Novel high-tolerance vehicle-mounted bayonet socket

By designing a new vehicle-mounted socket with two rows of spring pieces and cantilever contacts arranged in a cross pattern, the problem of contact failure caused by insertion position deviation in the existing technology is solved, and high tolerance and good electrical connection effect are achieved.

CN222380897UActive Publication Date: 2025-01-21SUZHOU RECODEAL INTERCONNECT SYST
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Patent Information

Application Number
CN202421193261.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-01-21
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

In the case of insertion position deviation or position tolerance, it is difficult to ensure that the tolerance is met, resulting in contact failure and a good electrical connection cannot be achieved.

Method used

A new type of high-tolerance vehicle-mounted socket is designed, which uses two rows of spring pieces and cantilever contacts arranged in a cross-type manner. By elastically adjusting the distance between the spring pieces, it can meet the mating contact under any displacement, achieving large tolerance and effective contact. .

Benefits of technology

This structure can still meet effective contact and achieve good electrical connection in the extreme deflection state, and is suitable for working conditions with large demand tolerances. It has a simple structure, is easy to produce, and has good cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel vehicle-mounted bayonet socket with high tolerance. The novel high-tolerance vehicle-mounted bayonet socket comprises a socket body, an elastic sheet and a lateral limiting plate, the seat body is a shell with an upper opening and a lower opening, two rows of elastic sheets are connected to two opposite walls of the seat body, and two lateral limiting plates are symmetrically connected to the other two opposite walls of the seat body; the two rows of elastic pieces are arranged at equal intervals and are oppositely arranged in a crossed mode, coordination gaps are formed between the adjacent elastic pieces or between the elastic piece at the tail end and the lateral limiting plate, the cantilever contact bodies below the inner ends of the elastic pieces are located in the coordination gaps, the matching inserting piece is inserted between the two rows of elastic pieces in a center or single-side offset mode, and the cantilever contact bodies elastically deform to press and fit the two side faces of the matching inserting piece. According to the utility model, the displacement can be elastically adjusted according to requirements, the tolerance is large, and the effective contact effect can still be satisfied in a limit offset state.
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Description

Technical Field

[0001] The utility model relates to the field of vehicle-mounted connection, in particular to a novel high-tolerance vehicle-mounted socket. Background Art

[0002] In electrical connections, especially in the field of new energy vehicles, vehicle-mounted sockets are widely used. Currently, vehicle-mounted sockets are symmetrical gap connections, and their defects are: after the plug end is inserted, there is an insertion position deviation or position tolerance, and it is difficult to ensure that the tolerance is met. When the unilateral extreme displacement continues and exceeds a certain size, the spring sheet on one side will be severely compressed, and the other side will not contact. Therefore, if the tolerance is not met, contact failure is likely to occur, and a good electrical connection cannot be achieved. Utility Model Content

[0003] In order to solve one or more of the above problems, the utility model provides a novel high-tolerance vehicle socket.

[0004] According to one aspect of the utility model, the novel high-tolerance vehicle-mounted socket comprises: a socket body, a spring sheet, and a lateral limit plate;

[0005] The seat body is a shell body with upper and lower openings, two rows of spring plates are connected to two opposite walls of the seat body, and two lateral limit plates are symmetrically connected to the other two opposite walls;

[0006] The two rows of spring pieces are arranged at equal intervals and crosswise relative to each other, and coordination gaps are formed between adjacent spring pieces or between the end spring pieces and the lateral limit plates, and the cantilever contact under the inner end of the spring piece is located in the coordination gap.

[0007] The matching plug-in is inserted between the two rows of spring sheets in the center or offset on one side, and the cantilever contact body is elastically deformed and pressed to fit the two side surfaces of the matching plug-in.

[0008] In some embodiments, the spring sheet includes a circular arc sheet-shaped spring body, one end of the spring body is integrally connected to the upper surface of the shell wall of the base body and the other end of the spring body is integrally connected to the upper end of the cantilever contact body.

[0009] In some embodiments, the cantilever contact body is an outwardly curved curved sheet;

[0010] Or a rounded corner is provided at the connection between the cantilever contact body and the spring body.

[0011] In some embodiments, the middle spring piece and the cantilever contact are integrally connected to the middle of the spring body, and notches are formed on both sides of the cantilever contact; the front end spring piece and the cantilever contact are integrally connected to the outer end of the spring body, and notches are formed inside the cantilever contact.

