Pumping device for emulsion explosive production
By designing the distribution mechanism of pumping device for emulsification explosives, multiple sets of emulsifier distribution have been realized, the problem of low production efficiency of existing devices is solved, and the transmission tank is prevented from being damaged by the pressure leaker.
Patent Information
- Application Number
- CN202420374758.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-28
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-02-28
AI Technical Summary
The existing emulsified explosive pumping device adopts a single discharge port setting method in the distribution material structure, and cannot allocate materials to multiple sets of storage containers at the same time, resulting in low production efficiency.
A pumping device for emulsification explosive production is designed. The distribution mechanism includes transmission tanks, transmission motors, transmission shafts, feeding racks, voltage leakers, and division heads. The feed rack spray emulsifiers into the interior of different abrasives through multiple seminated heads, and discharges the residual gas of the transmitted tank through the pressure device to prevent the impact of air pressure.
It achieves even distribution of emulsifier into multiple groups of grinding tools, solves the problem that the original equipment cannot distribute materials to multiple groups of storage containers at the same time, improves production efficiency, and prevents damage to the transfer tank.
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Figure CN222389762U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field related to explosive processing, in particular to a pumping device for producing emulsion explosives. Background Art
[0002] The on-site mixing technology of emulsion explosives refers to the loading equipment loading the semi-finished emulsion matrix and additives of emulsion explosives produced by the ground station into the blasting operation site, and realizing the long-distance transportation of the emulsion matrix in the drug delivery pipe through the pumping and metering system. The emulsion matrix and additives are mixed in the mixer at the end of the drug delivery pipe and then enter the blasthole. After a certain period of chemical reaction, emulsion explosives are formed in the blasthole.
[0003] A Chinese patent document with publication number CN217410649U discloses an emulsion explosive pumping device, which can protect the drug delivery pipeline by a reinforcement unit arranged on the outer surface of the drug delivery pipeline. The buffer component 1 and the buffer component 2 inside the reinforcement unit have the function of improving the bearing force. The first and second buffer rods connected to the inner sides of the positioning ring rod 1 and the positioning ring rod 2 can absorb and transmit the vibration force, effectively improving the buffering force. Furthermore, the combined shock-absorbing spring sheet has a shock-absorbing effect, which can further effectively avoid the drug delivery pipe inside the pipeline from vibrating.
[0004] However, the device adopts a single material outlet setting method in the material distribution structure. Although this method has the advantages of low installation and replacement costs, the structure does not have the performance of distributing materials to multiple groups of storage containers at the same time, and the storage containers need to be filled in sequence, which leads to low production efficiency. Utility Model Content
[0005] Therefore, in order to solve the above-mentioned shortcomings, the utility model provides a pumping device for emulsion explosive production.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a pumping device for the production of emulsion explosives, including a conveying pipeline, a feed hood, a shock absorbing module, a transmission pump, and a distribution mechanism. A feed hood is arranged on the top of the conveying pipeline, the shock absorbing module is installed on the outside of the conveying pipeline, the transmission pump is installed on the right end of the conveying pipeline, and the distribution mechanism is fixed to the left end of the conveying pipeline. The distribution mechanism includes a transmission tank, a transmission motor, a transmission shaft, a distribution rack, a pressure relief device, and a distribution head. The transmission tank is fixed to the left end of the conveying pipeline, a transmission motor is installed on the top of the transmission tank, and the transmission motor is connected to the top of the transmission shaft by a coupling. The distribution rack is arranged at the front end of the transmission tank, the pressure relief device is installed at the left end of the transmission tank, and the distribution head is installed at the bottom of the distribution rack.
[0007] As a further solution of the utility model, the pressure relief device includes an electric push rod, a transmission rod, a rotating bracket, a movable baffle, a synchronous belt module, a device body, and an exhaust port. The electric push rod is installed inside the device body, the electric push rod is transmission-connected to the left end of the transmission rod, the transmission rod is transmission-connected to the bottom of the movable baffle, the rotating bracket is fixed to the inside of the device body, the movable baffle is installed on the top of the rotating bracket, the synchronous belt module is installed on the top of the movable baffle, the synchronous belt module is transmission-connected to the bottom of another group of movable baffles, the device body is fixed to the left end of the transmission tank, and the exhaust port is arranged at the left end of the device body.
