Batching device for refractory material production

Abstract

The utility model relates to the technical field of refractory material production corollary equipment, in particular to a batching device for refractory material production, which comprises a mixing tank body, a feeding notch, a batching mechanism, a feeding mechanism, a rotating shaft, a rotating disc, a stirring strip, a stirring frame, a transmission disc, a mixing motor, a driving disc, a transmission belt and a discharging port, the feeding notch is formed in the surface of the side, close to the upper end, of the mixing tank in a penetrating mode, the feeding mechanism is connected with the feeding notch in a matched mode, the batching mechanism is connected with the feeding mechanism in a matched mode, the rotating shaft is rotationally connected to the middle of the mixing tank, and the lower end of the rotating shaft penetrates through the bottom of the mixing tank. The refractory material mixing device has the advantages that after all components of a refractory material are mixed, the uniformity degree is high, the production speed is high, the labor intensity of workers can be reduced, and the overall operation stability is good.

Description

Technical Field

[0001] The present application relates to the technical field of supporting equipment for refractory production, and in particular to a batching device for refractory production. Background Art

[0002] In the production process of refractory materials, aggregates and additives of different ingredients need to be added therein, and then these components need to be mixed. The existing batching process can realize automatic discharge in proportion, but due to the small content of some components, the raw materials cannot be fully mixed in the subsequent stirring process, which leads to the refractory materials produced having uneven performance. In the existing solution, two or more mixers are often used for re-stirring to improve the mixing uniformity of the refractory materials. However, this type of solution leads to slower production efficiency, an increase in the number of equipment used, further increased costs, and increased labor. In order to solve these problems, a batching device for refractory production is proposed to solve these problems. Summary of the invention

[0003] In view of the shortcomings of the prior art, the purpose of the present application is to provide a batching device for refractory production, which has high uniformity after mixing the components, fast production speed, can reduce labor intensity, and has good overall operating stability.

[0004] The above application objectives of this application are achieved through the following technical solutions:

[0005] A batching device for refractory production, comprising: a mixing tank body, a feed notch, a batching mechanism, a feeding mechanism, a rotating shaft, a turntable, a material stripping bar, a stirring frame, a transmission disk, a mixing motor, a driving disk, a transmission belt and a discharge port, wherein the upper end of the mixing tank body is open, the feed notch is through-opened on the side surface of the mixing tank body close to the upper end, the feeding mechanism is matched and connected with the feed notch, the batching mechanism is matched and connected with the feeding mechanism, the rotating shaft is rotatably connected to the middle part of the mixing tank body, the lower end of the rotating shaft passes through the bottom of the mixing tank body, the upper end of the rotating shaft is lower than the lowest end of the feed notch, and the The lower surface of the middle position of the turntable is fixedly connected to the upper end of the rotating shaft, the annular array of material strips is fixedly connected to the upper surface of the turntable, the diameter of the turntable is smaller than the diameter of the mixing tank body, the stirring frame is fixedly connected to the outer surface of the rotating shaft, the transmission disk is fixedly connected to the lower end of the rotating shaft, the mixing motor is fixedly connected to the lower surface of one side of the mixing tank body, the driving disk is fixedly connected to the end of the output shaft of the mixing motor, the two ends of the transmission belt are respectively connected to the transmission disk and the driving disk for transmission, the discharge port is fixedly connected to the surface of one side of the mixing tank body, and a baffle is connected to the discharge port.

[0006] Optionally, the dosing mechanism includes a support frame A, a material storage hopper, a spiral paddle, a servo motor and a connecting strip, the support frame A is fixedly connected to the bottom surface of one side of the rear end of the mixing tank body, a plurality of material storage hoppers are provided, and the material storage hoppers are respectively fixedly connected to the upper end of the support frame A, the spiral paddles are respectively arranged at the lower end of the material storage hoppers, the servo motors are respectively fixedly connected to the surface of the rear side of the material storage hopper, the output shaft of the servo motor is fixedly connected to the end of the spiral paddle, and the connecting strip is fixedly connected to the surface of the material storage hopper.