[0012] In some embodiments, the upper end of the vertical sheet body of the elastic sheet is integrally connected to the lower part of the spring body, and the lower end is integrally connected to the upper surface of the shell wall of the seat body.

[0013] In some embodiments, the cantilever contacts of one row of spring sheets are located in the middle of the coordination gaps of another row of spring sheets.

[0014] Or the front end surface of the cantilever contact is at least flush with the front end surface of the coordination gap.

[0015] In some embodiments, an outward-turning guide portion is further formed on the upper ends of the two lateral limiting plates.

[0016] In some embodiments, a plurality of pins are symmetrically connected to the lower surface of a group of opposite walls of the seat body, and the lower ends of the pins are fixed to the PCB board;

[0017] Or an elastic end bent outward is provided at the lower end of the pin, the elastic end is expanded and tightened to be pre-installed and connected to a fixing hole on the PCB board, and then the two are welded into one.

[0018] In some embodiments, a plurality of positioning blocks are symmetrically provided on the lower surface of another set of opposite walls of the seat body, and the positioning blocks fit the upper surface of the PCB board or the positioning grooves.

[0019] In some embodiments, the seat body is a rectangular shell.

[0020] Or the seat body is a flat sheet material with features punched out, which is then relatively bent into one piece, and the joint of the seat body is provided with matching recesses and convex ends.

[0021] The beneficial effects of this new high-tolerance vehicle-mounted socket are as follows: first, the two rows of spring pieces are arranged crosswise, and the cantilever contact body is located in the matching gap. By inserting the matching plug-in in the center or offset, the two rows of spring pieces can be displaced as required, and the spacing between the two spring pieces can be elastically adjusted. The tolerance can meet the matching contact under any displacement, so it has a large tolerance, and can still meet the effective contact under the extreme displacement state, and can achieve good electrical connection; second, the structure can be used in a variety of scenarios, especially scenarios that require effective contact under conditions with large tolerances, such as automated installation of matching ends, with large displacement tolerance, and this structure has a large tolerance, which just meets the requirements; third, the structure is simple, easy to form and produce, and has good cost; fourth, the spring pieces of this structure have good elasticity, and at the same time, the setting of the cantilever contact body and the matching gap can achieve effective compression on both sides without left and right offset. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 A three-dimensional schematic diagram of a vehicle-mounted socket according to an embodiment of the utility model;

[0023] Figure 2 for Figure 1 A schematic top view of the vehicle-mounted socket shown;

[0024] Figure 3 for Figure 1 The three-dimensional schematic diagram of the vehicle-mounted socket plug-in and plug-in plug-in shown;

[0025] Figure 4 for Figure 1 The schematic cross-sectional view of the vehicle-mounted socket shown is a center-mounted plug-in and a mating plug-in;

[0026] Figure 5 for Figure 1 The schematic cross-sectional view of the vehicle-mounted socket with one-side offset plug-in and plug-in;

[0027] Matching plug-in 01; PCB board 02, fixing hole 021;

[0028] base body 1;

[0029] Shrapnel 2, spring body 20, cantilever contact body 21, vertical sheet body 22, coordination gap 200;

[0030] The lateral limiting plate 3 , the outward-turning guide portion 31 ; the plug pin 4 , the elastic end 41 ; and the positioning block 5 . DETAILED DESCRIPTION

[0031] The present invention is further described in detail below in conjunction with the accompanying drawings. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to directions in the accompanying drawings, and the words "inner" and "outer" refer to directions toward or away from the geometric center of a specific component, respectively.

[0032] Figures 1 to 5 A new high-tolerance vehicle-mounted socket according to an embodiment of the utility model is schematically shown. As shown in the figure, the new high-tolerance vehicle-mounted socket comprises: a socket body 1, a spring sheet 2 and a lateral limit plate 3;

[0033] The seat body 1 is a shell body with upper and lower openings, and the seat body 1 can preferably be a rectangular shell body; two rows of spring plates 2 are connected to two opposite walls of the seat body 1, and two side limit plates 3 are symmetrically connected to the other two opposite walls;

[0034] Two rows of spring pieces 2 are arranged at equal intervals and are relatively cross-set, and coordination gaps 200 are formed between adjacent spring pieces 2 or between the end spring pieces 2 and the lateral limit plates 3. The cantilever contact 21 under the inner end of the spring piece 2 is located in the coordination gap 200. Preferably, one arc end of the arc-shaped spring body 20 of the spring piece 2 is integrally connected to the upper surface of the shell wall of the seat body 1 and the other arc end is integrally connected to the cantilever contact 21. The cantilever contact 21 can preferably be an outwardly curved arc sheet.

