Large gate turning-over auxiliary tool

Through the use of trusted hinges to coordinate with the trustees and door machines during the overturning process of large gates, use the flipping support mechanism to support and limit the gate, solve the problem of hidden safety hazards during the gate turning process, and achieve more efficient and secure turning operations.

CN222389547UActive Publication Date: 2025-01-24CHINA YANGTZE POWER
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Patent Information

Application Number
CN202421171563.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-01-24
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

There are safety hazards in the process of turning over the large gate, such as breaking and falling of the wire rope caused by impact, and the turn over is not safe and efficient enough.

Method used

Use the hinge flipper to work with the door machine, and support and limit the two ends of the large gate through the two sets of flipping support mechanisms to achieve the smooth turn of the gate.

Benefits of technology

It improves the safety of turning over, reduces the safety risk of hanging over, improves the convenience and work efficiency of operation, and reduces economic costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a large gate turn-over auxiliary tool which comprises two sets of turn-over supporting mechanisms, the two ends of a large gate are placed on the two sets of turn-over supporting mechanisms respectively, each turn-over supporting mechanism comprises a base, a containing cavity is formed in the upper side of each base, a turn-over seat is arranged in each containing cavity, and each turn-over seat is rotationally installed on the corresponding base through a rotating shaft. A containing groove is formed in the upper side of the overturning base, a limiting plate is arranged on one side of the base, through holes matched with the positioning pins are formed in the limiting plate and the rotating shaft, when the overturning base is overturned to the horizontal state, the positioning pins are used for positioning, and at the moment, the height of the bottom of the containing groove of the overturning base is larger than that of the base. The tool adopts a supporting hinge for turning over and is matched with a portal crane, so that stable turning over of the large gate is realized, and the turning over safety is improved.
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Description

Technical Field

[0001] The utility model relates to the field of gate turning, in particular to a large gate turning auxiliary tooling. Background Art

[0002] Large gates such as accident inspection gates and flat working gates weigh dozens of tons each, and each section is relatively high. There is a great safety risk in upright transportation, so they must be dismantled and turned over before anti-corrosion overhaul to facilitate gate transportation. At present, the turning operation of the Gezhouba gate is to weld the turning lugs, use the turning piers and the gate crane to drive the gate to turn over. Although it reduces the safety risk compared with turning over in mid-air, due to the large size and weight of the gate, the bottom of both sides of the gate will generate impact force at the moment of leaving the pier during the turning process, and there are still safety hazards such as loose constraints, broken wire ropes, and falling and injuring people. Therefore, in order to reduce the safety risks of hoisting and turning over, improve work efficiency, and reduce economic costs, turning tooling is used to turn over large gates. Summary of the invention

[0003] The technical problem to be solved by the utility model is to provide a large gate turning auxiliary tooling, which adopts support hinge turning and cooperates with the door machine to realize the stable turning of the large gate and improve the turning safety.

[0004] In order to solve the above technical problems, the technical solution adopted by the utility model is: a large gate turning over auxiliary tooling, including two groups of turning support mechanisms, the two ends of the large gate are respectively placed on the two groups of turning support mechanisms, the turning support mechanism includes a base, the upper side of the base is provided with a accommodating cavity, the accommodating cavity is provided with a turning seat, the turning seat is rotatably installed on the base through a rotating shaft, the upper side of the turning seat is provided with a placement groove, one side of the base is provided with a limit plate, the limit plate and the rotating shaft are provided with through holes that cooperate with the positioning pins, when the turning seat is turned to a horizontal state, it is positioned with a positioning pin, and at this time, the height of the bottom of the placement groove of the turning seat is higher than the height of the base.

[0005] In a preferred solution, a baffle is provided at the rear of the base, and when the flip seat rotates to the bottom and contacts the baffle, the flip seat is in a horizontal state.

[0006] In a preferred solution, the base includes support plates on two sides, the support plates are connected by a connecting plate, and the flip seat is arranged between the two groups of support plates.

[0007] In a preferred solution, reinforcing ribs are provided on the outer side of the support plate.

[0008] In a preferred solution, an inclined surface is provided on the upper side of the support plate, and when the flip seat flips over to the front end to contact the ground, the height of the bottom of the placement groove is higher than the height of the inclined surface.

[0009] In a preferred solution, a limiting baffle is provided on the side of the base away from the large gate to limit the horizontal position of the large gate.

[0010] The utility model provides a large gate turning auxiliary tool, which has the following beneficial effects:

[0011] 1. During the turning process, the turning seat supports and limits the gate, avoiding the impact force generated by the separation of the gate and the pier in conventional operation, thereby improving operational safety.

[0012] 2. In the prior art, piers are used for flipping, and the left-right and front-back accuracy is required to be within 1 cm. It is necessary to manually adjust the position of the piers repeatedly with a crowbar. With this tooling, it is only necessary to place the gate on the flip seat, which improves the convenience of operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0014] Figure 1 It is a structural schematic diagram of the flip support mechanism;

[0015] Figure 2 It is a structural schematic diagram when the flip seat is in a horizontal state;

[0016] Figure 3 This is a schematic diagram of the installation of the positioning pin;

[0017] In the figure: base 1, support plate 101, connecting plate 102, reinforcing rib 103, limiting baffle 104, turning seat 2, placement groove 201, rotating shaft 3, limiting plate 4, positioning pin 5, baffle 6. DETAILED DESCRIPTION

[0018] like Figures 1 to 3 As shown, a large gate turning auxiliary tooling includes two sets of turning support mechanisms. The two ends of the large gate are respectively placed on the two sets of turning support mechanisms. The gate is arranged vertically. Since the lengths of different gates vary significantly, two independent turning support mechanisms are used to support the two ends of the bottom of the gate. The turning operation of gates of different lengths can be adjusted by changing the spacing between the turning support mechanisms.

