Novel triple-effect heat exchange device

By installing a heat exchange column at the outlet of the forced circulation pump and equipped with steam heating and an observation mirror, the problems of reduced evaporation and unstable temperature control caused by blockage of the heat exchange column in the three-effect evaporation equipment are solved, and more efficient wastewater evaporation is achieved. and finer temperature control.

CN222378884UInactive Publication Date: 2025-01-21HANLAN IND SERVICES (GANZHOU) CO LTD
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Patent Information

Application Number
CN202421095238.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-01-21
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing three-effect evaporation equipment has significantly reduced the evaporation volume due to blockage of the heat exchange column, and the heat exchange effect of high-difficulty wastewater is poor and the temperature control is unstable.

Method used

Install a heat exchange column at the outlet of the forced circulation pump to increase the heat exchange area, and equip it with a steam heating input channel and an observation mirror to improve temperature control accuracy and equipment operation observability.

Benefits of technology

Without changing the pump power, the heat exchange area is increased, the evaporation efficiency of difficult wastewater is improved, and the temperature control accuracy and equipment operation stability are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

A novel triple-effect heat exchange device comprises a heat exchanger body, a plurality of heat exchange columns are arranged in the heat exchanger body and communicate with one another through a plurality of pipelines, and a steam adding control mechanism is arranged on one side of each heat exchange column and used for adding steam into the heat exchange columns. An observation mechanism is arranged on one side of each heat exchange column; according to the forced circulation pump, the heat exchange column is arranged at the outlet of the forced circulation pump, so that the heat exchange area can be effectively increased, the problem of insufficient evaporation heat exchange area is solved, the wastewater evaporation efficiency is improved on the premise of not changing the power of the pump, and the operation state and the scaling condition of equipment can be conveniently observed by arranging the observation sight glass; according to the steam heating device, possible problems can be found and solved in time, maintenance and optimization of equipment operation are facilitated, the steam heating mode is adopted, the automatic control valve is combined to control the heating steam amount, finer temperature control can be achieved, and heating controllability and accuracy are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of heat exchange equipment, in particular to a novel triple-effect heat exchange device. Background Art

[0002] The three-effect evaporation equipment requires three forced circulation pumps to drive three heat exchange columns. In the original design, only one side of the inlet of the three forced circulation pumps is installed with a heat exchange column. In this way, the heat exchange efficiency of the three-effect evaporation equipment is determined by the flow rate and heat exchange area of ​​the forced circulation pump. In actual use, the evaporation volume often drops sharply due to the blockage of the heat exchange column. When evaporating some difficult wastewater, the heat exchange effect is poor, the temperature cannot be raised, the temperature increase and decrease are not linear, and the temperature control is unstable.

[0003] In order to solve the above-mentioned technical problems existing in the prior art, the present invention provides a new type of heat exchange device in which a heat exchange column is installed at the outlet of a forced circulation pump. The device can solve the problem of insufficient evaporation heat exchange area without changing the power of the forced circulation pump, increase the heat exchange area, and improve the evaporation efficiency of high-difficulty wastewater. Utility Model Content

[0004] In view of the above situation, in order to overcome the defects of the prior art, the purpose of the utility model is to provide a new triple-effect heat exchange device, which effectively solves the problems that the evaporation capacity is often greatly reduced due to the blockage of the heat exchange column in actual use, and the heat exchange effect is poor when evaporating some difficult wastewater, the temperature cannot be raised, the temperature is not linear, and the temperature control is unstable.

[0005] The technical solution is a novel three-effect heat exchange device, comprising a heat exchanger body;

[0006] A plurality of heat exchange columns are arranged inside the heat exchanger body, and the plurality of heat exchange columns are connected through a plurality of pipes;

[0007] A steam adding control mechanism is provided on one side of the plurality of heat exchange columns, and the steam adding control mechanism is used to add steam into the heat exchange columns;

[0008] An observation mechanism is provided on one side of the plurality of heat exchange columns, and the observation mechanism is used to observe the internal conditions of the heat exchange columns.

[0009] Preferably, the steam addition control mechanism includes a steam heating input channel, one side of the steam heating input channel is arranged on one side of the heat exchange column, one side of the steam heating input channel is provided with an automatic control component, and one side of the bottom end of the heat exchange column is provided with a steam condensate outlet pipe.

[0010] Preferably, the observation mechanism comprises an observation mirror, which is mounted on one side of the top end of the heat exchange column via a fixing member, and a mirror cover is mounted on one side of the observation mirror via a rotating member.

[0011] Preferably, the heat exchanger body comprises a solid-liquid separator, and the solid-liquid separator is arranged at one end of the plurality of pipes away from the heat exchange column.

[0012] Preferably, the heat exchanger body further comprises a forced circulation pump, and the forced circulation pump is installed between two of the pipes.

[0013] Preferably, a preheating outlet is provided at the top of the solid-liquid separator, and a material outlet is provided at the bottom of the solid-liquid separator.