[0035] The matching plug-in unit 01 is inserted between the two rows of spring sheets 2 in a centered or unilateral manner, and the cantilever contact body 21 is elastically deformed and pressed tightly against the two side surfaces of the matching plug-in unit 01 .

[0036] like Figure 4As shown, the vehicle-mounted socket is in an ideal state, and the matching plug-in 01 is inserted in the center. At this time, the spring pieces 2 on both sides of the matching plug-in 01 are symmetrical, and expand and press tightly to fit the two sides of the matching plug-in 01 to achieve good contact;

[0037] like Figure 5 As shown, when the vehicle-mounted socket is in extreme unilateral displacement, the spring pieces 2 in the left row are in compression contact, and the spring pieces 1 in the right row are in tangential contact, and good contact is still achieved.

[0038] The beneficial effects of the new high-tolerance vehicle-mounted socket are as follows: first, the two rows of spring pieces 2 are cross-arranged, and the cantilever contact body 21 is located in the matching gap 200. By inserting the matching plug-in 01 in the center or offset, the two rows of spring pieces 2 can be displaced as required, and the spacing between the two spring pieces can be adjusted flexibly. The tolerance can meet the matching contact under any displacement, so it has a large tolerance and can still meet the effective contact under the extreme displacement state, and can achieve good electrical connection; second, the structure can be used in a variety of scenarios, especially scenarios that require effective contact under conditions with large tolerances, such as automated installation of matching ends, with large displacement tolerance, and this structure has a large tolerance, which just meets the requirements; third, the structure is simple, easy to form and produce, and has good cost; fourth, the spring pieces 2 of this structure have good elasticity, and at the same time, the setting of the cantilever contact body 21 and the matching gap 200 can achieve effective compression on both sides without left and right deviation.

[0039] Further, the length of the spring body 20 is greater than the length of the cantilever contact body 21;

[0040] The middle spring piece 2 and the cantilever contact body 21 are integrally connected to the middle of the spring body 20, and notches are formed on both sides of the cantilever contact body 21. The front end spring piece 2 and the cantilever contact body 21 are integrally connected to the outer end of the spring body 20, and notches are formed on the inner side of the cantilever contact body 21. The beneficial effects are: the structure is simple, convenient for processing and molding, and low cost.

[0041] Preferably, a rounded corner is provided at the connection between the cantilever contact body 21 and the spring body 20. The beneficial effect is that the structure can effectively improve the strength of the connection.

[0042] Furthermore, the spring sheet 2 further comprises a vertical sheet 22, the upper end of the vertical sheet 22 is integrally connected to the lower part of the spring body 20 and the lower end is integrally connected to the upper surface of the shell wall of the seat body 1, and two rows of vertical sheets 22 are arranged at equal intervals and staggered with each other. The beneficial effect is that the structure is simple, convenient for processing and molding, and low in cost.

[0043] Furthermore, the intervals between the two rows of spring sheets 2 are the same, and the cantilever contacts 21 of one row of spring sheets 2 are located in the middle of the coordination gaps 200 of the other row of spring sheets 2, that is, the center line of the spring sheet 2 is the same as the symmetry line of the two spring sheets 2 in the other row.

[0044] Or the front end surface of the cantilever contact 21 is at least flush with the front end surface of the coordination gap 200.

[0045] Furthermore, the upper ends of the two lateral limiting plates 3 are also formed with outward turning guides 31. The beneficial effect is that the outward turning guides 31 have a good limiting effect.

[0046] Furthermore, a group of opposite wall lower surfaces of the seat body 1 are symmetrically connected to a plurality of pins 4, and the lower ends of the pins 4 are fixed on the PCB board 02; preferably, the lower ends of the pins 4 are provided with elastic ends 41 bent outward, and the elastic ends 41 are pre-installed and connected to the fixing holes 021 on the PCB board 02 by expansion and interference, and then the two are welded into one. Its beneficial effect is that the structure can achieve accurate fixed connection.

