Cleaning device for optical lens manufacturing
By designing an optical lens cleaning device with a transmission mechanism and holding mechanism, the problem of low efficiency and poor cleanliness of traditional cleaning methods is solved, and high -efficiency and thorough lens cleaning and drying are realized.
Patent Information
- Application Number
- CN202420885184.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-04-26
AI Technical Summary
Traditional optical lens cleaning methods are time-consuming and labor-intensive, have poor cleanliness, and are inefficient when cleaning a large number of lenses.
A cleaning device for optical lens manufacturing is designed, including a cleaning box, a transmission mechanism and a clamping mechanism. The transmission mechanism is driven by a motor to drive the lens to rotate, and is fully cleaned in the cleaning solution, and the drying efficiency is improved through a dryer.
The one -time cleaning of multiple optical lenses is achieved, the cleaning efficiency and cleanliness are improved, the consumption of a lot of time is avoided, and the lens is effectively dropped through the holding mechanism.
Smart Images

Figure CN222385466U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lens processing, in particular to a cleaning device for manufacturing optical lenses. Background Art
[0002] Optical lenses are lenses made of optical glass. The definition of optical glass is glass with specific requirements for optical properties such as refractive index, dispersion, transmittance, spectral transmittance and light absorption, and with uniform optical properties. It can change the direction of light propagation and the relative spectral distribution of ultraviolet, visible or infrared light.
[0003] The traditional cleaning method is to use wiping materials (gauze, dust-free paper) with chemical reagents (gasoline, ethanol, acetone, ether) to soak, wipe and other means for manual cleaning, and then dry them after cleaning. This method is not only time-consuming and labor-intensive but also has poor cleanliness. Due to the cumbersome steps, it takes a lot of time to clean a large number of optical lenses, resulting in low cleaning efficiency. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a cleaning device for optical lens manufacturing, which has the advantage of improving the cleaning efficiency of the optical lens and solves the problems in the above-mentioned background technology.
[0005] The utility model provides the following technical solutions: a cleaning device for manufacturing optical lenses, comprising a cleaning box, a device cover is provided at the upper end of the cleaning box, a cavity is opened inside the device cover, a transmission mechanism is provided on the inner wall of the device cover, the transmission mechanism comprises a driving shaft, the driving shaft is rotatably connected to the inner wall of the device cover, the front end of the driving shaft passes through the side wall of the cleaning box, the outer side of the driving shaft is symmetrically fixedly sleeved with a driving gear, the driving gear is meshed with a chain, the driving gear is meshed with a driven gear through the chain, the center of the driven gear is fixedly inserted with a driven shaft, the lower inner wall of the device cover is rotatably connected with a rotating shaft at an equal interval, the lower end of the rotating shaft passes through the lower surface of the device cover and is fixedly connected with a clamping mechanism, the upper end of the rotating shaft is fixedly sleeved with a No. 2 helical gear, the No. 2 helical gear is meshed with a No. 1 helical gear, and the No. 1 helical gear is fixedly sleeved on the side walls of the driving shaft and the driven shaft at equal intervals.
[0006] Preferably, the clamping mechanism includes a fixed seat, which is fixedly connected to the lower end of the rotating shaft. A fixing groove is provided on the lower end surface of the clamping mechanism. A movable telescopic rod is symmetrically fixedly connected to the inner wall of the fixing groove. A spring is fixedly sleeved on the movable telescopic rod, and an arc-shaped clamping plate is fixedly connected to the telescopic end of the movable telescopic rod.
[0007] Preferably, a dryer is fixedly mounted on the side wall of the cleaning box, the dryer is connected to the interior of the cleaning box, an ultrasonic vibrator is mounted on the inner wall of the cleaning box, and a limiting groove is provided on the upper surface of the cleaning box.
[0008] Preferably, an electrically controlled telescopic rod is fixedly connected to the lower surface of the device cover, and the electrically controlled telescopic rod corresponds to the limiting groove.