[0008] As a further solution of the utility model, the shock absorbing module includes a shell, buffer cotton, a shock absorbing ring, and a mounting seat. The interior of the shell is filled with buffer cotton, and a shock absorbing ring is installed inside the shell. The shock absorbing ring is connected to the outside of the conveying pipeline, and the mounting seat is fixed to the bottom of the shell.
[0009] As a further solution of the utility model, the transmission motor and the transmission shaft are arranged perpendicularly to the transmission tank.
[0010] As a further solution of the present invention, the transmission tank is cylindrical in shape as a whole.
[0011] As a further solution of the utility model, the material distribution rack and the pressure relief device are arranged in parallel with the transmission tank, so as to ensure that the transmission tank can first discharge the air pressure from the pressure relief device and then discharge the material from the material distribution rack.
[0012] As a further solution of the utility model, the outer side of the transmission shaft is only provided with unidirectional shaft blades, so as to ensure that the transmission shaft can sequentially discharge the materials through the shaft blades.
[0013] As a further solution of the utility model, the rotating bracket and the movable partition are provided in two groups, and are symmetrically arranged on the synchronous belt module.
[0014] As a further solution of the utility model, pressure relief holes are provided at both the left and right ends of the body.
[0015] As a further solution of the utility model, the electric push rod can be replaced by an LA series electric push rod.
[0016] Compared with the prior art, the utility model provides a pumping device for emulsion explosive production, which has the following beneficial effects:
[0017] 1. The distribution mechanism of the utility model starts the transmission motor to drive the transmission shaft to rotate, so that the emulsifier flows into the distribution rack under the cooperation of the transmission shaft and the transmission tank, and then the multi-group material heads arranged below the distribution rack can spray the emulsifier into the interiors of different molds respectively. In this process, the pressure relief device discharges the residual gas in the transmission tank, thereby preventing the transmission tank from being affected by the air pressure and causing damage to the transmission tank, thereby achieving the goal of evenly distributing the emulsifier to the interiors of multiple groups of molds through the distribution mechanism, thereby solving the problem that the original equipment does not have the performance of distributing materials to multiple groups of storage containers at the same time, and the storage containers need to be filled in sequence, thereby causing low production efficiency.
[0018] 2. The pressure relief device in the utility model starts the electric push rod to push the transmission rod to move, so that the transmission rod can pull the movable baffle to rotate along the rotating bracket, and then the movable baffle can cooperate with the synchronous belt module to pull another set of movable baffles to retract inward, thereby ensuring that the transmission tank can discharge the residual gas in the transmission tank during the process of transmitting the emulsifier, and then discharge the air pressure inside the transmission tank through the pressure relief device, thereby preventing the transmission tank from being affected by the air pressure and causing damage to the transmission tank. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0020] Figure 2 It is a schematic diagram of the plane structure of the utility model;
[0021] Figure 3 It is a three-dimensional structural diagram of the dispensing mechanism of the utility model;
[0022] Figure 4 It is a schematic diagram of the planar structure of the distribution mechanism of the utility model;
[0023] Figure 5 It is a schematic diagram of the structure of the pressure relief device of the utility model.
[0024] Among them: conveying pipeline-1, feed hood-2, shock absorbing module-3, transmission pump-4, distribution mechanism-5, transmission tank-51, transmission motor-52, transmission shaft-53, distribution rack-54, pressure relief device-55, distribution head-56, electric push rod-551, transmission rod-552, rotating bracket-553, movable partition-554, synchronous belt module-555, device body-556, exhaust port-557, shell-31, buffer cotton-32, shock absorbing ring-33, mounting seat-34. DETAILED DESCRIPTION
[0025] In order to further explain the technical solution of the present utility model, it is described in detail through specific embodiments below.
[0026] See also Figure 1 and Figure 2 , in the embodiment of the utility model:
[0027] A pumping device for producing emulsion explosives comprises a conveying pipeline 1, a feed hood 2, a shock absorbing module 3, a transmission pump 4 and a distribution mechanism 5. The top of the conveying pipeline 1 is provided with a feed hood 2, the shock absorbing module 3 is installed on the outside of the conveying pipeline 1, the transmission pump 4 is installed on the right end of the conveying pipeline 1, the distribution mechanism 5 is fixed to the left end of the conveying pipeline 1, the shock absorbing module 3 comprises a shell 31, a buffer cotton 32, a shock absorbing ring 33 and a mounting seat 34. The inside of the shell 31 is filled with the buffer cotton 32, the inside of the shell 31 is installed with the shock absorbing ring 33, the shock absorbing ring 33 is connected to the outside of the conveying pipeline 1, and the mounting seat 34 is fixed to the bottom of the shell 31.
