Potting equipment for producing potting reactor and potting reactor

Abstract

The utility model discloses a potting equipment for producing potting reactor and potting reactor, including support box, conveying mechanism, feeding subassembly and mobile potting subassembly, the conveying mechanism is placed with the filling mould mechanism, the filling mould mechanism includes: stabilizing subassembly, the stabilizing subassembly includes the protection box, the top of protection box is equipped with the groove, and the groove is equipped with the movable potting subassembly. A groove is formed in the inner wall of the protection box, the interior of the protection box is hollow, six sets of sliding grooves are formed in the bottom of the inner wall of the groove and arranged in a front row and a rear row, each set of sliding grooves is composed of a front sliding groove and a rear sliding groove, and clamping rods are connected to the inner surfaces of the front sliding groove and the rear sliding groove in a sliding mode. According to the potting equipment for producing the potting reactor and the potting reactor, when the reactor is subjected to potting, the mold body is fixed through the stabilizing assembly, so that when epoxy resin enters the mold body, the mold body can be kept stable, and the practicability of the equipment in use is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of potted reactors, in particular to potting equipment for producing potted reactors and the potted reactors. Background Art

[0002] Reactors are also called inductors. When a conductor is energized, it will generate a magnetic field in a certain space it occupies, so all current-carrying conductors have inductance in a general sense. However, the inductance of a long straight conductor with electricity is small, and the magnetic field generated is not strong. Therefore, the actual reactor is a wire wound into a solenoid, called an air-core reactor; sometimes, in order to make this solenoid have a larger inductance, an iron core is inserted into the solenoid, which is called an iron-core reactor.

[0003] Reference patent publication number "CN205723109U" discloses a reactor, including a fixing frame, a wire turn and a lead seat, the fixing frame is located in front of the wire turn, a wire rack is arranged on the fixing frame, a fixing plate is arranged at the front end of the wire rack, the fixing plate is fixed to the fixing frame, a fixing rod is arranged above the fixing frame, a terminal post is arranged on the wire turn, and a copper post is arranged at the upper end of the terminal post.

[0004] The reactor in this patent uses potting equipment during production. During potting, the components of the reactor are placed in a mold and potted with epoxy resin. During potting, the existing potting equipment places the mold under a filling gun, but the mold is simply placed without being fixed. The impact force of the epoxy resin spray may cause the mold position to move. In addition, two wires are led out of the existing reactor, but the two wires are in an active state, so the problem of wire entanglement may occur when connecting. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a potting device for producing a potted reactor and a potted reactor, which solves the problem of mold position deviation during potting in the prior art potting device for producing a potted reactor.

[0006] To achieve the above purpose, the utility model is implemented through the following technical solutions: A potting device for producing potted reactors includes a supporting box, a conveying mechanism, a feeding assembly and a mobile potting assembly, a filling mold mechanism is placed on the conveying mechanism, and the filling mold mechanism includes:

[0007] A stabilizing component, the stabilizing component includes a protective box, the top of the protective box is provided with a groove, and the interior of the protective box is hollow, the bottom of the inner wall of the groove is provided with six groups of slide grooves, and the six groups of slide grooves are arranged in two rows, and each group of slide grooves is composed of two front and rear slide grooves, and the inner surfaces of the front and rear two slide grooves are slidably connected with clamping rods, and a limit spring is fixedly connected between the clamping rod and the slide groove;

[0008] The mold body is used to place the main components of the filling reactor that have not been filled, and the mold body is locked in position by a stabilizing component;

[0009] The opening component is arranged inside the protective box and is used to release the lock of the stabilizing component on the mold body.

[0010] Preferably, the front and back sides of the mold body are fixedly connected with positioning blocks, the top end of the clamping rod is fixed with a first right-angled trapezoidal block cooperating with the positioning block, and the inner side of the bottom is fixed with a second right-angled trapezoidal block.

[0011] Preferably, the opening assembly is provided in two groups, front and rear, and the opening assembly includes a slide rod, which is slidably connected to the right side of the protective box, and the slide rod passes through the protective box and extends to the surface inside the protective box, and is fixedly connected with three frustum blocks at equal distances.

[0012] Preferably, the truncated cone block cooperates with the second right-angled trapezoidal block, and a return spring is sleeved on the surface of the slide rod outside the protective box, one end of the return spring is fixedly connected to the right side of the protective box, and the other end of the return spring is fixedly connected to the end of the slide rod.

[0013] The utility model is also implemented through the following technical scheme: a potted inductor includes a base and a wire turn, and two wires are led out of the wire turn, and the front side of the base is fixedly connected to a wire clamp assembly for fixing the position of the led-out wires, and the wire clamp assembly includes a support plate, and the top of the support plate is fixedly connected to three partitions at equal distances, and the three partitions form two front and rear wire grooves, and the front and back sides of the inner wall of the wire groove are provided with T-shaped grooves.

