Sound insulation PE pipe

By arranging a sound-absorbing layer and a sound-insulating layer inside the PE pipe, combined with the design of the supporting inner frame and vacuum layer, the problem of poor sound insulation effect of the existing PE pipe is solved, achieving significant noise reduction and environmental quietness.

CN222392176UActive Publication Date: 2025-01-24HUBEI HONGXU NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421279344.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-01-24
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

The sound insulation effect of existing PE pipes is poor, which causes the sound in the pipe to be easily transmitted outward, causing noise pollution, especially in places with high requirements for environmental quietness, such as hospitals, schools, residential areas, etc., which affect the quality of life and work.

Method used

A sound insulation PE pipe is designed. By setting up the sound absorption layer and sound insulation layer inside the PE tube body, and supporting the inner skeleton and vacuum layer at the outside, formulating a layered sound absorption and sound insulation structure.

Benefits of technology

It significantly improves the sound insulation effect, effectively blocks the noise generated by the fluid flow of the inner cavity of the pipe, reduces noise pollution, improves the quality of acoustics in the surrounding environment, and makes the environment more quiet and peaceful.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides a sound insulation PE pipe which comprises a PE pipe body and a pipeline inner cavity, the pipeline inner cavity is formed in the middle of the PE pipe body, an inner pipe is arranged in the PE pipe body, a sound absorption layer is connected to the outer side of the inner pipe, and a sound insulation layer is connected to the outer side of the sound absorption layer. The vacuum layer can further improve the sound insulation effect of the PE pipe body, the supporting inner framework can support the vacuum layer, deformation of the PE pipe body caused by the vacuum state is prevented, sound transmission can be further blocked through the vacuum layer, good sound insulation performance is achieved, and the environment is quiet and peaceful. The PE pipe body is of great significance to some places with extremely high quiet degree requirements, such as a recording studio and a research laboratory, and the supporting inner framework supports the vacuum layer, so that deformation of the PE pipe body caused by a vacuum state can be effectively prevented, and the integrity and the stability of the structure of the PE pipe body are ensured.
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Description

Technical Field

[0001] The utility model belongs to the technical field of PE pipes, and particularly relates to a sound-insulating PE pipe. Background Art

[0002] PE pipes play many key roles. In urban construction, they are an important part of the water supply and drainage system, ensuring the stable transportation and distribution of water resources. In industry, they facilitate the transmission of various fluids. With their durability, corrosion resistance and good physical properties, PE pipes silently support the operation of infrastructure in many industries and contribute to people's lives and economic development. However, some PE pipes on the market currently have some obvious shortcomings in terms of sound insulation, which has brought a lot of troubles to practical applications. The poor sound insulation effect causes the sound in the pipe to easily spread outward when conveying fluids, causing greater noise pollution. This is in some places that require a high level of environmental quietness, such as hospitals and schools. , residential areas, etc., will seriously affect people's quality of life and work. In these places, people expect a quiet environment, but the sound insulation defects of PE pipes make it difficult to achieve. This poor sound insulation performance may also cause problems in some industrial applications. For example, in the factory's piping system, the noise generated by fluid flow may interfere with the normal operation of workers, affecting work efficiency and safe production. At the same time, it may also interfere with other surrounding equipment and instruments, affecting their normal operation and accuracy. In summary, the current status of PE pipes with poor sound insulation has shown obvious shortcomings in many aspects, and urgently needs to be improved and enhanced to better adapt to the needs of different scenarios. Therefore, it is urgent to develop a sound-insulating PE pipe. Utility Model Content

[0003] In view of the deficiencies in the prior art, the purpose of the present invention is to provide a sound-insulating PE pipe to solve the problems raised in the above-mentioned background technology.

[0004] The utility model is realized by the following technical scheme: a sound-insulating PE pipe material, comprising: a PE pipe body and a pipe inner cavity, wherein the middle of the PE pipe body is provided with a pipe inner cavity, the inside of the PE pipe body is provided with an inner pipe, and the outer side of the inner pipe is connected with a sound-absorbing layer;

[0005] The outer side of the sound-absorbing layer is connected to a sound-insulating layer, the outer side of the sound-insulating layer is connected to a central tube, the outer side of the central tube is equipped with an inner support frame, the outer side of the inner support frame is connected to an outer tube layer, and a vacuum layer is arranged in the middle of the inner support frame;

[0006] The supporting inner frame comprises an outer supporting ring, an inner supporting ring and reinforcing ribs, and the inner side of the outer supporting ring is connected to the inner supporting ring via a plurality of connecting plates.