[0009] Preferably, a clamping groove is provided on the side wall of the arc-shaped clamping plate, and two ends of the movable telescopic rod are respectively connected to the inner wall of the fixing groove and the side wall of the arc-shaped clamping plate.
[0010] Preferably, a handle is fixedly connected to the upper surface of the device cover, a support plate is fixedly connected to the side wall of the device cover, a motor is fixedly mounted on the upper end of the support plate, and an output shaft of the motor is connected to the front end of the driving shaft.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] 1. Start the motor and ultrasonic vibrator. The motor drives the driving gear to rotate through the driving shaft. The driving gear drives the driven gear and the driven shaft to rotate through the chain. The driven shaft and the driving shaft drive the No. 1 helical gear to rotate. The No. 1 helical gear drives the No. 2 helical gear, the rotating shaft and the clamping mechanism to rotate, and then drives the optical lens to rotate, so that the optical lens is fully cleaned in the cleaning liquid. This method can make it possible to clean multiple optical lenses at a time, avoiding the need to spend a lot of time when cleaning a large number of optical lenses, which not only improves the cleaning efficiency but also improves the cleanliness.
[0013] 2. Put the solution into the cleaning box, install the optical lens to be cleaned in the slot in the clamping mechanism, and clamp the optical lens by squeezing the arc-shaped clamping plate through the spring, effectively preventing the optical lens from falling during the cleaning process, making the cleaning more thorough.
[0014] 3. After cleaning is completed, the electric telescopic rod is started to raise the device cover, and the dryer is started to dry the lens. The drying efficiency is improved by rotation, further improving the cleaning efficiency of the optical lens. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the three-dimensional new structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the three-dimensional structure of the device cover of the utility model;
[0017] Figure 3 This is a schematic diagram of the cross-sectional three-dimensional structure of the device cover of the utility model;
[0018] Figure 4This is a schematic diagram of the three-dimensional structure of the device cover of the utility model from a side view;
[0019] Figure 5 For this utility model Figure 5 The enlarged structural diagram at A in the middle;
[0020] Figure 6 It is a three-dimensional structural schematic diagram of the cleaning box of the utility model.
[0021] In the figure: 1. cleaning box; 2. device cover; 3. dryer; 4. handle; 5. transmission mechanism; 6. motor; 7. rotating shaft; 8. clamping mechanism; 9. ultrasonic vibrator; 10. electric telescopic rod; 51. driving shaft; 52. chain; 53. driving gear; 54. driven gear; 55. driven shaft; 56. No. 1 bevel gear; 57. No. 2 bevel gear; 81. fixed seat; 82. movable telescopic rod; 83. spring; 84. arc splint. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-Figure 4A cleaning device for manufacturing optical lenses comprises a cleaning box 1, a device cover 2 is arranged at the upper end of the cleaning box 1, a cavity is opened inside the device cover 2, a transmission mechanism 5 is arranged on the inner wall of the device cover 2, the transmission mechanism 5 comprises a driving shaft 51, the driving shaft 51 is rotatably connected to the inner wall of the device cover 2, the front end of the driving shaft 51 passes through the side wall of the cleaning box 1, a driving gear 53 is symmetrically fixedly sleeved on the outer side of the driving shaft 51, the driving gear 53 is meshedly connected to the chain 52, the driving gear 53 is meshed and driven by a driven gear 54 through the chain 52, a driven shaft 55 is fixedly inserted at the center of the driven gear 54, a rotating shaft 7 is rotatably connected to the lower inner wall of the device cover 2 at a medium interval, the lower end of the rotating shaft 7 passes through the lower surface of the device cover 2 and is fixedly connected to a clamping mechanism 8, the upper end of the rotating shaft 7 is fixedly sleeved with a second bevel gear 57, the second bevel gear 57 is meshed and connected There is a No. 1 bevel gear 56, which is fixedly sleeved on the side walls of the driving shaft 51 and the driven shaft 55 at equal intervals, and the motor 6 and the ultrasonic vibrator 9 are started, and the driving shaft 51 is driven to rotate by the motor 6, and the driving shaft 51 drives the driving gear 53 to rotate, and the driving gear 53 drives the driven gear 54 to rotate through the chain 52, and the driven gear 54 drives the driven shaft 55 to rotate, and the driven shaft 55 and the driving shaft 51 drive the No. 1 bevel gear 56 to rotate, and the No. 1 bevel gear 56 drives the No. 57 to rotate, and the No. 2 bevel gear 57 drives the rotating shaft 7 to rotate, and the rotating shaft 7 drives the clamping mechanism 8 to rotate, and then drives the optical lens to rotate, so that the optical lens is fully cleaned in the cleaning liquid. Through this method, multiple optical lenses can be cleaned at one time, avoiding the need to consume a lot of time when cleaning a large number of optical lenses, which not only improves the cleaning efficiency but also improves the cleanliness;
