LED lamp panel
By designing ceramic substrates and long strips on LED light boards, combined with multiple parallel settings lamp bands and arc -shaped quartz glass lenses, the existing LED lamp board unit area is strong and radiant strength is insufficient. A better solidification effect.
Patent Information
- Application Number
- CN202421163535.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-05-24
AI Technical Summary
Existing LED lamp panels, especially those used for curing, have insufficient light intensity and radiation intensity per unit area, resulting in poor curing effect.
A LED lamp board is designed, including ceramic substrates and long strip lamp pillars installed on the ceramic substrate. The lamp columns are composed of multiple parallel settings and intervals and quartz glass lenses fixed on the ceramic substrate. The cross section of the quartz glass lens is designed to be curved, with a curved rate of 155-175 degrees and a diameter of 18-22mm.
Through this design, the LED light panel has greater light intensity per unit area and higher radiation intensity, thus significantly improving the curing effect.
Smart Images

Figure CN222392711U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of LED technology, and in particular to an LED lamp board for curing. Background Art
[0002] LED light boards are light-emitting components assembled and welded from multiple LED lamp beads / LED chips. They are energy-efficient and have a long service life, so they have been widely used in various fields.
[0003] However, in the existing LED light boards, especially those used for curing, the LED lamp beads are generally packaged in a single chip, which has a simple structure, but the light power is not high and the curing effect is slow; there are also LED light boards with two rows of LED lamp beads. Although the output of light power per unit area is high, this structure does not maximize the light intensity and radiation intensity per unit area, and there is room for further optimization.
[0004] Therefore, it is necessary to provide a new LED light panel to solve the above problems. Utility Model Content
[0005] The technical problem to be solved by the utility model is to provide an LED lamp panel with greater light intensity per unit area, higher radiation intensity and better curing effect.
[0006] In order to solve the above technical problems, the utility model provides an LED lamp board, including a ceramic substrate and a lamp post fixed on the ceramic substrate, wherein the lamp post is one and in a long strip shape, and the lamp post includes:
[0007] A light strip, wherein the light strip comprises a plurality of light strips, each of the light strips comprises a conductive sheet fixed on the ceramic substrate and an LED chip fixed on a side of the conductive sheet away from the ceramic substrate, the plurality of light strips are arranged parallel to each other and are sequentially spaced apart along the length direction of the lamp post; and
[0008] A quartz glass lens is fixed to the ceramic substrate and completely covers the light strip; the cross section of the quartz glass lens is arc-shaped, the arc is 155-175 degrees, and the diameter of the circle where the arc is located is 18-22 mm.
[0009] Preferably, six groups of LED chips are arranged on the conductive sheet of each of the light strips, and the power of the light pole is 250-450W.
[0010] Preferably, the ceramic substrate is rectangular, with a length of 40-75 mm and a width of 30-60 mm; the lamp post is arranged parallel to the wide side of the ceramic substrate and is located in the middle of the ceramic substrate.
[0011] Preferably, the ceramic substrate is 62 mm long and 52.6 mm wide.
[0012] Preferably, the curvature of the cross section of the quartz glass lens is 167 degrees, and the diameter of the circle where the curvature lies is 20.2 mm.
[0013] Preferably, the power of the lamp post is 330W.
[0014] Preferably, the LED light board further comprises a positioning bracket fixed to the ceramic substrate, the light strip is arranged within the range of the positioning bracket, and the periphery of the quartz glass lens is clamped in the positioning bracket.
[0015] Preferably, the LED lamp board further comprises a metal heat sink plate fixedly attached to a side of the ceramic substrate away from the lamp strip, and a side of the metal heat sink plate away from the ceramic substrate forms a honeycomb-shaped heat sink.