[0028] refer to Figure 3 and Figure 4 , in the embodiment of the utility model:
[0029] The distribution mechanism 5 includes a transmission tank 51, a transmission motor 52, a transmission shaft 53, a distribution rack 54, a pressure relief device 55, and a distribution head 56. The transmission tank 51 is fixed to the left end of the conveying pipeline 1. The transmission motor 52 is installed on the top of the transmission tank 51. The transmission motor 52 is connected to the top of the transmission shaft 53 by a coupling. The distribution rack 54 is arranged at the front end of the transmission tank 51, the pressure relief device 55 is installed at the left end of the transmission tank 51, and the distribution head 56 is installed at the bottom of the distribution rack 54. The transmission motor 52 and the transmission shaft 53 are vertically arranged on the transmission tank 51. The transmission tank 51 is cylindrical as a whole. The distribution rack 54 and the pressure relief device 55 are parallelly arranged on the transmission tank 51 to ensure that the transmission tank 51 can first discharge the air pressure from the pressure relief device 55 and then discharge the material from the distribution rack 54. The outer side of the transmission shaft 53 is only provided with a one-way shaft blade to ensure that the transmission shaft 53 can discharge the material in sequence through the shaft blade.
[0030] refer to Figure 5 , in the embodiment of the utility model:
[0031] The pressure relief device 55 includes an electric push rod 551, a transmission rod 552, a rotating bracket 553, a movable partition 554, a synchronous belt module 555, a device body 556, and an exhaust port 557. The electric push rod 551 is installed inside the device body 556. The electric push rod 551 is transmission-connected to the left end of the transmission rod 552. The transmission rod 552 is transmission-connected to the bottom of the movable partition 554. The rotating bracket 553 is fixed to the inside of the device body 556. The movable partition 554 is installed on the top of the rotating bracket 553. A synchronous belt module 555 is installed on the top of the movable partition 554, and the synchronous belt module 555 is transmission-connected to the bottom of another set of movable partitions 554. The device body 556 is fixed to the left end of the transmission tank 51, and the exhaust port 557 is arranged at the left end of the device body 556. There are two sets of rotating brackets 553 and movable partitions 554, and they are symmetrically arranged on the synchronous belt module 555. Pressure relief holes are arranged on the left and right ends of the device body 556. The electric push rod 551 can be replaced by an LA series electric push rod.
[0032] refer to Figure 1-Figure 5 When in use, the mounting seat 34 is fixed to the supporting assembly with fixing bolts, and a shock absorbing ring 33 is provided to reduce the shock of the delivery pipe 1. In this process, the buffer cotton 32 can assist the shock absorbing ring 33, so that the shock absorbing ring 33 has the function of reducing the shock of the delivery pipe 1, and then the shock absorbing module 3 supports and reduces the shock of the delivery pipe 1, so as to ensure that the delivery pipe 1 can play the role of transmitting the emulsifier;
[0033] At the discharge end of the feed cover 2 connected to the storage device, the transmission pump 4 is started to pump the emulsifier into the inside of the delivery pipe 1, so that the emulsifier can flow from the delivery pipe 1 into the inside of the transmission tank 51, and then the transmission motor 52 is started to drive the transmission shaft 53 to rotate, so that the emulsifier flows into the distribution rack 54 under the cooperation of the transmission shaft 53 and the transmission tank 51, and then the multi-component feed head 56 arranged under the distribution rack 54 can spray the emulsifier into the inside of different molds respectively.
[0034] During this process, the electric push rod 551 can be started to push the transmission rod 552 to move, so that the transmission rod 552 can pull the movable partition 554 to rotate along the rotating bracket 553, and then the movable partition 554 can cooperate with the synchronous belt module 555 to pull the other group of movable partitions 554 to retract inward, thereby ensuring that the transmission tank 51 can discharge the residual gas in the transmission tank 51 during the process of transmitting the emulsifier, thereby preventing the transmission tank 51 from being affected by the air pressure and causing damage to the transmission tank 51, thereby achieving the goal of evenly distributing the emulsifier to the interior of multiple groups of molds through the distribution mechanism 5, thereby solving the problem that the original equipment does not have the performance of distributing materials to multiple groups of storage containers at the same time, and the storage containers need to be filled in sequence, resulting in low production efficiency.
