Door plate and photovoltaic box-type transformer
By arranging rolling ribs on the photovoltaic wind power box door panel to enhance the strength, the problem of insufficient door panel strength is solved, the production process is simplified, the production efficiency is improved, the cost is reduced, and the aesthetics of the door panel is improved.
Patent Information
- Application Number
- CN202420252237.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-01
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-02-01
AI Technical Summary
The photovoltaic wind power box transformer panel itself is insufficient, and there are problems such as large deformation, difficulty in switching, and insufficient protection level after closing. The existing welding reinforcement method is complex and costly.
Rolling ribs are installed on the door panel to enhance the strength, instead of welding the ribs, simplifying the production process, improving production efficiency and reducing costs.
By setting the rolling ribs, the strength and aesthetics of the door panel are improved, tedious welding procedures and the configuration of a special welding platform are avoided, production efficiency is improved and costs are reduced.
Smart Images

Figure CN222381126U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of box transformers, and in particular to a door panel and a photovoltaic box transformer. Background Art
[0002] Usually, the door panels of photovoltaic and wind turbine boxes are not strong enough, have large deformation, are difficult to open and close, and have insufficient protection level after closing. To ensure the structural strength, the method of welding reinforcement ribs is adopted.
[0003] However, the above method is complicated in form, not only increasing the sheet metal and welding processes, but also requiring the configuration of a dedicated welding platform, which prolongs the production cycle, and the material cost and manufacturing cost are relatively high. Utility Model Content
[0004] The purpose of the utility model is to provide a door panel and a photovoltaic box-type transformer, which can increase the strength by arranging rolled ribs on the door panel, thereby eliminating the need to weld reinforcing ribs, reducing welding procedures, improving production efficiency, reducing production costs, and enhancing the three-dimensional appearance.
[0005] The embodiment of the utility model is achieved as follows:
[0006] In a first aspect, the utility model provides a door panel, including a body and outer roller ribs and inner roller ribs arranged on the surface of the body, the inner roller ribs are arranged inside the outer roller ribs, and the inner roller ribs and the outer roller ribs together surround to form a recess.
[0007] In the present invention, the door panel body is strengthened by providing rolling ribs instead of reinforcing ribs, thereby avoiding cumbersome welding procedures and configuring a dedicated welding platform, thereby improving production efficiency and reducing production costs. At the same time, the present application also increases the three-dimensional appearance of the door panel, making it more beautiful.
[0008] In an optional embodiment, the outer roller ribs include two first roller ribs spaced apart along a first direction, and two second roller ribs spaced apart along a second direction, and the two first roller ribs and the two second roller ribs together form a quadrilateral structure, and the first direction and the second direction are perpendicular to each other.
[0009] In the utility model, the door panel body can be strengthened in multiple directions (ie, the first direction and the second direction) through the above arrangement.
[0010] In an optional embodiment, the first roller rib is parallel to a wall surface of the body arranged along the second direction, the second roller rib is parallel to a wall surface of the body arranged along the first direction, and a connection between the first roller rib and the second roller rib is in an arc shape.
[0011] In the utility model, the distance between the first roller rib or the second roller rib and the wall surface of the adjacent side body is fixed, and the four corners where the first roller rib and the second roller rib are connected are arc-shaped to smoothly transition stress and avoid local stress concentration and body crack damage.
[0012] In an optional embodiment, the number of the inner roller ribs is at least two, and the at least two inner roller ribs are spaced apart along the second direction.
[0013] In the present invention, the strength and aesthetics of the door panel can be further enhanced based on the above arrangement.
[0014] In an optional embodiment, the inner roller rib is connected between two first roller ribs, and the inner roller rib is arranged along the first direction.
[0015] In the present invention, through the above arrangement, the inner roller rib is arranged in parallel with the second roller rib to further enhance the strength of the body in the first direction.
[0016] In an optional embodiment, the connection between the inner rolling rib and the first rolling rib is in an arc shape.
[0017] In the present invention, through the above arrangement, stress concentration and thus main body cracking can be further avoided.
[0018] In an optional embodiment, the first rolling rib, the second rolling rib and the inner rolling rib together surround and form a rectangular recess.
[0019] In the present invention, it is explained that the first roller rib, the second roller rib and the inner roller rib are together formed around a "sun" shaped structure, which are interconnected and reinforced and have a hierarchical concave-convex arrangement, thereby increasing the overall strength of the body.
[0020] In an optional embodiment, the body is made of steel plate.
[0021] In the utility model, the steel plate has excellent performance, has the characteristics of tensile strength, compression strength, bending strength and shear strength, can withstand large plastic deformation, and is easy to process.
[0022] In an optional embodiment, both the outer rolling ribs and the inner rolling ribs are made by a stamping process.
[0023] In the utility model, the stamped outer roll ribs / inner roll ribs have the same property of enhancing the strength of the door panel as the reinforcing ribs, but do not require the same material cost as the reinforcing ribs.
