Nail pulling machine

By designing a nailing machine that contains a clamping mechanism, a three -coordinate mobile agency, and a detection agency, the problem that the gum nails are not completely pulled out in the existing technologies have been solved, and the complete removal and detection of the rubber nails is realized, and the batteryization has been improved into the batteryization. The quality of the process.

CN222394848UActive Publication Date: 2025-01-24REPT BATTERO ENERGY CO LTD
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Patent Information

Application Number
CN202420998799.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2025-01-24
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

During the nail extraction process, existing automatic nail extraction equipment can easily cause electrolyte to overflow, corrosion aging and friction coefficient to decrease, and some of the nails cannot be completely pulled out, affecting the battery formation process and product quality.

Method used

A nail pulling machine is designed, which uses a clamping mechanism and a three-coordinate moving mechanism, combined with a detection mechanism, to ensure that the rubber nails are completely pulled out and detect their integrity to prevent broken nails from remaining.

Benefits of technology

Through the use of detection agencies, it can ensure that the plastic nails are completely removed, the residues of the nails are avoided, and the quality of the process is improved and the reliability of the product is improved.

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Abstract

The utility model belongs to the technical field of battery production, and particularly relates to a nail pulling machine which comprises a machine frame. The nail taking device comprises a clamping mechanism and a three-coordinate moving mechanism, and the three-coordinate moving mechanism is installed on the rack and used for driving the clamping mechanism to move in the X direction, the Y direction and the Z direction; the feeding device is arranged on the rack, is positioned below the nail taking device and is used for conveying a restraining tray on which a battery is placed; the material collecting device is arranged on the rack and used for containing the pulled-out plastic nails; the detection mechanism is used for detecting whether the plastic nails clamped by the clamping mechanism are complete or not; the device has the beneficial effects that after the clamping mechanism pulls out the rubber nail, the three-coordinate moving mechanism drives the clamping mechanism to clamp the rubber nail and move the rubber nail to the detection mechanism, the detection mechanism detects the rubber nail, and the detection mechanism detects the rubber nail pulled out by the clamping mechanism to identify whether the rubber nail on the battery is completely pulled out; the broken nail is prevented from remaining on the liquid injection port of the battery, and the subsequent liquid injection of the battery is prevented from being influenced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of battery production, in particular to a nail pulling machine. Background Art

[0002] Secondary batteries need to be kept at high temperature after injection and before formation. During this process, temporary glue nails need to be inserted into the injection port to ensure that the battery is in a sealed state and complete the corresponding production process. The injection hole of the battery needs to be connected to the rubber nozzle in the vacuum pipeline of the formation equipment during the formation process to form a gas circuit, so that the gas generated during the formation process can be smoothly discharged from the inside of the battery and the electrolyte will not overflow as much as possible, thereby ensuring the formation quality and reducing the scrap rate of products in the formation stage. Therefore, it is required that all temporary glue nails inserted after the first injection must be pulled out before formation.

[0003] In the prior art, most of the nails on the battery are removed by automatic nail removal equipment. Since the jaws of the automatic nail removal equipment are mostly made of rubber, the electrolyte overflow and corrosion during the nail removal process cause aging and a decrease in the friction coefficient, so that some nails are not pulled out from the battery body. If these nails of the battery body that have not been pulled out enter the formation process together with the battery body, the battery product will inevitably be scrapped. Utility Model Content

[0004] The utility model aims to provide a nail pulling machine to solve the above-mentioned technical problems, so as to achieve the effect of detecting whether the rubber nails are completely pulled out.

[0005] In view of this, the utility model provides a nail pulling machine, comprising:

[0006] frame;

[0007] A nail removing device, the nail removing device comprises a clamping mechanism and a three-coordinate moving mechanism, the three-coordinate moving mechanism is installed on the frame and is used to drive the clamping mechanism to move along the X direction, the Y direction and the Z direction;

[0008] A feeding device, the feeding device is arranged on the frame and is located below the nail removal device, and the feeding device is used to transport the restraint tray with batteries placed thereon;

[0009] A material collecting device, which is arranged on the frame and is used to hold the removed plastic nails;

[0010] The detection mechanism is used to detect whether the rubber nail clamped by the clamping mechanism is complete.

