Aluminum coil shearing equipment
By designing aluminum roll cutting equipment, the fan is used to clean the debris and control the transmission belt through the motor to ensure that the roller speed is consistent. It solves the problem of bending or accumulation caused by inconsistency due to inconsistency during processing, and improves processing efficiency and cleaning performance.
Patent Information
- Application Number
- CN202323669479.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-29
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2033-12-29
AI Technical Summary
During cutting and processing of existing aluminum coils, the speed of conveying rollers at the front and rear ends may be different, resulting in bending or stacking of aluminum plates, and a large amount of debris is generated during cutting, affecting processing efficiency.
Design an aluminum coil shearing equipment, including a workbench, blowing device, storage bin, rollers, control device, etc. The debris is cleaned by the wind blown by the fan pump, and the transmission belt is controlled by the motor to ensure that the rotation speed of the rollers at both ends of the workbench is consistent. .
Effectively avoid the problem of bending or accumulation caused by inconsistency due to inconsistency during the processing of aluminum plates, and clean up the debris through the fan to improve the cleaning performance and efficiency of the processing process.
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Figure CN222386459U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum coil cutting, and more specifically to an aluminum coil shearing device. Background Art
[0002] Aluminum coil is a metal product that is rolled and bent by a casting and rolling mill for flying shearing. It is widely used in electronics, packaging, construction, machinery, etc. There are many aluminum coil production companies in my country, and the production technology has caught up with developed countries. According to the different metal elements contained in the aluminum coil, aluminum coil can be roughly divided into 9 major categories, that is, it can be divided into 9 series.
[0003] Aluminum coils need to be processed before use. The rolled aluminum rings are cut into aluminum plates for subsequent work. When the existing aluminum rings are unfolded and pulled to pull the aluminum plates, the conveyor rollers at the front and rear ends may rotate at different speeds, causing the aluminum plates to bend or pile up on the workbench, which is not conducive to subsequent processing operations. In addition, a large amount of debris generated by cutting will appear on the aluminum plates during the processing, which makes it inconvenient for workers to take the processed aluminum plates. Therefore, an aluminum coil shearing device is designed to solve the above problems. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides an aluminum coil shearing device to solve the problems existing in the above-mentioned background technology.
[0005] The utility model provides the following technical solutions: an aluminum coil shearing device comprises a workbench, the upper end of the workbench is provided with a blowing device, the upper surface of the workbench is provided with two symmetrical placing bins, two rollers are provided inside the placing bins, both ends of the lower rollers are rotatably connected to the two ends inside the placing bins, the other end of one upper roller is rotatably connected to a side surface of a control end, the other upper roller is rotatably connected to one end of a baffle, the control end and the lower surface of the baffle are fixedly connected to the upper end of the workbench, the first slave gear and the second slave gear are fixedly connected inside the two rollers respectively, and a control device is also provided inside the workbench.
[0006] Preferably, an aluminum coil is provided on one side of the workbench, the aluminum coil is unfolded into an aluminum plate, an aluminum plate is rotatably connected between the two rollers, an inner tube is provided inside the aluminum coil, both ends of the inner tube are rotatably connected to the inside of the first fixed frame, a collecting roller is provided on the other side of the workbench, the other end of the aluminum plate is connected to the collecting roller, both ends of the collecting roller are rotatably connected to the inside of the second fixed frame, and a connecting tube is provided at the connection between the second fixed frame and the workbench.
[0007] Preferably, a collecting trough is further provided at the lower end of the workbench, and the collecting trough is located directly below the middle of the aluminum plate. A drawer is slidably connected to the inside of the collecting trough. A guide rail is further provided on one side of the workbench, and a shearing equipment body is slidably connected to the guide rail. A number of supporting legs are further provided at the lower end of the workbench, and a slide groove is also provided on the top of the workbench.
[0008] Preferably, a fan pump is placed on the top of the workbench, the output end of the fan pump is fixedly connected to a conduit, the middle of the conduit is a telescopic hose, a slider is fixedly connected to the outer surface of the middle part of the conduit, the outer surface of the slider is slidably connected inside the slide groove, the outer surface of the lower end of the conduit is fixedly connected to a limiting block, one side surface of the limiting block is fixedly connected to one side surface of the shearing device body, and the air outlet of the conduit faces the same direction as the working end of the shearing device body.