[0019] The flip support mechanism includes a base 1, a receiving cavity is provided on the upper side of the base 1, and a flip seat 2 is provided in the receiving cavity. Specifically, the base 1 includes support plates 101 on both sides, the support plates 101 are connected by a connecting plate 102, two groups of support plates 101 and the connecting plate 101 form the receiving cavity, and the flip seat 2 is arranged between the two groups of support plates 101.

[0020] The flip seat 2 is rotatably mounted on the base 1 via the rotating shaft 3. A placement groove 201 is provided on the upper side of the flip seat 2. The length of the placement groove 201 is determined according to the thickness of the gate. In specific use, the base 1 and the flip seat 2 are both hollow structures, which are made by welding 20mm steel plates, so that they have a large load-bearing capacity while not being bulky, which is beneficial to reducing the weight of the entire tooling and facilitating movement. Since the placement groove 201 is provided on the flip seat 2, the gate can be limited to prevent the gate from sliding greatly during the turning process.

[0021] like Figure 3 As shown, a limit plate 4 is provided on one side of the base 1, and through holes cooperating with the positioning pin 5 are provided on the limit plate 4 and the rotating shaft 3. When the flip seat 2 is flipped to a horizontal state, the positioning pin 6 is used for positioning to keep the flip seat 2 in a horizontal state, which is conducive to lifting the gate to the placement groove 201. When the flip seat 2 is in a horizontal state, the height of the bottom of the placement groove 201 of the flip seat 2 is higher than the height of the base 1, so as to prevent the gate from touching the base 1 and affecting the flat placement of the gate.

[0022] Preferably, a baffle 7 is provided at the rear of the base 1. When the flip seat 2 rotates to the bottom and contacts the baffle 7, the flip seat 2 is in a horizontal state. At this time, the baffle 7 supports the flip seat 2. When the gate is placed vertically on the flip seat 2, it remains stable, and the baffle 7 also strengthens the lateral structural strength of the base 1.

[0023] Preferably, reinforcing ribs 103 are provided on the outer side of the support plate 101 so that the base 1 has a greater load-bearing capacity in the longitudinal direction.

[0024] Preferably, an inclined surface is provided on the upper side of the support plate 101. When the flip seat 2 flips to the front end to contact the ground, the height of the bottom of the placement groove 201 is higher than the height of the inclined surface, so that the support plate 101 will not interfere with the gate when the flip seat 2 flips.

[0025] A limit baffle 104 is provided on the side of the base 1 away from the large gate to limit the horizontal position of the large gate. The two groups of limit baffles 104 of the flipping support mechanism are respectively arranged at both ends of the large gate to prevent the gate from moving horizontally during the flipping process and reduce the risk.

[0026] The use process of this tool is as follows:

[0027] 1. Place the flip support mechanism in parallel and in alignment with the length of the lifting gate, rotate the flip seat 2 to a horizontal position, support the flip seat 2 with the baffle 6, insert the positioning pin 5 into the through holes of the rotating shaft 3 and the limit plate 4, and keep the flip seat 2 in a horizontal state;

[0028] 2. Use the wire rope of the dam top gantry crane to lift the gate through the lifting lugs, and place the bottom of the gate flat on the placement groove 201;

[0029] 3. Pull out the positioning pin 5, use the door machine to pull the top of the gate, and drive the gate to rotate slowly around the rotating shaft 3 and the turning seat 2 synchronously;

[0030] 4. After the gate is turned over, use the wire rope of the dam top gantry crane to lift the gate horizontally through the diagonal lifting ears on the gate flat plate and place it on the trailer, and pull it to the metal knot center for anti-corrosion overhaul.

Claims

1. A large gate turning auxiliary tool, characterized by: The invention comprises two groups of flip support mechanisms, and the two ends of the large gate are respectively placed on the two groups of flip support mechanisms. The flip support mechanism comprises a base (1), and a receiving cavity is provided on the upper side of the base (1). A flip seat (2) is provided in the receiving cavity. The flip seat (2) is rotatably mounted on the base (1) via a rotating shaft (3). A placement groove (201) is provided on the upper side of the flip seat (2). A limiting plate (4) is provided on one side of the base (1). Through holes that cooperate with positioning pins (5) are provided on the limiting plate (4) and the rotating shaft (3). When the flip seat (2) is flipped to a horizontal state, the positioning pin (5) is used for positioning. At this time, the height of the bottom of the placement groove (201) of the flip seat (2) is higher than the height of the base (1).

2. A large gate turning auxiliary tooling according to claim 1, characterized in that: The base (1) is provided with a baffle (6) at the rear end, and when the flip seat (2) rotates to the bottom and contacts the baffle (6), the flip seat (2) is in a horizontal state.

3. A large gate turning auxiliary tooling according to claim 1, characterized in that: The base (1) comprises support plates (101) on two sides, the support plates (101) are connected via a connecting plate (102), and the turning seat (2) is arranged between the two groups of support plates (101).

4. A large gate turning auxiliary tool as claimed in claim 3, characterized in that: The outer side of the support plate (101) is provided with reinforcing ribs (103).

5. The large gate turning auxiliary tooling according to claim 3 is characterized by: An inclined surface is provided on the upper side of the support plate (101); when the turning seat (2) turns over to the point where the front end contacts the ground, the height of the bottom of the placement groove (201) is higher than the height of the inclined surface.

6. A large gate turning auxiliary tooling according to claim 1, characterized in that: A limiting baffle (104) is provided on the side of the base (1) away from the large gate, for limiting the horizontal position of the large gate.

Citation Information

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