[0016] Compared with the related art, the LED lamp board of the present invention is provided with a long strip-shaped lamp post on a ceramic substrate, and the lamp post includes a plurality of lamp strips arranged in parallel with each other and arranged in sequence along the length direction of the lamp post, and a quartz glass lens fixed to the ceramic substrate and completely covering the lamp strip. By designing the cross section of the quartz glass lens to be arc-shaped, the arc of the arc is 155-175 degrees, and the diameter of the circle where the arc is located is 18-22mm, compared with LED lamp boards of the same structural size, the LED lamp board of the present invention has a greater light intensity per unit area, a higher radiation intensity, and a better curing effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The utility model is described in detail below in conjunction with the accompanying drawings. The above and other aspects of the utility model will become clearer and easier to understand through the detailed description made in conjunction with the following drawings. In the accompanying drawings:
[0018] Figure 1 This is a schematic diagram of the structure of the LED light board of the utility model;
[0019] Figure 2 It is a side view schematic diagram of the LED lamp board of the utility model. DETAILED DESCRIPTION
[0020] The specific implementation of the present utility model is described in detail below with reference to the accompanying drawings.
[0021] The specific implementation modes / examples described herein are specific implementation modes of the present utility model, which are used to illustrate the concept of the present utility model, are explanatory and exemplary, and should not be interpreted as limiting the implementation modes of the present utility model and the scope of the present utility model. In addition to the examples described herein, those skilled in the art can also adopt other obvious technical solutions based on the contents disclosed in the claims and the specification of this application, and these technical solutions include any obvious replacement and modification of the embodiments described herein, which are within the protection scope of the present utility model.
[0022] The following descriptions of the embodiments refer to the attached drawings to illustrate specific embodiments of the present invention. Directional terms mentioned in the present invention, such as up, down, front, back, left, right, inside, outside, side, etc., are only referenced to the directions of the attached drawings. Therefore, the directional terms used are used to illustrate and understand the present invention, but are not used to limit the present invention.
[0023] Please refer to Figure 1-2 As shown, the utility model provides an LED lamp board 100, comprising a ceramic substrate 1 and a lamp post 2 mounted and fixed on the ceramic substrate 1. The lamp post 2 is one and is in a long strip shape.
[0024] Specifically, the lamp post 2 includes a lamp strip 21 and a quartz glass lens 22 .
[0025] The light strips 21 include a plurality of light strips 21 , which are electrically connected to each other and can be connected in parallel or in series. The light strips 21 are arranged in parallel to each other and are arranged in sequence along the length direction of the light pole 2 .
[0026] Each of the light strips 21 includes a conductive sheet 211 fixed on the ceramic substrate 1 and an LED chip 212 fixed on a side of the conductive sheet 211 away from the ceramic substrate 1 .
[0027] The conductive sheet 211 may be an FPC, a PCB, or a structure made of other conductive materials, and is used to connect to an external power source. The power of the lamp post 2 is 250-450W.
[0028] In this embodiment, the ceramic substrate 1 is rectangular, with a length of a=40-75 mm and a width of b=30-60 mm. The lamp post 2 is arranged parallel to the wide side of the ceramic substrate 1 and is located in the middle of the ceramic substrate 1 .
[0029] The quartz glass lens 22 is fixed to the ceramic substrate 1 and completely covers the light strip 21. In the present embodiment, the cross section of the quartz glass lens 22 is arc-shaped, the curvature of the arc is 155-175 degrees, and the diameter of the circle where the arc is located is φ=18-22mm. Therefore, compared with the LED light board of the same structural size in the prior art, the LED light board 100 of the present invention has a greater light intensity per unit area, a higher radiation intensity, and a better curing effect through the design of the above-mentioned light strip structure and the shape and size design of the quartz glass lens 22. The curvature of the cross section of the quartz glass lens in the prior art is generally 140-142 degrees, and the diameter of the circle where it is located is φ=16mm. Under the condition of the same number of LED chips, the above-mentioned structural parameters of the present invention have a greater light intensity per unit area, a higher radiation intensity, and a better curing effect.
[0030] In this embodiment, the length of the ceramic substrate 1 is preferably a=62mm and the width is b=52.6mm. The arc of the cross section of the quartz glass lens 22 is 167 degrees, and the diameter of the circle where the arc is located is 20.2mm. Six groups of LED chips 212 are arranged on the conductive sheet 211 of each of the light strips 21 and are arranged at equal intervals from each other. The power of the lamp post 2 is 330W. Compared with the ceramic substrate of the same size and the same number of light strips, the above-mentioned structure can achieve better light intensity per unit area, radiation intensity and factorization effect.