[0024] In a second aspect, the utility model provides a photovoltaic box-type transformer, comprising a door panel as described in any one of the aforementioned embodiments.
[0025] In the utility model, the photovoltaic box-type transformer includes the door panel in the above-mentioned embodiment, thus avoiding cumbersome welding procedures and the configuration of a dedicated welding platform, thereby improving production efficiency, reducing production costs, increasing the three-dimensional appearance, and making it more beautiful. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0027] Figure 1 A schematic diagram of the structure of a door panel provided by an embodiment of the utility model;
[0028] Figure 2 Another structural schematic diagram of a door panel provided by an embodiment of the utility model;
[0029] Figure 3 Another structural schematic diagram of a door panel provided by an embodiment of the utility model;
[0030] Figure 4 The embodiment of the utility model provides Figure 3 A schematic diagram of the enlarged structure in the middle.
[0031] Icon: 10-door panel; 100-outer rolling rib; 110-first rolling rib; 130-second rolling rib; 300-inner rolling rib; 500-main body; 710-first direction; 730-second direction. DETAILED DESCRIPTION
[0032] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0033] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0034] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0035] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, or the orientation or position relationship in which the utility model product is usually placed when in use, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0036] In addition, the terms "horizontal", "vertical" and the like do not mean that the components are required to be absolutely horizontal or suspended, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0037] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0038] As mentioned in the background technology, the door panels of photovoltaic and wind turbine boxes are not strong enough and have large deformation, which may cause problems such as difficulty in opening and closing the door panels or insufficient protection level after closing. Generally, the strength of the door panels is increased by welding reinforcement ribs. However, the setting of reinforcement ribs increases the production process of the door panels, prolongs the production cycle, material costs and manufacturing costs.
[0039] In order to improve the above-mentioned problems, the present application proposes a door panel and a photovoltaic box-type transformer, which increase the strength by arranging rolled ribs on the door panel, thereby eliminating the need to weld reinforcing ribs, reducing the welding process, improving production efficiency, reducing production costs, and enhancing the three-dimensional appearance.
[0040] Figure 1 This is a schematic diagram of the structure of the door panel 10 provided in the embodiment of the utility model. Figure 2Another structural schematic diagram of the door panel 10 provided in the embodiment of the utility model is shown in FIG. Figure 3 Another structural diagram of the door panel 10 provided by the embodiment of the utility model is shown in FIG. Figures 1 to 3 The present application provides a door panel 10, which includes a body 500 and an outer roller bead 100 and an inner roller bead 300 disposed on the surface of the body 500, wherein the inner roller bead 300 is disposed inside the outer roller bead 100, and the inner roller bead 300 and the outer roller bead 100 are surrounded together to form a recess.
[0041] Based on the above configuration, the present application strengthens the door panel 10 body 500 by providing rolling ribs instead of reinforcing ribs, thereby avoiding cumbersome welding procedures and configuring a dedicated welding platform, thereby improving production efficiency and reducing production costs. At the same time, the present application also increases the three-dimensional appearance of the door panel 10, making it more beautiful.
[0042] In some embodiments, the outer roller rib 100 and the inner roller rib 300 are both made by stamping. It should be noted that the specific method is to use a stamping device to stamp the outer roller rib 100 and the inner roller rib 300 on the body 500 according to a preset programming path. After the stamping is completed, the outer roller rib 100 and the inner roller rib 300 both present a strip structure protruding toward the outer wall of the body 500. It can be understood that the strip structure has the same characteristics as the reinforcing ribs in enhancing the strength of the door panel 10, but does not have to have the material cost similar to the reinforcing ribs.
[0043] Furthermore, in order to facilitate the processing and forming of the rolling ribs, the main body 500 is made of a steel plate. It should be noted that the steel plate has excellent performance, has tensile, compressive, bending and shear strength characteristics, can withstand large plastic deformation, and is easy to process.
[0044] Please refer again Figure 1 In order to strengthen the door panel 10 body 500 in multiple directions, the outer roller 100 includes two first rollers 110 spaced apart along a first direction 710, and two second rollers 130 spaced apart along a second direction 730, and the two first rollers 110 and the two second rollers 130 are surrounded together to form a quadrilateral structure, and the first direction 710 and the second direction 730 are perpendicular to each other. Figure 1 As indicated by the arrow.
[0045] Furthermore, if Figure 4 As shown, Figure 4 for Figure 3Schematic enlarged view of the structure at position A in the [Chinese description]. The first rolling rib 110 is parallel to the wall surface of the main body 500 arranged along the second direction 730, the second rolling rib 130 is parallel to the wall surface of the main body 500 arranged along the first direction 710, and the connection part between the first rolling rib 110 and the second rolling rib 130 is arc-shaped.