[0014] Preferably, the outer wall of the pipe is wrapped with thermal insulation cotton, and a clamp is provided on one side of the thermal insulation cotton.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. The utility model can effectively increase the heat exchange area without changing the pump power by installing a heat exchange column at the outlet of the forced circulation pump, solve the problem of insufficient evaporation heat exchange area, and improve the efficiency of evaporating wastewater.

[0017] 2. By installing an observation mirror, you can easily observe the operating status and scaling of the equipment, discover and solve possible problems in time, and help maintain and optimize the operation of the equipment.

[0018] 3. The use of steam heating combined with an automatic control valve to control the amount of heating steam can achieve more precise temperature control and improve the controllability and accuracy of heating. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a first-view structural diagram of the novel triple-effect heat exchange device of the utility model.

[0020] Figure 2 It is a structural schematic diagram of the heat exchange column of the utility model.

[0021] Explanation of the symbols in the schematic diagram:

[0022] 1. Heat exchanger body; 2. Pipeline; 3. Heat exchange column; 4. Steam heating input channel; 5. Automatic control component; 6. Steam condensate outlet pipe; 7. Observation mirror; 8. Solid-liquid separator; 9. Forced circulation pump; 10. Preheating outlet; 11. Material outlet. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Depend on Figure 1 to Figure 2 A novel triple-effect heat exchange device is provided, comprising a heat exchanger body 1, a pipeline 2 and a heat exchange column 3.

[0025] Among them, multiple heat exchange columns 3 and pipelines 2 are provided, and multiple heat exchange columns 3 and pipelines 2 are installed inside the heat exchanger body 1, and the output ends and input ends of the multiple heat exchange columns 3 are interconnected through the pipelines 2; and the heat exchanger body 1 also includes a forced circulation pump 9, which is installed at the output ends and input ends of two of the pipelines 2. Specifically, the output end of the forced circulation pump 9 is connected to the end of one of the pipelines 2 away from the heat exchange column 3, and the input end of the forced circulation pump 9 is connected to the end of the other pipeline 2 away from the heat exchange column 3. Specifically, multiple heat exchange columns 3, multiple pipelines 2 and forced circulation pump 9 constitute a circulation pipeline.

[0026] When the waste liquid is transported from the inlet of the heat exchanger body 1 into the pipeline 2, the forced circulation pump 9 is started to transport the waste liquid in the pipeline 2 to the heat exchange column 3 for heat exchange treatment.

[0027] At the same time, the heat exchanger body 1 also includes a solid-liquid separator 8, which is installed between the multiple pipes 2. Specifically, the waste liquid treated by heat exchange in the heat exchange column 3 enters the solid-liquid separator 8 through the multiple pipes 2. The solid-liquid separator 8 is used to separate and treat the waste mixed in the waste liquid. Preferably, a material outlet 11 is provided at the bottom of the solid-liquid separator 8, and the material outlet 11 is used to discharge solid materials. A preheating outlet 10 is provided at the top of the solid-liquid separator 8, and the residual heat generated by the waste liquid entering the solid-liquid separator 8 is discharged from the preheating outlet 10 to avoid excessive pressure inside the solid-liquid separator 8, which may damage the solid-liquid separator 8.

[0028] Specifically, a solid-liquid separator is a separator based on the principle of centrifugal separation and used to separate precipitable solids from liquid.

[0029] More preferably, the outer wall of the pipe 2 is wrapped with thermal insulation cotton, and a clamp is provided on one side of the thermal insulation cotton. The clamp fixes the thermal insulation cotton around the outer wall of the pipe 2, thereby insulating the waste liquid transported inside the pipe 2.

[0030] Secondly, when the waste liquid is transported into the pipeline 2 from the inlet of the heat exchanger body 1, the forced circulation pump 9 is started to generate suction, so that the waste liquid in the pipeline 2 is transported to one of the heat exchange columns 3, and then the waste liquid enters the remaining heat exchange columns 3 in turn through the other pipelines 2, and the waste liquid returns to the solid-liquid separator 8 from the last heat exchange column 3 through the pipeline 2.

[0031] It is important to note that the pore size of the heat exchange column 3 in the present application is increased to 1.5 times of the original size, which will bring about a better heat transfer effect and increase the efficiency of heat conduction.

[0032] Depend on Figure 1 to Figure 2 It is shown that a plurality of steam adding control mechanisms and a plurality of observation mechanisms are installed on one side of the plurality of heat exchange columns 3 .

[0033] A plurality of steam adding control mechanisms are respectively arranged on one side of the plurality of heat exchange columns 3 , and the steam adding control mechanism comprises a steam heating input pipe 4 , an automatic control component 5 and a steam condensate water outlet pipe 6 .

[0034] The steam heating input pipe 4 is arranged on the outer wall at the top end of the heat exchange column 3. The automatic control component 5 is an automatic control valve. The automatic control valve is arranged in the middle of the steam heating input pipe 4. The heated steam enters the heat exchange column 3 through the steam heating input pipe 4. The automatic control valve can control the amount of steam added to make the control of various heating temperatures more precise.