[0014] Preferably, symmetrical limiting plates are inserted into the interiors of the front and rear T-slots, and the limiting plates are composed of two upper and lower vertical plates and an arc-shaped plate, and the arc-shaped plate is fixed on the same side of the two vertical plates.

[0015] Beneficial Effects

[0016] The utility model provides a potting device for producing a potting reactor and a potting reactor.

[0017] Compared with the prior art, it has the following beneficial effects:

[0018] 1. The potting equipment and potted reactor used for producing potted reactors include a protective box through a stabilizing component. The top of the protective box is provided with a groove, and the interior of the protective box is hollow. The bottom of the inner wall of the groove is provided with six groups of slide grooves. When the reactor is potted, the mold body is fixed by the stabilizing component, so that when the epoxy resin enters the mold body, the mold body can remain stable, thereby improving the practicability of the device when in use.

[0019] 2. The potting equipment and potted reactor for producing potted reactors include a support plate through the wire clamp assembly, and three partitions are fixedly connected to the top of the support plate at equal distances, and the three partitions form two front and rear wire grooves, and the front and back sides of the inner walls of the wire grooves are provided with T-shaped grooves. The potted reactor is provided with a wire clamp assembly to limit and organize the lead-out wires, thereby avoiding the problem of wire entanglement. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the potting equipment of the utility model;

[0021] Figure 2 It is a schematic diagram of the filling mold mechanism of the utility model;

[0022] Figure 3 It is a schematic diagram of the stabilizing component and the opening component of the utility model;

[0023] Figure 4 This is a schematic diagram of the appearance of the potted reactor of the utility model;

[0024] Figure 5 It is a schematic diagram of the wire clamp assembly of the utility model.

[0025] In the figure: 1. Support box; 2. Conveying mechanism; 3. Feeding assembly; 4. Mobile potting assembly; 5. Stabilizing assembly; 51. Protective box; 52. Groove; 53. Slide; 54. Clamping rod; 541. First right-angle trapezoidal block; 542. Second right-angle trapezoidal block; 55. Limiting spring; 56. Positioning block; 6. Mold body; 7. Opening assembly; 71. Slide; 72. Cone block; 73. Reset spring; 8. Base potting reactor; 81. Base; 82. Wire; 83. Wire; 9. Wire clamp assembly; 91. Support plate; 92. Partition; 93. Wire trough; 94. T-slot; 95. Limiting plate; 951. Vertical plate; 952. Arc plate. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] The potting equipment for producing potted reactors provides a technical solution:

[0028] Embodiment 1: It includes a supporting box 1, a conveying mechanism 2, a feeding assembly 3 and a mobile potting assembly 4. A filling mold mechanism is placed on the conveying mechanism 2. The filling mold mechanism includes:

[0029] The stabilizing component 5 includes a protective box 51, a groove 52 is provided on the top of the protective box 51, and the interior of the protective box 51 is hollow, six groups of slide grooves 53 are provided at the bottom of the inner wall of the groove 52, and the six groups of slide grooves 53 are arranged in two rows, and each group of slide grooves 53 is composed of two front and rear slide grooves 53, and the inner surfaces of the front and rear slide grooves 53 are both slidably connected with clamping rods 54, and a limiting spring 55 is fixedly connected between the clamping rod 54 and the slide groove 53, and the front and back sides of the mold body 6 are both fixedly connected with positioning blocks 56, and the top of the clamping rod 54 is fixed with a first right-angled trapezoidal block 541 that cooperates with the positioning block 56, and the inner side of the bottom is fixed with a second right-angled trapezoidal block 542;

[0030] The mold body 6 is used to place the main components of the filled reactor that have not been filled, and the mold body 6 is locked in position by the stabilizing component 5;

[0031] The opening component 7 is arranged inside the protective box 51, and is used to release the lock of the stabilizing component 5 on the mold body 6. The opening component 7 is provided with two groups, front and rear, and includes a slide bar 71, which is slidably connected to the right side of the protective box 51. The slide bar 71 passes through the protective box 51 and extends to the surface inside the protective box 51. Three frustum blocks 72 are fixedly connected at equal distances. The frustum blocks 72 cooperate with the second right-angled trapezoidal block 542. A reset spring 73 is sleeved on the surface of the slide bar 71 located outside the protective box 51. One end of the reset spring 73 is fixedly connected to the right side of the protective box 51, and the other end of the reset spring 73 is fixedly connected to the end of the slide bar 71.

[0032] When in use, the main components of the filled inductor are placed in the mold body 6, and the mold body 6 is inserted from above the two clamping rods 54. When inserting, the position of the positioning block 56 is aligned with the first right-angled trapezoidal block 541 on the clamping rod 54, and pressed down. When the positioning block 56 contacts the first right-angled trapezoidal block 541, the two clamping rods 54 are moved away from each other. After 56 passes the first right-angled trapezoidal block 541, the two clamping rods 54 are reset by the action of the slide groove 53, and the mold body 6 is clamped. Then, the entire filling mold mechanism is conveyed to the bottom of the mobile potting assembly 4 through the conveying mechanism 2 for filling. After the epoxy resin is dried, the slide bar 71 is pushed to make the reset spring 73 contact the second right-angled trapezoidal block 542, so that the two clamping rods 54 are away from the mold body 6, so that the mold body 6 can be taken out, and then the filled inductor is taken out.