[0007] Optionally, the feeding mechanism includes a support frame B, a roller shaft, a conveyor belt and a driving motor. The support frame B is fixedly connected to the ground corresponding to one side of the feed notch, the height of the support frame B is lower than the height of the support frame A, the roller shaft is rotatably connected to the upper end of the support frame B, the conveyor belt is respectively connected to the roller shaft for transmission, the driving motor is fixedly connected to a side surface of the upper end of the support frame B, the output shaft of the driving motor is fixedly connected to the end of the roller shaft at the edge, one end of the conveyor belt extends into the feed notch, and the end of the spiral paddle corresponds to the upper surface of the conveyor belt.

[0008] Optionally, it also includes a material guide cone, which is fixedly connected to the upper surface of the turntable in the middle position.

[0009] Optionally, it also includes support legs, wherein the support legs are fixedly connected in a circular array to the lower surface of the mixing tank body near the edge.

[0010] Optionally, it also includes an upper cover and an exhaust pipe, wherein the upper cover is cooperatively connected to the upper end of the mixing tank body, and one end of the exhaust pipe is connected to the upper cover.

[0011] Optionally, it also includes a control switch, which is fixedly connected to the surface of one side of the mixing tank body, the input end of the control switch is electrically connected to the output end of an external power supply, and the output end of the control switch is electrically connected to the input ends of the servo motor, the drive motor and the mixing motor respectively.

[0012] Optionally, it also includes label slots, which are respectively arranged on the surface of the front side of the storage hopper.

[0013] The batching device for refractory production can achieve real-time proportioned addition of materials through a combined structure, and can achieve stirring after the mixture is dispersed through the components inside the mixing tank, effectively making the components more evenly mixed;

[0014] The batching device for refractory production requires less manual labor during use, can achieve faster production efficiency, each component operates independently, and the structure is relatively neat after being installed in the workshop, occupies a small volume, and makes more reasonable use of the space in the workshop;

[0015] The batching device for refractory production has a relatively simple manufacturing process, low manufacturing cost, low maintenance cost during subsequent use, good economic value, meets the equipment procurement needs of enterprises, and has good application prospects. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure provided by the embodiment of the present application;

[0017] Figure 2 It is a schematic diagram of the bottom structure provided in an embodiment of the present application;

[0018] Figure 3 It is a schematic diagram of the partial cross-section structure of the mixing tank provided in an embodiment of the present application.

[0019] Figure numerals: 1. mixing tank; 2. feed notch; 3. batching mechanism; 31. support frame A; 32. storage hopper; 33. spiral paddle; 34. servo motor; 35. connecting bar; 4. feeding mechanism; 41. support frame B; 42. roller; 43. conveyor belt; 44. drive motor; 5. rotating shaft; 6. turntable; 7. paddle bar; 8. stirring frame; 9. transmission disk; 10. mixing motor; 11. drive disk; 12. transmission belt; 13. discharge port; 14. guide cone; 15. baffle; 16. support leg; 17. upper cover; 18. exhaust pipe; 19. control switch; 20. label slot. DETAILED DESCRIPTION

[0020] The present application is further described in detail below in conjunction with the accompanying drawings.

[0021] In order to more clearly understand the technical solutions presented in the embodiments of the present application, the working principle of the existing batching device for refractory production is first introduced.

[0022] In the existing refractory production batching project, the ground raw materials are weighed to a certain weight, and then the materials are put into the mixer by forklift, bucket elevator, etc., and mixed to make the finished product. However, in the existing actual production, due to the small content of some ingredients, a uniform mixing effect cannot be achieved during the mixing process, resulting in fluctuations in the quality of the refractory materials. Therefore, it is necessary to improve the mixing structure in the batching process.