[0035] Briefly, an automatic control valve is a valve that uses a combination of sensors, valve actuators, and control modules. It can transmit signals from sensors to the control module to issue instructions to operate the valve actuator. The design of this valve allows fluid parameters such as flow and pressure to be accurately controlled.

[0036] Specifically, the heat exchange column 3 has a complete steam transport system. When the heat provided by the steam transport system to the heat exchange column 3 is insufficient, the automatic control valve opens, and the heated steam enters the heat exchange column 3 through the steam heating input pipe 4.

[0037] The steam condensate water outlet pipe 6 is arranged on the outer wall of the bottom end of the heat exchange column 3 , and the water condensed inside the heat exchange column 3 is discharged through the steam condensate water outlet pipe 6 .

[0038] Depend on Figure 1 to Figure 2 It is shown that a plurality of observation mechanisms are respectively arranged on the outer walls of the tops of the plurality of heat exchange columns 3, and the observation mechanisms include a fixing part, an observation mirror 7, a rotating part and a mirror cover.

[0039] The fixing part is a bolt, and the observation mirror 7 is installed on the top of the heat exchange column 3 by the bolt. The rotating part is a hinge, one side of the hinge is installed on the outer wall of the heat exchange column 3, and the mirror cover is installed on the other side of the hinge. The mirror cover is buckled on the surface of the observation mirror 7. By rotating the mirror cover, the operating status and scaling of the equipment can be easily observed through the observation mirror 7, and possible problems can be discovered and solved in time, which is helpful to maintain and optimize the operation of the equipment.

[0040] Beneficial effects obtained by the heat exchanger body 1, the pipeline 2, the heat exchange column 3, multiple steam addition control mechanisms and multiple observation mechanisms: The utility model can effectively increase the heat exchange area without changing the pump power by installing the heat exchange column 3 at the outlet of the forced circulation pump 9, thereby solving the problem of insufficient evaporation heat exchange area and improving the efficiency of evaporating wastewater.

[0041] By installing the observation mirror 7, the operating status and scaling of the equipment can be easily observed, and possible problems can be discovered and solved in time, which is helpful for maintaining and optimizing the operation of the equipment.

[0042] The use of steam heating combined with an automatic control valve to control the amount of heating steam can achieve more precise temperature control and improve the controllability and accuracy of heating.

[0043] When the utility model is used, when the waste liquid is transported into the pipeline 2 from the inlet of the heat exchanger body 1, the forced circulation pump 9 is started to generate suction, so that the waste liquid in the pipeline 2 is transported to one of the heat exchange columns 3, and then the waste liquid enters the remaining heat exchange columns 3 in turn through the other pipelines 2, and the waste liquid returns to the solid-liquid separator 8 from the last heat exchange column 3 through the pipeline 2.

[0044] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A new triple-effect heat exchange device, characterized in that: It comprises a heat exchanger body (1); A plurality of heat exchange columns (3) are arranged inside the heat exchanger body (1), and the plurality of heat exchange columns (3) are connected via a plurality of pipes (2); A steam adding control mechanism is provided on one side of the plurality of heat exchange columns (3), and the steam adding control mechanism is used to add steam into the heat exchange columns (3); An observation mechanism is provided on one side of the plurality of heat exchange columns (3), and the observation mechanism is used to observe the internal conditions of the heat exchange columns (3).

2. A novel triple-effect heat exchange device according to claim 1, characterized in that: The steam addition control mechanism comprises a steam heating input channel (4), one side of the steam heating input channel (4) is arranged on one side of the heat exchange column (3), one side of the steam heating input channel (4) is provided with an automatic control component (5), and one side of the bottom end of the heat exchange column (3) is provided with a steam condensate outlet pipe (6).

3. A novel triple-effect heat exchange device according to claim 1, characterized in that: The observation mechanism comprises an observation mirror (7), wherein the observation mirror (7) is mounted on one side of the top end of the heat exchange column (3) via a fixing member, and a mirror cover is mounted on one side of the observation mirror (7) via a rotating member.

4. A novel triple-effect heat exchange device according to claim 1, characterized in that: The heat exchanger body (1) comprises a solid-liquid separator (8), and the solid-liquid separator (8) is arranged at one end of the plurality of pipes (2) away from the heat exchange column (3).

5. A novel triple-effect heat exchange device according to claim 1, characterized in that: The heat exchanger body (1) further comprises a forced circulation pump (9), wherein the forced circulation pump (9) is installed between two of the pipes (2).

6. A novel triple-effect heat exchange device according to claim 4, characterized in that: The top of the solid-liquid separator (8) is provided with a preheating outlet (10), and the bottom of the solid-liquid separator (8) is provided with a material outlet (11).

7. A novel triple-effect heat exchange device according to claim 1, characterized in that: The outer wall of the pipe (2) is wrapped with thermal insulation cotton, and a clamp is provided on one side of the thermal insulation cotton.