[0033] When the reactor is potted, the mold body 6 is fixed by the stabilizing component 5 , so that when the epoxy resin enters into the mold body 6 , the mold body 6 can remain stable, thereby improving the practicability of the device when in use.

[0034] The potted reactor provides a technical solution:

[0035] Embodiment 1: It includes a base 81 and a wire turn 82, and two wires 83 are led out of the wire turn 82. The front side of the base 81 is fixedly connected with a wire clamp assembly 9 for fixing the position of the led-out wires. The wire clamp assembly 9 includes a support plate 91. Three partitions 92 are fixedly connected to the top of the support plate 91 at equal distances, and the three partitions 92 form two front and rear wire grooves 93. The front and back sides of the inner wall of the wire groove 93 are provided with T-slots 94. Symmetrical limit plates 95 are inserted inside the front and rear T-slots 94. The limit plates 95 are composed of two upper and lower vertical plates 951 and an arc plate 952. The arc plate 952 is fixed on the same side of the two vertical plates 951.

[0036] A wire clamp assembly 9 is provided on the potted reactor to limit and arrange the lead-out wires 83, thereby avoiding the problem of the wires being entangled.

[0037] A wire clamp assembly 9 is provided on the potted inductor, so the lead-out wires 83 can be placed in the wire clamp assembly 9. When placing, the two wires 83 are placed from above the two limiting plates 95. When placing, the two arc plates 952 are deformed, so that the wires 83 can pass over the arc plates 952 and enter the interior of the wire groove 93, thereby limiting and fixing the wires 83.

[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A potting device for producing potted reactors, comprising a supporting box (1), a conveying mechanism (2), a feeding assembly (3) and a movable potting assembly (4), characterized in that: A filling mold mechanism is placed on the conveying mechanism (2), and the filling mold mechanism comprises: A stabilizing component (5), the stabilizing component (5) comprising a protective box (51), the top of the protective box (51) being provided with a groove (52), the interior of the protective box (51) being hollow, the bottom of the inner wall of the groove (52) being provided with six groups of slide grooves (53), the six groups of slide grooves (53) being arranged in two rows, front and rear, and each group of slide grooves (53) being composed of two front and rear slide grooves (53), the inner surfaces of the two front and rear slide grooves (53) being slidably connected with a clamping rod (54), a limit spring (55) being fixedly connected between the clamping rod (54) and the slide groove (53); A mold body (6) is used to place the main components of the filled reactor that have not been filled, and the mold body (6) is locked in position by a stabilizing component (5); The opening component (7) is arranged inside the protection box (51) and is used to release the lock of the stabilizing component (5) on the mold body (6).

2. The potting equipment for producing potted reactors according to claim 1, characterized in that: The front and back sides of the mold body (6) are fixedly connected with positioning blocks (56), the top end of the clamping rod (54) is fixed with a first right-angled trapezoidal block (541) that cooperates with the positioning block (56), and the inner side of the bottom is fixed with a second right-angled trapezoidal block (542).

3. The potting equipment for producing potted reactors according to claim 2, characterized in that: The opening assembly (7) is provided with two groups, front and rear, and comprises a slide bar (71), wherein the slide bar (71) is slidably connected to the right side of the protection box (51), and the slide bar (71) penetrates the protection box (51) and extends to the surface inside the protection box (51) and is fixedly connected with three truncated cone blocks (72) at equal distances.

4. The potting equipment for producing potted reactors according to claim 3, characterized in that: The truncated cone block (72) cooperates with the second right-angled trapezoidal block (542), and a return spring (73) is sleeved on the surface of the slide bar (71) located outside the protection box (51), one end of the return spring (73) is fixedly connected to the right side of the protection box (51), and the other end of the return spring (73) is fixedly connected to the end of the slide bar (71).

5. A potted reactor, potted by the potting equipment for producing a potted reactor according to any one of claims 1 to 4, characterized in that: The invention comprises a base (81) and a wire turn (82), and two wires (83) are led out of the wire turn (82); a wire clamp assembly (9) for fixing the position of the led out wires (83) is fixedly connected to the front side of the base (81); the wire clamp assembly (9) comprises a support plate (91); three partitions (92) are fixedly connected to the top of the support plate (91) at equal distances; the three partitions (92) form two front and rear wire grooves (93); and the front and back sides of the inner wall of the wire groove (93) are both provided with T-shaped grooves (94).

6. A potted reactor according to claim 5, characterized in that: Symmetrical limiting plates (95) are inserted into the interiors of the two front and rear T-shaped slots (94). The limiting plates (95) are composed of two upper and lower vertical plates (951) and an arc-shaped plate (952). The arc-shaped plate (952) is fixed on the same side of the two vertical plates (951).

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