Fermentation tank
By arranging a hollow chamber and cooling tube in the fermentation tank, and equipped with a stirring component, the problems of uneven temperature and slow cooling speed in traditional fermentation tanks are solved, rapid cooling and temperature uniformity are achieved, and the quality of fermentation is improved.
Patent Information
- Application Number
- CN202323441695.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-18
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2033-12-18
AI Technical Summary
During the fermentation process, traditional fermentation tanks cause uneven internal temperature, which affects the growth of microorganisms and causes "center burn". The existing temperature control methods slow down the cooling rate, affecting the fermentation effect.
A fermented tank including the medium -sized cavity chamber and the cooling tube is designed to achieve rapid cooling through the internal and external cooling, and the mixing components are equipped with uniform mixing and temperature control to ensure the consistency of the microbial growth environment.
It achieves rapid cooling, avoids excessive temperature of the fermented grains, and improves the consistency of the growth environment of microorganisms, thus improving the quality and effect of fermentation.
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Figure CN222389801U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of wine making, and in particular relates to a fermentation tank. Background Art
[0002] Before entering the tank for fermentation, the mash with koji added is first piled up for fermentation. This piled fermentation process is an important stage in which a series of products of protein degradation are converted into pyrazine aroma components under certain conditions. The important factor affecting the growth metabolism of microorganisms and material conversion is temperature.
[0003] Traditional processes mostly involve placing the mash material in a fermentation tank for fermentation. However, during the fermentation process, the heat generated by the fermentation process usually makes the internal temperature of the fermentation tank uneven, thereby affecting the growth of microorganisms, causing the so-called "heartburn" in the winemaking process and affecting the quality of the wine.
[0004] Therefore, the temperature of the fermentation tank is usually required to be controlled. However, most of the current fermentation tanks are sprayed with cooling water on the surface of the fermentation tank, which has a slow cooling speed and cannot quickly reduce the internal temperature of the fermentation tank to a suitable temperature in time, thereby affecting the fermentation effect. Utility Model Content
[0005] In view of the fact that the above-mentioned existing fermentation tanks are not convenient for temperature control, and thus cannot quickly and timely reduce the temperature inside the fermentation tank to a temperature suitable for the growth of microorganisms, thereby affecting the fermentation effect, one of the purposes of the utility model is to provide a fermentation tank that can achieve rapid cooling and has a stirring function, so that the mash raw materials can be mixed evenly and the temperature everywhere can be kept uniform, which is beneficial to improving the fermentation effect.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A fermentation tank comprises a fermentation tank body with an opening at the top, and a tank wall provided with an annular hollow chamber into which cooling water can be injected; a cooling pipe arranged inside the fermentation tank body; a cover body, which is arranged at the top opening of the fermentation tank body to seal the top opening of the fermentation tank body; and a stirring assembly connected to the cover body and used for stirring the mash inside the fermentation tank body.
[0008] In one of the technical solutions disclosed in the present utility model, the stirring assembly includes multiple stirring shafts, which can be rotatably arranged on the cover body, and the multiple stirring shafts are evenly arranged around the cooling pipe; stirring blades are provided on the stirring shafts; and a driving mechanism is transmission-connected to the stirring shafts to drive the stirring shafts to rotate.
[0009] In one of the technical solutions disclosed in the present utility model, the driving mechanism includes: a plurality of planetary gears rotatably arranged on the cover body and connected one-to-one with the stirring shaft; a sun gear arranged at the center position of the plurality of planetary gears and meshing with the planetary gears; and a motor connected to the sun gear to drive the sun gear to rotate.
[0010] In one of the technical solutions disclosed in the present utility model, the stirring blade is a spiral blade.
[0011] In one of the technical solutions disclosed in the present utility model, a temperature sensor is also included; the temperature sensor is arranged inside the stirring tank body.
[0012] One of the technical solutions disclosed in the present utility model also includes an air intake assembly.
[0013] In one of the technical solutions disclosed in the utility model, the air intake assembly includes: a high-pressure nozzle, which is arranged at the inner bottom of the fermentation tank body; an air pipe, one end of which is connected to the high-pressure nozzle; and the other end is connected to the air pump.
[0014] In one of the technical solutions disclosed in the utility model, an oxygen tank is also included; the oxygen tank is connected to the air pump.
[0015] In one of the technical solutions disclosed in the utility model, one side of the cover body and the top of the fermentation tank body are provided with mutually cooperating snap-fitting mechanisms.
[0016] In one of the technical solutions disclosed in the utility model, an annular positioning boss is provided on the top of the fermentation tank body; and a groove which is gap-matched with the positioning boss is provided on the cover body.
[0017] From the above description, it can be seen that the beneficial effects of the utility model are:
[0018] 1. By setting up a hollow chamber and a cooling pipe, the mash can be cooled from both the inside and the outside, so as to achieve rapid cooling, avoid excessively high temperature of the mash, affect the production of microorganisms, and effectively improve the fermentation quality.