[0009] Preferably, the control device also includes a motor, which is electrically connected to the control end, and the motor output end is fixedly connected to a rotating rod, the other end of the rotating rod is fixedly connected to one end inside the collecting roller, the outer surface of the rotating rod is rotatably connected to a first transmission belt, the other end of the first transmission belt is rotatably connected to the outer surface of a fixed column, one end of the fixed column is rotatably connected to the inside of the workbench, and the other end of the fixed column is fixedly connected to a main gear, the outer surface of the main gear is respectively meshed with the outer surfaces of the first slave gear and the second slave gear, and the two groups of transmission components consisting of the main gear, the first slave gear and the second slave gear are relatively arranged at one end of the two groups of rollers, and the other group of the transmission components is connected to the fixed column by a second transmission belt.
[0010] Preferably, the first transmission belt is located inside the connecting tube.
[0011] Technical effects and advantages of the utility model:
[0012] 1. The utility model sets a blower pump on the workbench, and the wind blown out from the position of the limit block through the duct, which can blow away the debris generated by cutting on the aluminum plate when the shearing device body is in operation, and can perform preliminary cleaning on the surface of the aluminum plate after cutting, thereby improving the cleaning performance during work.
[0013] 2. The utility model fixes the first slave gear and the second slave gear at one end of the two rollers respectively, and uses a motor to control the operation of the first and second transmission belts, thereby controlling the main gear to drive the two slave gears to rotate together. Using one motor to control the operation can ensure that the rollers and the collecting rollers at both ends of the workbench have the same rotation speed, avoiding the situation where the aluminum coil does not rotate during operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0015] Figure 2 It is a schematic diagram of the aluminum coil and collecting roller structure of the utility model.
[0016] Figure 3 It is a schematic diagram of the workbench structure of the utility model.
[0017] Figure 4 It is a schematic diagram of the structure of the control device of the utility model.
[0018] Figure 5 It is a schematic diagram of the partially enlarged structure of point A of the present utility model.
[0019] The accompanying drawings are marked as follows: 101, workbench; 102, aluminum coil; 103, aluminum plate; 104, inner tube; 105, first fixed frame; 106, second fixed frame; 107, collecting roller; 108, roller; 109, control end; 110, baffle; 111, connecting pipe; 112, collecting trough; 113, drawer; 114, placement bin; 115, supporting leg; 116, guide rail; 117, slide; 2, control device; 201, motor; 202, rotating rod; 203, first transmission belt; 204, fixed column; 205, second transmission belt; 206, main gear; 207, first slave gear; 208, second slave gear; 3, blowing device; 301, fan pump; 302, conduit; 303, slider; 304, shearing equipment body; 305, limit block. DETAILED DESCRIPTION
[0020] The technical solution of the present invention will be clearly and completely described below in conjunction with the drawings in the present invention. In addition, the forms of the various structures recorded in the following embodiments are merely illustrative, and the new structure involved in the present invention is not limited to the various structures recorded in the following embodiments. All other implementations obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention.
[0021] The utility model provides an aluminum coil shearing device, including a workbench 101, a blowing device 3 is provided at the upper end of the workbench 101, two symmetrical placement bins 114 are provided on the upper surface of the workbench 101, two rollers 108 are provided inside the placement bins 114, both ends of the lower roller 108 are rotatably connected to the two ends inside the placement bins 114, the other end of an upper roller 108 is rotatably connected to a side surface of a control end 109, the other upper roller 108 is rotatably connected to one end of a baffle 110, the control end 109 and the lower surface of the baffle 110 are both fixedly connected to the upper end of the workbench 101, a first slave gear 207 and a second slave gear 208 are fixedly connected inside the two rollers 108, and a control device 2 is also provided inside the workbench 101.