[0031] In this embodiment, the LED lamp board 100 further includes a positioning bracket 3 fixed to the ceramic substrate 1, the lamp strip 21 is arranged within the range of the positioning bracket 3, and the periphery of the quartz glass lens 22 is clamped in the positioning bracket 3 and then fixed by welding. Thus, the quartz glass lens 22 can be fixed on the ceramic substrate 1 more stably, avoiding the problem of the quartz glass lens 22 falling off and loosening due to oxidation after the quartz glass lens 22 is directly welded and fixed on the ceramic substrate 1, thereby improving reliability.
[0032] The ceramic substrate 1 is an ultra-high conductive aluminum nitride ceramic and is made using a eutectic inorganic sealing process, which effectively improves the conduction efficiency of the LED chip 212, thereby improving the lighting efficiency. Preferably, a layer of anti-conductive coating is evenly sprayed on the surface of the ceramic substrate 1 to avoid leakage problems during use and improve reliability.
[0033] In this embodiment, the LED lamp board 100 also includes a metal heat sink 4 which is adhered and fixed to the side of the ceramic substrate 1 away from the light strip 21. The side of the metal heat sink 4 away from the ceramic substrate 1 forms a honeycomb-shaped heat dissipation groove, which effectively increases the heat dissipation area of the metal heat sink 4 and further improves the working stability of the lamp column 2.
[0034] Compared with the related art, the LED lamp board of the present invention is provided with a long strip-shaped lamp post on a ceramic substrate, and the lamp post includes a plurality of lamp strips arranged in parallel with each other and arranged in sequence along the length direction of the lamp post, and a quartz glass lens fixed to the ceramic substrate and completely covering the lamp strip. By designing the cross section of the quartz glass lens to be arc-shaped, the arc of the arc is 155-175 degrees, and the diameter of the circle where the arc is located is 18-22mm, compared with LED lamp boards of the same structural size, the LED lamp board of the present invention has a greater light intensity per unit area, a higher radiation intensity, and a better curing effect.
[0035] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. An LED lamp panel, comprising a ceramic substrate and a lamp post mounted and fixed on the ceramic substrate, characterized in that: The lamp post is a single long strip, and comprises: A light strip, wherein the light strip comprises a plurality of light strips, each of the light strips comprises a conductive sheet fixed on the ceramic substrate and an LED chip fixed on a side of the conductive sheet away from the ceramic substrate, the plurality of light strips are arranged parallel to each other and are sequentially spaced apart along the length direction of the lamp post; and A quartz glass lens is fixed to the ceramic substrate and completely covers the light strip; the cross section of the quartz glass lens is arc-shaped, the arc is 155-175 degrees, and the diameter of the circle where the arc is located is 18-22 mm.
2. The LED light board according to claim 1, characterized in that: Six groups of LED chips are arranged on the conductive sheet of each light strip, and the power of the light pole is 250-450W.
3. The LED light board according to claim 2, characterized in that: The ceramic substrate is rectangular, with a length of 40-75 mm and a width of 30-60 mm; the lamp post is arranged parallel to the wide side of the ceramic substrate and is located in the middle of the ceramic substrate.
4. The LED light board according to claim 3, characterized in that: The ceramic substrate is 62 mm long and 52.6 mm wide.
5. The LED light board according to claim 1, characterized in that: The curvature of the cross section of the quartz glass lens is 167 degrees, and the diameter of the circle where the curvature lies is 20.2 mm.
6. The LED light board according to claim 2, characterized in that: The power of the lamp post is 330W.
7. The LED light board according to claim 1, characterized in that: The LED lamp panel further comprises a positioning bracket fixed to the ceramic substrate, the lamp strip is arranged within the range of the positioning bracket, and the periphery of the quartz glass lens is clamped in the positioning bracket.
8. The LED light board according to claim 1, characterized in that: The LED lamp panel further comprises a metal heat sink which is fixed to a side of the ceramic substrate away from the lamp strip, and a side of the metal heat sink which is away from the ceramic substrate forms a honeycomb-shaped heat sink.