[0019] 2. A stirring component is provided to stir the mash, which can not only mix the mash raw materials evenly, but also ensure that the temperature at various locations during fermentation remains uniform, thereby helping to improve the fermentation quality; at the same time, the driving mechanism adopts a planetary gear transmission structure, the entire device has a simple structure, stable transmission performance, and the stirring blades are spiral blades, which have a good stirring effect.
[0020] 3. A temperature sensor is provided to monitor the temperature of the mash in real time, so as to conveniently and timely control the temperature.
[0021] 4. Finally, an air intake assembly is provided to provide the necessary oxygen for the growth of microorganisms, thereby helping to improve the fermentation effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or technical descriptions will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0023] Figure 1 It is a structural schematic diagram of the utility model.
[0024] Figure 2 It is a partial structural schematic diagram of the driving mechanism of the utility model.
[0025] Figure numerals: 1-fermentation tank body; 11-hollow chamber; 12-cooling pipe; 2-cover; 211-positioning boss; 212-groove; 3-stirring assembly; 31-stirring shaft; 32-driving mechanism; 321-sun gear; 322-planetary gear; 323-motor; 33-stirring blade; 4-air intake assembly; 41-high-pressure nozzle. DETAILED DESCRIPTION
[0026] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.
[0027] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0028] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0029] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0030] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0031] The embodiments of the present utility model are described in detail below with reference to the accompanying drawings.
[0032] The utility model embodiment discloses a fermentation tank, the structure of which is as shown in the attached figure. Figure 1 As shown, it includes a fermentation tank body 1, a cover body 2, and a stirring component 3.
[0033] Specifically, the top of the fermentation tank body 1 is open, the tank wall is provided with an annular hollow chamber 11, and a cooling pipe 12 is provided at the center position of the interior. Among them, a drain pipe 111 is provided on the upper part of the side wall of the hollow chamber 11, and a water inlet pipe 112 is provided on the lower part of the side wall. The water inlet end of the cooling pipe 12 extends to the outside of the fermentation tank body 1 through the bottom of the fermentation tank body 1, and the water outlet end extends to the outside of the fermentation tank body 1 through the top of the tank wall of the fermentation tank body. When cooling is required, the cooling water source is connected, and cooling water is injected into the hollow chamber 11 and the cooling pipe 12, so as to cool the middle and outer parts of the fermentation tank body 1. The cooperation of the two can achieve rapid cooling, thereby avoiding excessively high temperature of the mash, affecting the production of microorganisms, and effectively improving the fermentation quality; at the same time, the hollow chamber 11 and the cooling pipe 12 both adopt the bottom water inlet method, which can increase the residence time of the cooling water, thereby facilitating the cooling effect.
[0034] The cover 2 is disposed on the top of the fermentation tank body 1, and a mutually matching snap-fitting structure is provided on one surface of the cover 2 and the top of the fermentation tank body 1. Specifically, a circular positioning boss 211 is provided on the top of the fermentation tank body 1, and a groove 212 is provided on one side of the cover 2 to match the positioning boss 211. The positioning boss 211 and the groove 212 are clearance-matched. The above-mentioned detachable structure is adopted to facilitate cleaning of the fermentation tank.
[0035] Considering that the fermentation tank needs good sealing performance, a sealing gasket is provided between the positioning boss 211 and the groove 212 to ensure the sealing performance inside the fermentation tank, which is beneficial to improving the fermentation effect.
[0036] The stirring assembly 3 is mounted on the cover 2, and includes a stirring shaft 31 and a driving mechanism 32. Among them, a plurality of stirring shafts 31 are evenly arranged around the cooling pipe 12, and stirring blades 33 are provided thereon. The driving mechanism 32 is connected to the stirring shaft 31 by transmission to drive the stirring shaft 31 to rotate. Thus, the stirring blades 33 are used to stir the fermented mash, which can not only mix the fermented mash raw materials evenly, but also keep the internal temperature of the fermented mash uniform, avoid local temperature overheating, and thus help improve the fermentation effect.
[0037] In this embodiment, the stirring blade 33 is a spiral blade, so that the mash can be rolled up and down, and the stirring effect is good.
[0038] Specifically, the driving mechanism 32 includes a sun gear 321, a planetary gear 322 and a motor 323. The sun gear 321 is arranged at the center of the cover 1; a plurality of planetary gears 322 are arranged around the sun gear 321 and mesh with the sun gear 321, and a shaft connected to the stirring shaft 31 is provided in the middle of the planetary gear 322. The motor 323 is connected to the sun gear 321 to drive the sun gear 321 to rotate, and drive the planetary gear 322 to rotate, thereby driving the stirring shaft 31 to rotate. With the planetary gear transmission device, the structure of the entire device is simple and the transmission performance is stable.