[0022] Furthermore, an aluminum coil 102 is provided on one side of the workbench 101, and the aluminum coil 102 is unfolded into an aluminum plate 103. The aluminum plate 103 is rotatably connected between two rollers 108. An inner tube 104 is provided inside the aluminum coil 102, and both ends of the inner tube 104 are rotatably connected to the inside of a first fixed frame 105. A collecting roller 107 is provided on the other side of the workbench 101, and the other end of the aluminum plate 103 is connected to the collecting roller 107. Both ends of the collecting roller 107 are rotatably connected to the inside of a second fixed frame 106. A connecting tube 111 is provided at the connection between the second fixed frame 106 and the workbench 101. After the aluminum coil 102 is unfolded and the aluminum plate 103 is processed, the remaining aluminum plate 103 material can be rotatably recovered on the collecting roller 107 to avoid waste of resources.
[0023] Furthermore, a collecting trough 112 is provided at the lower end of the workbench 101, and the collecting trough 112 is located directly below the middle of the aluminum plate 103. A drawer 113 is slidably connected to the collecting trough 112. A guide rail 116 is provided on one side of the workbench 101, and a shearing device body 304 is slidably connected to the guide rail 116. A plurality of supporting legs 115 are provided at the lower end of the workbench 101, and a slide groove 117 is provided on the top of the workbench 101. After cutting, the aluminum plate 103 material can fall into the drawer 113, so that the staff can transport multiple cut materials conveniently.
[0024] Furthermore, a fan pump 301 is placed on the top of the workbench 101, and the output end of the fan pump 301 is fixedly connected to a conduit 302, and the middle of the conduit 302 is a telescopic hose, and a slider 303 is fixedly connected to the outer surface of the middle part of the conduit 302, and the outer surface of the slider 303 is slidably connected to the inside of the slide groove 117, and the outer surface of the lower end of the conduit 302 is fixedly connected to a limit block 305, and one side surface of the limit block 305 is fixedly connected to the one side surface of the shearing device body 304, and the air outlet of the conduit 302 and the working end of the shearing device body 304 face the same direction. When the shearing device body 304 is working, it can slide on the guide rail 116 and is controlled by the internal terminal of the control end 109 electrically connected to the shearing device body 304. The wind generated by the fan pump 301 passes through the conduit 302 and is blown out from the lower end, which can remove the debris generated during the cutting work and avoid the accumulation of debris.
[0025] Furthermore, the control device 2 also includes a motor 201, the motor 201 is electrically connected to the control end 109, the output end of the motor 201 is fixedly connected to a rotating rod 202, the other end of the rotating rod 202 is fixedly connected to one end inside the collecting roller 107, the outer surface of the rotating rod 202 is rotatably connected to a first transmission belt 203, the other end of the first transmission belt 203 is rotatably connected to the outer surface of a fixed column 204, one end of the fixed column 204 is rotatably connected to the inside of the workbench 101, the other end of the fixed column 204 is fixedly connected to a main gear 206, and the outer surface of the main gear 206 is respectively connected to the first slave gear 207 and the second slave gear 208. The outer surfaces are meshed and connected, and a transmission assembly consisting of two groups of main gears 206, a first slave gear 207 and a second slave gear 208 is arranged opposite to each other at one end of the two groups of rollers 108. The other group of transmission assemblies is connected to the fixed column 204 by a second transmission belt 205. The motor 201 controls the first transmission belt 203 to drive the rotation of the main gear 206, thereby controlling the rotation of the first slave gear 207 and the second slave gear 208 at the upper and lower ends, thereby controlling the four rollers 108 at the two ends to rotate together, ensuring that the rotation speeds of the rollers 108 at the two ends are the same, and avoiding the situation where the middle position of the aluminum plate 103 is offset due to inconsistent rotation speeds on both sides.
[0026] Furthermore, the first transmission belt 203 is located inside the connecting tube 111 , which protects the first transmission belt 203 on the outside and prevents dust accumulation from reducing the rotation effect.
[0027] The working principle of the utility model is as follows: when in use, the control end 109 is used to control the operation of the motor 201, and the motor 201 uses the first transmission belt 203 and the second transmission belt 205 to control the operation of the two sets of transmission components, so as to achieve the effect of controlling the rollers 108 and the collecting rollers 107 at both ends of the workbench 101 to maintain the same rotation speed, and the aluminum plate 103 passes through the middle of the two rollers 108, and the shearing equipment body 304 can move on the guide rail 116 under the control of the control end 109 to ensure normal processing work. While the processing work is in progress, the wind force generated by the fan pump 301 passes through the duct 302 and is discharged from the air outlet at the lower end, so as to clean the debris on the surface of the aluminum plate 103 during the processing, ensure the cleanliness of the surface, and facilitate the staff to take the cut aluminum plate 103.