[0007] As a preferred embodiment, the outer support ring, the inner support ring and the reinforcing ribs are each provided in plurality, and the reinforcing ribs, the outer support ring, the central tube and the inner support ring are all made of stainless steel.

[0008] As a preferred embodiment, each of the outer support rings is connected to another adjacent outer support ring via a plurality of reinforcing ribs, and each of the inner support rings is also connected to another adjacent inner support ring via a plurality of reinforcing ribs.

[0009] As a preferred embodiment, both left and right ends of the PE pipe body are closed structures, and multiple groups of honeycomb holes are formed through the upper and lower surfaces of the sound insulation layer and the sound absorption layer.

[0010] As a preferred embodiment, the sound insulation layer is made of butyl rubber, and the sound absorption layer is made of polyester fiber sound-absorbing cotton.

[0011] As a preferred embodiment, the inner cavity of the pipeline is located inside the inner tube, the inner tube and the outer tube layer are both made of PE (polyethylene) material, and the vacuum layer is in a vacuum state.

[0012] After adopting the above technical solution, the beneficial effects of the utility model are:

[0013] 1. By setting up sound insulation layer and sound absorption layer, the sound insulation effect can be significantly improved, effectively blocking the noise generated by the flow of fluid in the pipeline cavity from propagating outward, creating a quiet atmosphere for the surrounding environment. Whether in residential areas, office areas or other places that are sensitive to sound, it can greatly reduce the adverse effects of noise pollution.

[0014] 2. By setting up the supporting inner skeleton and the vacuum layer, the vacuum layer can further enhance the sound insulation effect of the PE pipe body, and the supporting inner skeleton can support the vacuum layer to prevent the PE pipe body from being deformed due to the vacuum state. Setting up the vacuum layer can further block the sound propagation, achieve good sound insulation performance, and make the environment more quiet and peaceful. This is of great significance for some places with extremely high requirements for quietness, such as recording studios and research laboratories. The supporting inner skeleton supporting the vacuum layer can effectively prevent the PE pipe body from being deformed due to the vacuum state, thereby ensuring the integrity and stability of the PE pipe body structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0016] Figure 1The utility model is a schematic diagram of the overall structure of a sound insulation PE pipe.

[0017] Figure 2 The utility model is a schematic diagram of the overall structure of the inner skeleton in the sound insulation PE pipe.

[0018] Figure 3 It is a schematic diagram of a right side cross section of a sound insulation PE pipe of the utility model.

[0019] In the figure, 1. PE pipe body; 11. outer pipe layer; 12. supporting inner skeleton; 121. outer supporting ring; 122. inner supporting ring; 123. connecting plate; 124. reinforcing ribs; 13. vacuum layer; 14. central pipe; 15. sound insulation layer; 16. sound absorption layer; 17. inner pipe; 2. inner cavity of the pipe. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figures 1 to 3 The utility model provides a technical solution: a sound-insulating PE pipe material, comprising: a PE pipe body 1 and a pipe inner cavity 2, wherein the PE pipe body 1 is provided with a pipe inner cavity 2 in the middle, an inner pipe 17 is provided inside the PE pipe body 1, and a sound-absorbing layer 16 is connected to the outer side of the inner pipe 17;

[0022] The outer side of the sound absorbing layer 16 is connected to the sound insulation layer 15, the outer side of the sound insulation layer 15 is connected to the central tube 14, the outer side of the central tube 14 is installed with a supporting inner frame 12, the outer side of the supporting inner frame 12 is connected to the outer tube layer 11, and a vacuum layer 13 is arranged in the middle of the supporting inner frame 12;

[0023] The supporting inner frame 12 includes an outer supporting ring 121 , an inner supporting ring 122 and reinforcing ribs 124 . The inner side of the outer supporting ring 121 is connected to the inner supporting ring 122 via a plurality of connecting plates 123 .

[0024] There are a plurality of outer support rings 121 , inner support rings 122 and reinforcing ribs 124 , and the reinforcing ribs 124 , outer support rings 121 , center tube 14 and inner support rings 122 are all made of stainless steel.

[0025] Each outer support ring 121 is connected to another adjacent outer support ring 121 via a plurality of reinforcing ribs 124 , and each inner support ring 122 is also connected to another adjacent inner support ring 122 via a plurality of reinforcing ribs 124 .

[0026] Both left and right ends of the PE pipe body 1 are closed structures, and multiple groups of honeycomb holes are formed through the upper and lower surfaces of the sound insulation layer 15 and the sound absorption layer 16.

[0027] The sound insulation layer 15 is made of butyl rubber, and the sound absorption layer 16 is made of polyester fiber sound absorption cotton.