[0023] See also Figures 1 to 3, is a batching device for refractory production disclosed in an embodiment of the present application, comprising: a mixing tank body 1, a feed notch 2, a batching mechanism 3, a feeding mechanism 4, a rotating shaft 5, a turntable 6, a material-diverting bar 7, a stirring frame 8, a transmission disk 9, a mixing motor 10, a driving disk 11, a transmission belt 12 and a discharge port 13. The upper end of the mixing tank body 1 is open, the feed notch 2 is through-opened on the side surface of the mixing tank body 1 near the upper end, the feeding mechanism 4 is matched and connected with the feed notch 2, the batching mechanism 3 is matched and connected with the feeding mechanism 4, the rotating shaft 5 is rotatably connected to the middle part of the mixing tank body 1, the lower end of the rotating shaft 5 passes through the bottom of the mixing tank body 1, and the upper end of the rotating shaft 5 is lower than the feed notch 2. The lowest end of the outlet 2, the lower surface of the middle position of the turntable 6 is fixedly connected to the upper end of the rotating shaft 5, the ring array of material strips 7 is fixedly connected to the upper surface of the turntable 6, the diameter of the turntable 6 is smaller than the diameter of the mixing tank body 1, the stirring frame 8 is fixedly connected to the outer surface of the rotating shaft 5, the transmission disk 9 is fixedly connected to the lower end of the rotating shaft 5, the mixing motor 10 is fixedly connected to the lower surface of one side of the mixing tank body 1, the driving disk 11 is fixedly connected to the end of the output shaft of the mixing motor 10, the two ends of the transmission belt 12 are respectively connected to the transmission disk 9 and the driving disk 11 for transmission, the discharge port 13 is fixedly connected to the surface of one side of the mixing tank body 1, and the discharge port 13 is matched with a baffle 15.

[0024] Specifically, the mixing tank body 1 is provided to provide a space for connection and mixing, the feed notch 2 is provided to put in raw materials of different components, the batching mechanism 3 is provided to continuously feed the components of the refractory material in a certain proportion, the feeding mechanism 4 is provided to transfer the various materials of the batching mechanism 3, and then make them enter the mixing tank body 1 through the feed notch 2, the rotation of the mixing motor 10 is provided to drive the driving disk 11 to rotate, and then drive the driving disk 9 to rotate through the transmission belt 12, the rotation of the driving disk 9 can make the turntable 6 at the upper end rotate with it, and when the refractory material enters the mixing tank body 1, it first falls on the turntable 6, and the turntable 6 can The refractory material can be spread all around, and the material-shifting strips 7 provided can improve the thoroughness of the spreading, so that the material produces greater friction and is spread more evenly. The refractory material sprinkled to the periphery enters the bottom of the mixing tank body 1, and is then stirred by the stirring frame 8 on the rotating shaft 5, so as to achieve a more rapid mixing effect. Compared with the existing form of starting the mixer after filling, the mixing speed is faster, the mixing uniformity is more thorough, and the effect of balanced product quality can be achieved. The provided discharge port 13 can discharge the finished refractory material outward, and the provided baffle 15 can be opened as needed to avoid leakage during the mixing process, and can also be replaced with an electronic valve.

[0025] See also Figure 1As another specific embodiment provided by the application, the batching mechanism 3 includes a support frame A31, a material storage hopper 32, a spiral paddle 33, a servo motor 34 and a connecting strip 35. The support frame A31 is fixedly connected to the bottom surface of the rear end side of the mixing tank body 1. A plurality of material storage hoppers 32 are provided. The material storage hoppers 32 are respectively fixedly connected to the upper ends of the support frame A31. The spiral paddles 33 are respectively arranged at the lower ends of the material storage hoppers 32. The servo motors 34 are respectively fixedly connected to the surface of the rear side of the material storage hoppers 32. The output shaft of the servo motor 34 is fixedly connected to the end of the spiral paddle 33. The connecting strip 35 is fixedly connected to the surface of the material storage hopper 32.

[0026] Specifically, the support frame A31 can support the storage hopper 32 to a certain height, and the number of the storage hoppers 32 can be set according to needs. The same or different raw materials are respectively contained in the storage hoppers 32, and then, driven by the servo motor 34, the spiral paddles 33 rotate at different speeds, so that different raw materials are discharged outwardly and then transferred to the mixing tank body 1 through the feeding mechanism 4.