[0028] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;
[0029] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;
[0030] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
Claims
1. An aluminum coil shearing device, characterized in that: The invention comprises a workbench (101), wherein the upper end of the workbench (101) is provided with a blowing device (3), the upper surface of the workbench (101) is provided with two symmetrical placement bins (114), the placement bins (114) are provided with two rollers (108), both ends of the lower roller (108) are rotatably connected to the two ends inside the placement bin (114), the other end of one upper roller (108) is rotatably connected to the surface of one side of a control end (109), and the other upper roller (108) is rotatably connected to one end of a baffle (110), the control end (109) and the lower surface of the baffle (110) are both fixedly connected to the upper end of the workbench (101), the two rollers (108) are respectively fixedly connected to a first slave gear (207) and a second slave gear (208), and a control device (2) is also provided inside the workbench (101).
2. The aluminum coil shearing device according to claim 1, characterized in that: An aluminum coil (102) is provided on one side of the workbench (101), the aluminum coil (102) is unfolded into an aluminum plate (103), the aluminum plate (103) is rotatably connected between the two rollers (108), an inner tube (104) is provided inside the aluminum coil (102), both ends of the inner tube (104) are rotatably connected to the inside of a first fixed frame (105), a collecting roller (107) is provided on the other side of the workbench (101), the other end of the aluminum plate (103) is connected to the collecting roller (107), both ends of the inside of the collecting roller (107) are rotatably connected to the inside of a second fixed frame (106), and a connecting tube (111) is provided at the connection between the second fixed frame (106) and the workbench (101).
3. The aluminum coil shearing device according to claim 2, characterized in that: A collecting trough (112) is also provided at the lower end of the workbench (101), and the collecting trough (112) is located directly below the middle of the aluminum plate (103). A drawer (113) is slidably connected to the inside of the collecting trough (112). A guide rail (116) is also provided at one side of the workbench (101), and a shearing device body (304) is slidably connected to the guide rail (116). A plurality of supporting legs (115) are also provided at the lower end of the workbench (101), and a slide groove (117) is also provided at the top of the workbench (101).
4. The aluminum coil shearing device according to claim 3 is characterized in that: A fan pump (301) is placed on the top of the workbench (101), the output end of the fan pump (301) is fixedly connected to a conduit (302), the middle of the conduit (302) is a telescopic hose, the outer surface of the middle part of the conduit (302) is fixedly connected to a slider (303), the outer surface of the slider (303) is slidably connected inside the slide groove (117), the outer surface of the lower end of the conduit (302) is fixedly connected to a limit block (305), one side surface of the limit block (305) is fixedly connected to one side surface of the shearing device body (304), and the air outlet of the conduit (302) and the working end of the shearing device body (304) face the same direction.
5. The aluminum coil shearing device according to claim 4, characterized in that: The control device (2) further comprises a motor (201), wherein the motor (201) is electrically connected to the control end (109), the output end of the motor (201) is fixedly connected to a rotating rod (202), the other end of the rotating rod (202) is fixedly connected to an inner end of the collecting roller (107), the outer surface of the rotating rod (202) is rotatably connected to a first transmission belt (203), the other end of the first transmission belt (203) is rotatably connected to the outer surface of a fixed column (204), and one end of the fixed column (204) is rotatably connected to the outer surface of the fixed column (204). Inside the workbench (101), the other end of the fixed column (204) is fixedly connected to a main gear (206), and the outer surface of the main gear (206) is respectively meshed with the outer surfaces of the first slave gear (207) and the second slave gear (208). The transmission components composed of two groups of the main gear (206), the first slave gear (207) and the second slave gear (208) are arranged opposite to each other at one end of the two groups of rollers (108), and the other group of the transmission components is connected to the fixed column (204) by a second transmission belt (205).
6. The aluminum coil shearing device according to claim 5, characterized in that: The first transmission belt (203) is located inside the connecting pipe (111).
Citation Information
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