[0039] In some embodiments, in order to ensure smooth fermentation, sufficient oxygen needs to be supplied to the fermentation tank, so in this embodiment, an air intake assembly 4 is also provided. Specifically, the air intake assembly 4 includes a high-pressure nozzle 41 disposed at the bottom of the fermentation tank body 1 and an air pipe connecting the high-pressure nozzle 41 and the air pump, so as to add oxygen to the fermentation tank body 1, which is beneficial to improving the fermentation quality.
[0040] It is understandable that the oxygen source may be a high-concentration oxygen tank, thereby preventing impurities and other gases from mixing in.
[0041] More specifically, in order to ensure the safety of the fermentation tank, the cover body 2 is further provided with an air outlet pipe 22 which is in communication with the interior of the fermentation tank body 1 , and a safety valve is provided on the air outlet pipe 22 .
[0042] In some embodiments, in order to facilitate temperature control, a temperature sensor for monitoring the temperature of the fermented grains is also included (not shown in the drawings). When the temperature sensor detects that the temperature of the fermented grains is too high, an external water source is connected to inject cooling water into the hollow chamber 11 and the cooling pipe 12 to cool the fermented grains.
[0043] It is understandable that a control system may also be included, which is connected to the temperature sensor signal and can control the injection time of cooling water according to the signal of the temperature sensor, thereby achieving automatic cooling, which is beneficial to reducing the labor intensity of workers. This is common in the prior art.
[0044] As a specific implementation of the above embodiment, in order to facilitate the installation of the cover body 2, the cover body 2 is also provided with a handle for hoisting or for staff to take (not shown in the drawings).
[0045] It can be seen from the above description that the working principle and beneficial effects of the embodiment of the utility model are:
[0046] By providing the hollow chamber 11 and the cooling pipe 12, the mash can be cooled from both the inside and the outside, thereby achieving rapid cooling, avoiding the mash temperature being too high, affecting the production of microorganisms, and effectively improving the fermentation quality; further, a stirring component 3 is provided to stir the mash, and the driving mechanism 32 adopts a planetary gear transmission structure. The entire device has a simple structure and stable transmission performance, and the stirring blade 33 is a spiral blade with a good stirring effect; further, a temperature sensor is provided to monitor the temperature of the mash in real time, thereby conveniently and timely performing temperature control; finally, an air intake component 4 is provided to provide necessary oxygen for the growth of microorganisms, which is beneficial to improving the fermentation effect.
[0047] The specific implementation methods described above further illustrate the purpose, technical solutions and beneficial effects of the utility model in detail. It should be understood that the above description is only the specific implementation method of the utility model and is not used to limit the protection scope of the utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the utility model should be included in the protection scope of the utility model.
Claims
1. A fermentation tank, characterized in that: include: The fermentation tank body has an open top and a circular hollow chamber in the tank wall into which cooling water can be injected; A cooling pipe is arranged inside the fermentation tank body; A cover body, which is arranged at the top opening of the fermentation tank body to seal the top opening of the fermentation tank body; The stirring assembly is connected to the cover body and is used for stirring the mash inside the fermentation tank body.
2. The fermentation tank according to claim 1, characterized in that The stirring assembly comprises: A plurality of stirring shafts are rotatably arranged on the cover body, and the plurality of stirring shafts are evenly arranged around the cooling pipe; The stirring shaft is provided with stirring blades; The driving mechanism is connected to the stirring shaft to drive the stirring shaft to rotate.
3. The fermentation tank according to claim 2, characterized in that The driving mechanism comprises: A plurality of planetary gears are rotatably disposed on the cover body and are connected to the stirring shafts in a one-to-one correspondence; A sun gear, disposed at the center of the plurality of planetary gears and meshing with the planetary gears; The motor is connected to the sun gear to drive the sun gear to rotate.
4. The fermentation tank according to claim 2 or 3, characterized in that: The stirring blade is a spiral blade.
5. The fermentation tank according to claim 1, characterized in that It also includes a temperature sensor; the temperature sensor is arranged inside the fermentation tank body.
6. The fermentation tank according to claim 1, characterized in that: Also included is an air intake assembly.
7. The fermentation tank according to claim 6, characterized in that The air intake assembly comprises: A high-pressure nozzle is arranged at the inner bottom of the fermentation tank body; An air pipe has one end connected to the high-pressure nozzle and the other end connected to the air pump.
8. The fermentation tank according to claim 7, characterized in that It also includes an oxygen tank; the oxygen tank is connected to the air pump.
9. The fermentation tank according to claim 1, characterized in that: One side of the cover body and the top of the fermentation tank body are provided with mutually matching clamping mechanisms.
10. The fermenter according to claim 9, characterized in that: The top of the fermentation tank body is provided with an annular positioning boss; the cover body is provided with a groove which is loosely matched with the positioning boss.