[0027] See also Figure 1 As another specific embodiment provided by the application, the feeding mechanism 4 includes a support frame B41, a roller 42, a conveyor belt 43 and a driving motor 44. The support frame B41 is fixedly connected to the ground corresponding to one side of the feed notch 2. The height of the support frame B41 is lower than the height of the support frame A31. The roller 42 is rotatably connected to the upper end of the support frame B41. The conveyor belt 43 is respectively connected to the roller 42 for transmission. The driving motor 44 is fixedly connected to a side surface of the upper end of the support frame B41. The output shaft of the driving motor 44 is fixedly connected to the end of the roller 42 at the edge. One end of the conveyor belt 43 extends into the feed notch 2, and the end of the spiral paddle 33 corresponds to the upper surface of the conveyor belt 43.

[0028] Specifically, the setting of the support frame B41 can support the roller 42 to a position lower than the spiral paddle 33, and then the roller 42 can drive the conveyor belt 43 to rotate under the drive of the drive motor 44, thereby realizing real-time transmission of refractory materials of different proportions falling from the upper end, and then transmitting them to the feed gap 2 through the conveyor belt 43 to meet continuous production needs.

[0029] See also Figure 3 As another specific embodiment provided by the application, it also includes a material guide cone 14, which is fixedly connected to the upper surface of the turntable 6 at the middle position.

[0030] Specifically, the material guide cone 14 can guide the refractory material transferred from the conveyor belt 43 to be distributed at a position other than the center of the turntable 6 , so that it falls during the outward throwing process and avoids accumulation at the center of the turntable 6 .

[0031] See also Figure 2 As another specific embodiment provided by the application, it also includes support legs 16, and the support legs 16 are fixedly connected in a circular array to the lower surface of the mixing tank body 1 near the edge.

[0032] Specifically, the support legs 16 can support the mixing tank body 1 to a certain height, which is convenient for operation and use during the production process and improves convenience.

[0033] See also Figure 3 As another specific embodiment provided in the application, it also includes an upper cover 17 and an exhaust pipe 18. The upper cover 17 is connected to the upper end of the mixing tank body 1, and one end of the exhaust pipe 18 is connected to the upper cover 17.

[0034] Specifically, the setting of the upper cover 17 can prevent dust from splashing. In the actual production process, a dust curtain can be installed at the feed notch 2. The set exhaust pipe 18 can be connected to an external dust removal equipment to facilitate the extraction of dust-containing gas flying inside and the cleanliness of the internal space when it is opened.

[0035] See also Figure 2 As another specific embodiment provided by the application, it also includes a control switch 19, which is fixedly connected to the surface of one side of the mixing tank body 1, and the input end of the control switch 19 is electrically connected to the output end of the external power supply, and the output end of the control switch 19 is electrically connected to the input ends of the servo motor 34, the drive motor 44 and the mixing motor 10 respectively.

[0036] Specifically, the setting of the control switch 19 can control each electrical part separately, realize different proportions of ingredients and transfer speeds, and achieve a more uniform mixing effect.

[0037] See also Figure 1 As another specific embodiment provided by the application, it also includes a label slot 20, and the label slots 20 are respectively arranged on the surface of the front side of the storage hopper 32.

[0038] Specifically, the setting of the label slot 20 can mark the materials in the storage hopper 32, which is convenient for people to observe more intuitively and improves the convenience of control.