[0024] See also Figure 5 The clamping mechanism 8 includes a fixing seat 81, which is fixedly connected to the lower end of the rotating shaft 7. A fixing groove is provided on the lower end surface of the clamping mechanism 8. A movable telescopic rod 82 is symmetrically fixedly connected to the inner wall of the fixing groove. A spring 83 is fixedly sleeved on the movable telescopic rod 82. An arc-shaped clamping plate 84 is fixedly connected to the telescopic end of the movable telescopic rod 82. The optical lens to be cleaned is installed in the card slot in the clamping mechanism 8. The arc-shaped clamping plate 84 is squeezed by the spring 83 to clamp the optical lens, which effectively prevents the optical lens from falling during the cleaning process, making the cleaning more thorough.
[0025] See also Figure 6 A dryer 3 is fixedly installed on the side wall of the cleaning box 1, and the dryer 3 is connected to the inside of the cleaning box 1. An ultrasonic vibrator 9 is installed on the inner wall of the cleaning box 1. A limit groove is provided on the upper surface of the cleaning box 1. The dryer 3 is started to dry the lens, and the drying efficiency is improved by rotation, thereby further improving the cleaning efficiency of the optical lens;
[0026] The lower surface of the device cover 2 is fixedly connected with an electric control telescopic rod 10, which corresponds to the limit groove. After cleaning, the electric control telescopic rod 10 is started to make the device cover 2 rise. The limit groove limits the electric control telescopic rod 10, which can effectively prevent the electric control telescopic rod 10 from falling down in the extended state.
[0027] A card slot is provided on the side wall of the arc-shaped clamping plate 84, and the two ends of the movable telescopic rod 82 are respectively connected to the inner wall of the fixing slot and the side wall of the arc-shaped clamping plate 84. The card slot has a better clamping effect on the round lens to prevent it from slipping;
[0028] A handle 4 is fixedly connected to the upper surface of the device cover 2, a support plate is fixedly connected to the side wall of the device cover 2, a motor 6 is fixedly installed on the upper end of the support plate, the output shaft of the motor 6 is connected to the front end of the driving shaft 51, the device is driven to operate by the motor 6, and the support plate supports the motor 6.
[0029] Working principle: put the solution into the cleaning box 1, install the optical lens to be cleaned in the card slot of the clamping mechanism 8, and use the spring 83 to squeeze the arc clamping plate 84 to clamp the optical lens, effectively preventing the optical lens from falling during the cleaning process, making the cleaning more thorough;
[0030] Start the motor 6 and the ultrasonic vibrator 9, and drive the driving shaft 51 to rotate through the motor 6, and the driving shaft 51 drives the driving gear 53 to rotate, and the driving gear 53 drives the driven gear 54 to rotate through the chain 52, and the driven gear 54 drives the driven shaft 55 to rotate, and the driven shaft 55 and the driving shaft 51 drive the first bevel gear 56 to rotate, and the first bevel gear 56 drives the second bevel gear 57 to rotate, and the second bevel gear 57 drives the rotating shaft 7 to rotate, and the rotating shaft 7 drives the clamping mechanism 8 to rotate, and then drives the optical lens to rotate, so that the optical lens is fully cleaned in the cleaning liquid. Through this method, multiple optical lenses can be cleaned at one time, avoiding the need to consume a lot of time when cleaning a large number of optical lenses, which not only improves the cleaning efficiency but also improves the cleanliness;
[0031] After cleaning is completed, the electrically controlled telescopic rod 10 is started to raise the device cover 2, and the dryer 3 is started to dry the lens. The drying efficiency is improved by rotation, thereby further improving the cleaning efficiency of the optical lens.