[0046] Based on the above settings, it can be understood that any one of the first rolling ribs 110 extends along the second direction 730 and is parallel to the wall surface of the main body 500 arranged along the second direction 730; any one of the second rolling ribs 130 extends along the third direction and is parallel to the wall surface of the main body 500 arranged along the first direction 710. That is to say, the distance between the first rolling rib 110 or the second rolling rib 130 and the wall surface of the main body 500 on its adjacent side is fixed.
[0047] It can also be understood that the two first rolling ribs 110 and the two second rolling ribs 130 jointly form a rectangular structure, and the four corners where the first rolling rib 110 and the second rolling rib 130 are connected are arc-shaped to smoothly transition the stress and avoid local stress concentration, causing cracking of the main body 500. And, this arc-shaped structure can be the arc of the inner circle of the above rectangular structure.
[0048] As an optional embodiment, the inner rolling rib 300 straddles between the two first rolling ribs 110, and the inner rolling rib 300 is arranged along the first direction 710. It can be understood that through the above settings, the inner rolling rib 300 is arranged in parallel with the second rolling rib 130 to further strengthen the strength of the main body 500 in the first direction 710.
[0049] Furthermore, the first rolling rib 110, the second rolling rib 130, and the inner rolling rib 300 jointly enclose a rectangular recess. That is to say, the first rolling rib 110, the second rolling rib 130, and the inner rolling rib 300 jointly enclose a "day" - shaped structure, which are connected and strengthened with each other and have hierarchical concave - convex settings, thereby realizing an increase in the overall strength of the main body 500.
[0050] Similarly, as described above, to avoid stress concentration resulting in cracking of the main body 500, the connection part between the inner rolling rib 300 and the first rolling rib 110 is arc-shaped. It can be understood that this arc-shaped structure can be the arc of the inner circle of the rectangular recess.
[0051] In some embodiments, to further enhance the strength and aesthetics of the door panel 10, the number of the inner rolling ribs 300 is at least two, and at least two inner rolling ribs 300 are arranged at intervals along the second direction 730. Specifically, the number of the inner rolling ribs 300 is determined by the size of the door panel 10, and this embodiment does not make a limitation.
[0052] In summary, the present application provides a door panel 10, which includes a body 500 and an outer roller rib 100 and an inner roller rib 300 arranged on the surface of the body 500, wherein the inner roller rib 300 is arranged inside the outer roller rib 100, and the inner roller rib 300 and the outer roller rib 100 are surrounded together to form a concave portion. Based on the above configuration, the present application strengthens the body 500 of the door panel 10 by arranging roller ribs instead of reinforcing ribs, thereby avoiding cumbersome welding procedures and configuring a dedicated welding platform, thereby improving production efficiency and reducing production costs. At the same time, the present application also increases the three-dimensional appearance of the door panel 10, making it more beautiful.
[0053] In addition, the present application also provides a photovoltaic box-type transformer, which includes the door panel 10 in the above embodiment, thereby avoiding cumbersome welding procedures and the configuration of a dedicated welding platform, thereby improving production efficiency, reducing production costs, increasing the three-dimensional appearance, and making it more beautiful.
[0054] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A door panel, characterized in that: The invention comprises a main body (500) and an outer roller rib (100) and an inner roller rib (300) arranged on the surface of the main body (500); the inner roller rib (300) is arranged inside the outer roller rib (100), and the inner roller rib (300) and the outer roller rib (100) together surround and form a recess.
2. The door panel according to claim 1, characterized in that: The outer roller rib (100) includes two first roller ribs (110) arranged at intervals along a first direction (710), and two second roller ribs (130) arranged at intervals along a second direction (730), and the two first roller ribs (110) and the two second roller ribs (130) are together surrounded to form a quadrilateral structure, and the first direction (710) and the second direction (730) are perpendicular to each other.
3. The door panel according to claim 2, characterized in that: The first roller rib (110) is parallel to a wall surface of the main body (500) arranged along the second direction (730), the second roller rib (130) is parallel to a wall surface of the main body (500) arranged along the first direction (710), and the connection between the first roller rib (110) and the second roller rib (130) is in an arc shape.
4. The door panel according to claim 2, characterized in that: The number of the inner roller ribs (300) is at least two, and at least two of the inner roller ribs (300) are arranged at intervals along the second direction (730).
5. The door panel according to claim 3, characterized in that: The inner roller rib (300) is connected between two of the first roller ribs (110), and the inner roller rib (300) is arranged along the first direction (710).
6. The door panel according to claim 5, characterized in that: The connection between the inner rolling rib (300) and the first rolling rib (110) is in an arc shape.
7. The door panel according to claim 5, characterized in that: The first rolling rib (110), the second rolling rib (130) and the inner rolling rib (300) together surround and form a rectangular recess.
8. The door panel according to any one of claims 1 to 7, characterized in that: The body (500) is made of steel plate.
9. The door panel according to any one of claims 1 to 7, characterized in that: The outer rolling rib (100) and the inner rolling rib (300) are both made by a stamping process.
10. A photovoltaic box-type transformer, characterized in that: Comprising the door panel as described in any one of claims 1-9.