[0035] The control method of the present invention is to control by manually starting and closing the switch. The wiring diagram of the power element and the provision of power supply are common knowledge in the field, and the present invention is mainly used to protect mechanical devices, so the present invention will not explain the control method and wiring arrangement in detail.
[0036] The control method of the present invention is automatic control through a controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power is also common knowledge in this field. The present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and circuit connection in detail.
[0037] The above are only preferred examples of the present invention and are not intended to limit the present invention. Although the present invention is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions described in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A pumping device for producing emulsion explosives, comprising a delivery pipeline (1), a feed cover (2), a damping module (3), a transmission pump (4), and a distribution mechanism (5), wherein the top of the delivery pipeline (1) is provided with a feed cover (2), the damping module (3) is installed on the outside of the delivery pipeline (1), the transmission pump (4) is installed on the right end of the delivery pipeline (1), and the distribution mechanism (5) is fixed to the left end of the delivery pipeline (1); Features: The distribution mechanism (5) comprises a transmission tank (51), a transmission motor (52), a transmission shaft (53), a distribution rack (54), a pressure relief device (55), and a distribution head (56); the transmission tank (51) is fixed to the left end of the conveying pipeline (1); a transmission motor (52) is installed on the top of the transmission tank (51); the transmission motor (52) is connected to the top of the transmission shaft (53) by a coupling; the distribution rack (54) is arranged at the front end of the transmission tank (51); the pressure relief device (55) is installed at the left end of the transmission tank (51); and the distribution head (56) is installed at the bottom of the distribution rack (54).
2. A pumping device for emulsion explosive production according to claim 1, characterized in that: The pressure relief device (55) comprises an electric push rod (551), a transmission rod (552), a rotating bracket (553), a movable partition (554), a synchronous belt module (555), a device body (556), and an exhaust port (557). The electric push rod (551) is installed inside the device body (556). The electric push rod (551) is transmission-connected to the left end of the transmission rod (552). The transmission rod (552) is transmission-connected to the bottom of the movable partition (554). The rotating bracket (553) is fixed to the inside of the device body (556), a movable baffle (554) is installed on the top of the rotating bracket (553), a synchronous belt module (555) is installed on the top of the movable baffle (554), and the synchronous belt module (555) is connected to the bottom of another set of movable baffles (554) in a transmission manner. The device body (556) is fixed to the left end of the transmission tank (51), and the exhaust port (557) is arranged at the left end of the device body (556).
3. A pumping device for emulsion explosive production according to claim 1, characterized in that: The shock absorbing module (3) comprises a shell (31), a cushioning cotton (32), a shock absorbing ring (33), and a mounting seat (34); the interior of the shell (31) is filled with the cushioning cotton (32); the interior of the shell (31) is mounted with a shock absorbing ring (33); the shock absorbing ring (33) is connected to the outer side of the conveying pipeline (1); and the mounting seat (34) is fixed to the bottom of the shell (31).
4. A pumping device for emulsion explosive production according to claim 1, characterized in that: The transmission motor (52) and the transmission shaft (53) are vertically arranged on the transmission tank (51).
5. A pumping device for emulsion explosive production according to claim 1, characterized in that: The transmission tank (51) is in a cylindrical shape as a whole.
6. A pumping device for emulsion explosive production according to claim 1, characterized in that: The material distribution rack (54) and the pressure relief device (55) are arranged in parallel on the transmission tank (51).
7. A pumping device for emulsion explosive production according to claim 1, characterized in that: The outer side of the transmission shaft (53) is only provided with a unidirectional shaft blade.
8. A pumping device for emulsion explosive production according to claim 2, characterized in that: The rotating bracket (553) and the movable partition plate (554) are each provided with two groups, and are symmetrically arranged on the synchronous belt module (555).
9. A pumping device for emulsion explosive production according to claim 2, characterized in that: Pressure relief holes are provided at both the left and right ends of the body (556).
Citation Information
Patent Citations
Emulsion explosive pumping device
CN217410649U