotatably connected with a vertical pin shaft 8 through the connecting square shaft 701, and the outer side of the vertical pin shaft 8 is rotatably connected with a universal flange 6. The base 1 can be connected through the cooperation of the universal flange 6, and the cooperation of the horizontal pin shaft 7, the connecting square shaft 701 and the vertical pin shaft 8 realizes the form of overall connection of the universal joint, the rotation angle is larger, the degree of freedom can be adjusted at will, and the flexible installation bracket is truly realized, the load of each device is reduced, the service life is longer, the wind resistance is stronger, the overall installation and disassembly of the device is more convenient, and the construction is convenient. At the same time, the base 1 can fluctuate with the terrain, which solves the problems of land utilization rate and complex terrain, and further reduces land costs;

[0024] The ends of the vertical pin shaft 8 and the ends of the horizontal pin shaft 7 are fixedly installed with oil seals. Through the cooperation of the oil seals, the ends of the vertical pin shaft 8 and the horizontal pin shaft 7 can achieve the effects of dustproof, waterproof and oil leakage prevention;

[0025] The ends of the vertical pin shaft 8 and the ends of the horizontal pin shaft 7 are both rotatably sleeved with shaft sleeves 102, and the plurality of shaft sleeves 102 are rotatably mounted inside the base 1 and the universal flange 6 respectively;

[0026] Specifically, refer to Figure 1 , Figure 4 The outer side of the worm gear 4 is fixedly connected with a central shaft 301, and the central shaft 301 is connected to the inner side of the outer sealing frame 3 through the cooperation and rotation of the worm gear 4;

[0027] Specifically, sealing rings 101 are fixed on both sides of the base 1 .

[0028] Embodiment 2:

[0029] The multifunctional flexible tracking rotary reducer comprises a base 1, an outer sealing frame 3 is fixed on the outside of the base 1, a worm wheel 4 is rotatably installed inside the outer sealing frame 3, a worm 5 meshing with the worm wheel 4 is rotatably installed inside the base 1, a servo motor 2 is fixed inside the base 1 to drive the worm 5 to operate, and the servo motor 2 drives the worm 5 to rotate, which can drive the mutually meshing worm wheels 4 to rotate, thereby realizing transmission operation;

[0030] refer to Figure 2 , Figure 3 The base 1 is internally rotatably connected with a horizontal pin shaft 7, and the outer side of the horizontal pin shaft 7 is rotatably connected with a connecting square shaft 701, and is rotatably connected with a vertical pin shaft 8 through the connecting square shaft 701, and the outer side of the vertical pin shaft 8 is rotatably connected with a universal flange 6. The base 1 can be connected through the cooperation of the universal flange 6, and the cooperation of the horizontal pin shaft 7, the connecting square shaft 701 and the vertical pin shaft 8 realizes the form of overall connection of the universal joint, the rotation angle is larger, the degree of freedom can be adjusted at will, and the flexible installation bracket is truly realized, the load of each device is reduced, the service life is longer, the wind resistance is stronger, the overall installation and disassembly of the device is more convenient, and the construction is convenient. At the same time, the base 1 can fluctuate with the terrain, which solves the problems of land utilization rate and complex terrain, and further reduces land costs;

[0031] The ends of the vertical pin shaft 8 and the ends of the horizontal pin shaft 7 are fixedly installed with oil seals. Through the cooperation of the oil seals, the ends of the vertical pin shaft 8 and the horizontal pin shaft 7 can achieve the effects of dustproof, waterproof and oil leakage prevention;

[0032] The ends of the vertical pin shaft 8 and the ends of the horizontal pin shaft 7 are both rotatably sleeved with shaft sleeves 102, and the plurality of shaft sleeves 102 are rotatably mounted inside the base 1 and the universal flange 6 respectively;

[0033] Specifically, refer to Figure 1 , Figure 4 The outer side of the worm gear 4 is fixedly connected with a central shaft 301, and the central shaft 301 is connected to the inner side of the outer sealing frame 3 through the cooperation and rotation of the worm gear 4;

[0034] Specifically, sealing rings 101 are fixed on both sides of the base 1;

[0035] For further reference, Figure 2 A bellows 9 is fixedly installed on the outside of the base 1, and the end of the bellows 9 is fixedly connected to the universal flange 6. The bellows 9 is sleeved on the outside of the vertical pin 8 and the horizontal pin 7. Through the arrangement of the bellows 9, the dustproof and waterproof performance and UV resistance of the base 1 can be improved.

[0036] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0037] The above is a detailed description of an embodiment of the utility model, but the content is only a preferred embodiment of the utility model and cannot be considered to limit the scope of implementation of the utility model. All equivalent changes and improvements made within the scope of application of the utility model should still fall within the scope of the patent coverage of the utility model.

Claims

1. A multifunctional flexible tracking rotary reducer, comprising a base (1), characterized in that: An outer sealing frame (3) is fixed on the outside of the base (1), a worm wheel (4) is rotatably mounted inside the outer sealing frame (3), a worm (5) meshing with the worm wheel (4) is rotatably mounted inside the base (1), and a servo motor (2) is fixed inside the base (1) for driving the worm (5) to operate; The base (1) is rotatably connected to a horizontal pin shaft (7) inside, the horizontal pin shaft (7) is rotatably connected to a connecting square shaft (701) outside, and is rotatably connected to a vertical pin shaft (8) through the connecting square shaft (701), and the vertical pin shaft (8) is rotatably connected to a universal flange (6) outside.

2. The multifunctional flexible tracking rotary reducer according to claim 1 is characterized in that: Oil seals are fixedly mounted on the ends of the vertical pin shaft (8) and the ends of the horizontal pin shaft (7).

3. The multifunctional flexible tracking rotary reducer according to claim 1 is characterized in that: The ends of the vertical pin shaft (8) and the ends of the horizontal pin shaft (7) are both rotatably sleeved with shaft sleeves (102), and a plurality of shaft sleeves (102) are rotatably mounted inside the base (1) and the universal flange (6), respectively.

4. The multifunctional flexible tracking rotary reducer according to claim 1 is characterized in that: The outer side of the worm wheel (4) is fixedly connected to a central shaft (301), and the central shaft (301) is connected to the inside of the outer sealing frame (3) through the coordinated rotation of the worm wheel (4).

5. The multifunctional flexible tracking rotary reducer according to claim 1 is characterized in that: Sealing rings (101) are fixed on both sides of the base (1).

6. The multifunctional flexible tracking rotary reducer according to claim 1 is characterized in that: A bellows (9) is fixedly mounted on the outer side of the base (1), the end of the bellows (9) is fixedly connected to the universal flange (6), and the bellows (9) is sleeved on the outer sides of the vertical pin shaft (8) and the horizontal pin shaft (7).

Citation Information

Patent Citations

  • Rotation speed reducer for self-protection solar tracking device

    CN204423184U