[0047] Furthermore, a plurality of positioning blocks 5 are symmetrically arranged on the lower surface of another set of opposite walls of the seat body 1, and the positioning blocks 5 are fitted with the upper surface or positioning groove of the PCB board 02. The beneficial effect is that the positioning blocks 5 can improve the positioning accuracy.

[0048] Preferably, the seat body 1 is a flat sheet material with features punched out, which is then relatively bent to form an integral body, and the joint of the seat body 1 is provided with matching recesses and protrusions.

[0049] Furthermore, the base body 1 and the associated PCB board 02 are installed in the housing. The beneficial effect is that the housing can effectively protect the product.

[0050] The above are only some embodiments of the present invention. For those skilled in the art, several modifications and improvements can be made without departing from the inventive concept of the present invention, which all belong to the protection scope of the present invention.

Claims

1. A new type of high tolerance vehicle socket, characterized by: It comprises: a seat body (1), a spring piece (2) and a lateral limiting plate (3); The seat body (1) is a shell body with upper and lower openings, two rows of spring plates (2) are connected to two opposite walls of the seat body (1), and two lateral limit plates (3) are symmetrically connected to the other two opposite walls; The two rows of spring sheets (2) are arranged at equal intervals and are relatively cross-arranged, and a coordination gap (200) is formed between adjacent spring sheets (2) or between the end spring sheets (2) and the lateral limiting plate (3), and the cantilever contact body (21) under the inner end of the spring sheet (2) is located in the coordination gap (200). The matching plug-in unit (01) is inserted between the two rows of spring sheets (2) in a central or unilateral manner, and the cantilever contact body (21) is elastically deformed to press and fit the two side surfaces of the matching plug-in unit (01).

2. The novel high-tolerance vehicle socket according to claim 1, characterized in that: The spring sheet (2) comprises a circular arc sheet-shaped spring body (20), one end of the spring body (20) is integrally connected to the upper surface of the shell wall of the seat body (1) and the other end is integrally connected to the upper end of the cantilever contact body (21).

3. The novel high-tolerance vehicle socket according to claim 2, characterized in that: The cantilever contact body (21) is an outwardly curved arc surface sheet; Or a rounded corner is provided at the connection between the cantilever contact body (21) and the spring body (20).

4. The novel high-tolerance vehicle socket according to claim 2, characterized in that: The spring sheet (2) in the middle and the cantilever contact body (21) are integrally connected to the middle lower portion of the spring body (20), and notches are formed on both sides of the cantilever contact body (21); The spring sheet (2) at the head end and the cantilever contact body (21) are integrally connected to the lower outer end of the spring body (20), and a notch is formed on the inner side of the cantilever contact body (21).

5. The novel high-tolerance vehicle socket according to claim 2, characterized in that: The upper end of the vertical sheet body (22) of the elastic sheet (2) is integrally connected to the lower part of the spring body (20), and the lower end is integrally connected to the upper surface of the shell wall of the seat body (1).

6. The novel high-tolerance vehicle socket according to claim 1, characterized in that: The cantilever contact body (21) of one row of the spring pieces (2) is located in the middle of the coordination gap (200) of another row of the spring pieces (2); Or the front end surface of the cantilever contact body (21) is at least flush with the front end surface of the coordination gap (200).

7. The novel high-tolerance vehicle socket according to claim 1, characterized in that: Outward-turning guide portions (31) are also formed at the upper ends of the two lateral limiting plates (3).

8. The novel high-tolerance vehicle socket according to claim 1, characterized in that: A group of relative wall lower surfaces of the seat body (1) are symmetrically connected to a plurality of pins (4), and the lower ends of the pins (4) are fixed on the PCB board (02).

9. The novel high-tolerance vehicle socket according to claim 8, characterized in that: A plurality of positioning blocks (5) are symmetrically arranged on the lower surface of another group of relative walls of the seat body (1), and the positioning blocks (5) are fitted with the upper surface of the PCB board (02) or the positioning grooves.

10. The novel high-tolerance vehicle socket according to any one of claims 1 to 9, characterized in that: The seat body (1) is a rectangular shell, or the seat body (1) is provided with matching recesses and protrusions at the joint.