Claims
1. A cleaning device for manufacturing optical lenses, comprising a cleaning box (1), characterized in that: The upper end of the cleaning box (1) is provided with a device cover (2), a cavity is provided inside the device cover (2), a transmission mechanism (5) is provided on the inner wall of the device cover (2), the transmission mechanism (5) comprises a driving shaft (51), the driving shaft (51) is rotatably connected to the inner wall of the device cover (2), the front end of the driving shaft (51) passes through the side wall of the cleaning box (1), the outer side of the driving shaft (51) is symmetrically fixedly sleeved with a driving gear (53), the driving gear (53) is meshed with a chain (52), and the driving gear (53) is meshed with the chain (52) to move the driving gear (53 ... The driving mechanism comprises a driven gear (54), a driven shaft (55) is fixedly inserted at the center of the driven gear (54), a rotating shaft (7) is rotatably connected at an equal interval on the lower inner wall of the device cover (2), the lower end of the rotating shaft (7) passes through the lower surface of the device cover (2) and is fixedly connected to a clamping mechanism (8), a second bevel gear (57) is fixedly sleeved on the upper end of the rotating shaft (7), the second bevel gear (57) is meshingly connected to a first bevel gear (56), and the first bevel gear (56) is fixedly sleeved on the side walls of the driving shaft (51) and the driven shaft (55) at equal intervals.
2. The cleaning device for manufacturing optical lenses according to claim 1, characterized in that: The clamping mechanism (8) comprises a fixing seat (81), the fixing seat (81) is fixedly connected to the lower end of the rotating shaft (7), the lower end surface of the clamping mechanism (8) is provided with a fixing groove, a movable telescopic rod (82) is symmetrically fixedly connected to the inner wall of the fixing groove, a spring (83) is fixedly sleeved on the movable telescopic rod (82), and the telescopic end of the movable telescopic rod (82) is fixedly connected to an arc-shaped clamping plate (84).
3. The cleaning device for optical lens manufacturing according to claim 1, characterized in that: A dryer (3) is fixedly mounted on the side wall of the cleaning box (1), the dryer (3) is connected to the interior of the cleaning box (1), an ultrasonic vibrator (9) is mounted on the inner wall of the cleaning box (1), and a limiting groove is provided on the upper surface of the cleaning box (1).
4. The cleaning device for manufacturing optical lenses according to claim 3, characterized in that: An electrically controlled telescopic rod (10) is fixedly connected to the lower surface of the device cover (2), and the electrically controlled telescopic rod (10) corresponds to the limiting groove.
5. The cleaning device for manufacturing optical lenses according to claim 2, characterized in that: A clamping groove is provided on the side wall of the arc-shaped clamping plate (84), and two ends of the movable telescopic rod (82) are respectively connected to the inner wall of the fixing groove and the side wall of the arc-shaped clamping plate (84).
6. The cleaning device for manufacturing optical lenses according to claim 1, characterized in that: A handle (4) is fixedly connected to the upper surface of the device cover (2), a support plate is fixedly connected to the side wall of the device cover (2), a motor (6) is fixedly mounted on the upper end of the support plate, and an output shaft of the motor (6) is connected to the front end of the driving shaft (51).