[0028] The inner cavity 2 of the pipeline is located inside the inner tube 17 . The inner tube 17 and the outer tube layer 11 are both made of PE (polyethylene) material. The vacuum layer 13 is in a vacuum state.

[0029] See also Figure 1 and Figure 2 , as the first embodiment of the utility model: in actual use, when the fluid flows in the inner cavity 2 of the pipe, the sound is first transmitted to the sound absorbing layer 16 through the inner tube 17. The sound absorbing layer 16 can absorb the sound generated by the fluid flow for the first time, and the sound after absorption is transmitted to the sound insulation layer 15. The sound insulation layer 15 can absorb the sound for the second time. Through the first absorption of the sound absorbing layer 16, the intensity and energy of the sound of the fluid flow can be effectively reduced, and the generation and propagation of noise can be preliminarily reduced, which plays a key first step in reducing the overall noise level. The second absorption of the sound insulation layer 15 further enhances the sound insulation and noise reduction effect, so that the sound after layer-by-layer filtering and attenuation is greatly weakened, which greatly improves the acoustic quality of the surrounding environment and protects people from noise troubles. In addition, multiple groups of honeycomb holes are opened through the upper and lower surfaces of the sound insulation layer 15 and the sound absorbing layer 16. The honeycomb holes increase the contact area between the sound insulation layer 15 and the sound absorbing layer 16 and the sound, so that the sound can enter and be processed more fully, further improving the sound absorption and sound insulation effects.

[0030] See also Figures 1 to 3 , as the second embodiment of the utility model: combined with the further elaboration of the first embodiment, the sound after the second absorption by the sound insulation layer 15 is transmitted to the vacuum layer 13 through the central tube 14. When the sound reaches the vacuum layer 13, the sound wave gradually attenuates. The vacuum layer 13 can form an effective sound insulation barrier, which can greatly reduce the penetration of sound. The vacuum layer 13 further absorbs the sound again, which further strengthens the overall sound insulation effect and can block most of the remaining sound, achieving an extremely excellent sound insulation effect. This progressive absorption method greatly improves the reliability and stability of sound insulation.

[0031] And because a supporting inner skeleton 12 is provided outside the vacuum layer 13, the vacuum layer 13 can be supported under the action of the outer support ring 121, the inner support ring 122, the connecting plate 123 and the reinforcing ribs 124 to prevent the PE pipe body 1 from deforming due to the vacuum state, thereby ensuring the integrity and stability of the PE pipe body 1 structure.

[0032] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A sound insulation PE pipe, comprising: A PE pipe body (1) and a pipe lumen (2), wherein the PE pipe body (1) is provided with a pipe lumen (2) in the middle, and is characterized in that an inner pipe (17) is provided inside the PE pipe body (1), and a sound absorbing layer (16) is connected to the outer side of the inner pipe (17); The sound-absorbing layer (16) is connected to a sound-insulating layer (15) on its outer side, the sound-insulating layer (15) is connected to a central tube (14) on its outer side, a supporting inner frame (12) is installed on the outer side of the central tube (14), the supporting inner frame (12) is connected to an outer tube layer (11) on its outer side, and a sound-insulating layer (15) is provided in the middle of the supporting inner frame (12); The supporting inner frame (12) comprises an outer supporting ring (121), an inner supporting ring (122) and reinforcing ribs (124); the inner side of the outer supporting ring (121) is connected to the inner supporting ring (122) via a plurality of connecting plates (123).

2. A sound-insulating PE pipe according to claim 1, characterized in that: The outer support ring (121), the inner support ring (122) and the reinforcing ribs (124) are all provided in plurality, and the reinforcing ribs (124), the outer support ring (121), the central tube (14) and the inner support ring (122) are all made of stainless steel.

3. A sound-insulating PE pipe according to claim 1, characterized in that: Each of the outer support rings (121) is connected to another adjacent outer support ring (121) via a plurality of reinforcing ribs (124), and each of the inner support rings (122) is also connected to another adjacent inner support ring (122) via a plurality of reinforcing ribs (124).

4. A sound-insulating PE pipe according to claim 1, characterized in that: The left and right ends of the PE pipe body (1) are both closed structures, and the upper and lower surfaces of the sound insulation layer (15) and the sound absorption layer (16) are both penetrated by multiple groups of honeycomb holes.

5. A sound-insulating PE pipe according to claim 1, characterized in that: The sound insulation layer (15) is made of butyl rubber, and the sound absorption layer (16) is made of polyester fiber sound absorption cotton.

6. A sound-insulating PE pipe according to claim 1, characterized in that: The inner cavity (2) of the pipeline is located inside the inner tube (17); the inner tube (17) and the outer tube layer (11) are both made of PE material; and the sound insulation layer (15) is in a vacuum state.