[0039] The embodiments of this specific implementation method are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore, all equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A batching device for refractory production, characterized in that: include: A mixing tank body (1), a feed notch (2), a batching mechanism (3), a feeding mechanism (4), a rotating shaft (5), a turntable (6), a material stripping bar (7), a stirring frame (8), a transmission disc (9), a mixing motor (10), a driving disc (11), a transmission belt (12) and a material outlet (13), wherein the upper end of the mixing tank body (1) is open, the feed notch (2) is through-opened on a side surface of the mixing tank body (1) close to the upper end, the feeding mechanism (4) is cooperatively connected to the feed notch (2), the batching mechanism (3) is cooperatively connected to the feeding mechanism (4), the rotating shaft (5) is rotatably connected to the middle part of the mixing tank body (1), the lower end of the rotating shaft (5) passes through the bottom of the mixing tank body (1), the upper end of the rotating shaft (5) is lower than the lowest end of the feed notch (2), and the turntable (13) is provided with a plurality of rotating shafts (5). The lower surface of the middle position of the mixing tank (6) is fixedly connected to the upper end of the rotating shaft (5), the annular array of the material stripping strips (7) is fixedly connected to the upper surface of the rotating disk (6), the diameter of the rotating disk (6) is smaller than the diameter of the mixing tank body (1), the stirring frame (8) is fixedly connected to the outer surface of the rotating shaft (5), the transmission disk (9) is fixedly connected to the lower end of the rotating shaft (5), the mixing motor (10) is fixedly connected to the lower surface of one side of the mixing tank body (1), the driving disk (11) is fixedly connected to the end of the output shaft of the mixing motor (10), the two ends of the transmission belt (12) are respectively connected to the transmission disk (9) and the driving disk (11) in transmission connection, the discharge port (13) is fixedly connected to the surface of one side of the mixing tank body (1), and the discharge port (13) is matched with a baffle (15) and connected.

2. A batching device for refractory production according to claim 1, characterized in that: The batching mechanism (3) comprises a support frame A (31), a material storage hopper (32), a spiral paddle (33), a servo motor (34) and a connecting strip (35); the support frame A (31) is fixedly connected to the bottom surface of one side of the rear end of the mixing tank body (1); a plurality of material storage hoppers (32) are provided; the material storage hoppers (32) are respectively fixedly connected to the upper end of the support frame A (31); the spiral paddles (33) are respectively provided at the lower end of the material storage hoppers (32); the servo motors (34) are respectively fixedly connected to the surface of the rear side of the material storage hoppers (32); the output shaft of the servo motor (34) is fixedly connected to the end of the spiral paddle (33); and the connecting strip (35) is fixedly connected to the surface of the material storage hopper (32).

3. A batching device for refractory production according to claim 2, characterized in that: The feeding mechanism (4) comprises a support frame B (41), a roller (42), a conveyor belt (43) and a driving motor (44); the support frame B (41) is fixedly connected to the ground corresponding to one side of the feed notch (2); the height of the support frame B (41) is lower than the height of the support frame A (31); the roller (42) is rotatably connected to the upper end of the support frame B (41); the conveyor belt (43) is respectively connected to the roller (42) in a transmission manner; the driving motor (44) is fixedly connected to a side surface of the upper end of the support frame B (41); the output shaft of the driving motor (44) is fixedly connected to the end of the roller (42) at the edge; one end of the conveyor belt (43) extends into the feed notch (2); and the end of the spiral paddle (33) corresponds to the upper surface of the conveyor belt (43).

4. A batching device for refractory production according to claim 1, characterized in that: It also comprises a material guide cone (14), wherein the material guide cone (14) is fixedly connected to the upper surface of the rotating disk (6) at a middle position.

5. A batching device for refractory production according to claim 1, characterized in that: It also comprises support legs (16), wherein the support legs (16) are fixedly connected in a circular array to the lower surface of the mixing tank body (1) near the edge.

6. A batching device for refractory production according to claim 1, characterized in that: It also comprises an upper cover (17) and an air extraction pipeline (18), wherein the upper cover (17) is cooperatively connected to the upper end of the mixing tank body (1), and one end of the air extraction pipeline (18) is connected to the upper cover (17).

7. A batching device for refractory production according to any one of claims 1, 2 or 3, characterized in that: It also includes a control switch (19), the control switch (19) being fixedly connected to a surface of one side of the mixing tank body (1), the input end of the control switch (19) being electrically connected to the output end of an external power source, and the output end of the control switch (19) being electrically connected to the input ends of the servo motor (34), the drive motor (44) and the mixing motor (10).

8. A batching device for refractory production according to claim 1, characterized in that: It also includes label slots (20), wherein the label slots (20) are respectively arranged on the surface of the front side of the storage hopper (32).

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