[0011] Furthermore, the clamping mechanism further comprises:

[0012] A mounting bracket is driven by the three-coordinate moving mechanism and moves along the X, Y and Z directions;

[0013] A variable pitch assembly, wherein the variable pitch assembly can be mounted on a mounting bracket in a variable pitch adjustable manner;

[0014] A variable pitch drive assembly, wherein the variable pitch drive assembly is used to drive the variable pitch assembly to achieve variable pitch adjustment;

[0015] A plurality of clamping members are arranged and installed on a distance-changing assembly, and the distance-changing assembly is used to adjust the distance between adjacent clamping members.

[0016] Furthermore, the variable pitch assembly includes:

[0017] A plurality of slides, wherein the plurality of slides are arranged and mounted on a mounting bracket so as to be movable along the Y direction, and one of the slides is fixedly mounted on the mounting bracket;

[0018] A variable pitch connecting rod, the variable pitch connecting rod is used for connecting a plurality of the slides;

[0019] Wherein, each of the clamping members is correspondingly installed on each of the slides, and the variable pitch drive assembly is used to drive the movable slide to adjust the variable pitch on the mounting bracket.

[0020] Furthermore, the variable pitch drive assembly comprises:

[0021] Screw module;

[0022] A connecting piece, which is mounted on the screw module and driven by the screw module to achieve Y-direction movement;

[0023] The connecting piece is also connected to one of the movable slides.

[0024] Furthermore, the material collecting device is a nail collecting box, and the detection mechanism is installed on the opening of the nail collecting box.

[0025] Furthermore, the detection mechanism is a photoelectric detector.

[0026] Furthermore, the three-coordinate moving mechanism includes:

[0027] A Z-direction moving module, on which the mounting bracket is arranged, and the Z-direction moving module is used to control the mounting bracket to move along the Z direction;

[0028] A Y-direction moving module, the Z-direction moving module is arranged on the Y-direction moving module, and the Y-direction moving module is used to control the Z-direction moving module to move along the Y-direction;

[0029] The X-direction moving module is arranged on a frame, the Y-direction moving module is installed on the X-direction moving module, and the X-direction moving module is used to control the Y-direction moving module to move along the X-direction.

[0030] Furthermore, the nail removal device also includes an identification mechanism, which is arranged on the mounting bracket and is used to detect and identify the distance between adjacent glue nails on the incoming battery.

[0031] Furthermore, the feeding device comprises:

[0032] A plurality of feeding electric rollers are arranged on the frame at intervals along the X direction.

[0033] Furthermore, the clamping member is a pneumatic clamp.

[0034] The beneficial effects of the utility model are:

[0035] 1. After the clamping mechanism pulls out the plastic nails, the three-coordinate moving mechanism drives the clamping mechanism to move the plastic nails to the detection mechanism. The detection mechanism detects the plastic nails clamped by the clamping mechanism. The detection mechanism can detect the plastic nails pulled out by the clamping mechanism to identify whether the plastic nails on the battery are completely pulled out, thereby avoiding broken nails remaining on the battery filling port to prevent subsequent battery production links from being affected. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0037] Figure 2 It is a schematic diagram of the structure of the utility model without showing the restraint tray;

[0038] Figure 3 It is a structural schematic diagram of the variable pitch component in the utility model;

[0039] Figure 4 It is a structural schematic diagram of the material collecting device and the detection mechanism in the utility model;

[0040] Figure 5 It is a structural schematic diagram of the restraint tray in the utility model;

[0041] Figure 6 It is a structural schematic diagram of the screw rod module in the utility model;

[0042] The symbols in the figure are:

[0043] 1. Frame; 2. Clamping mechanism; 21. Mounting bracket; 22. Clamping part; 23. Moving slide; 24. Fixed slide; 25. Variable pitch connecting rod; 26. Screw module; 27. Connecting part; 3. Three-coordinate moving mechanism; 31. Z-axis moving module; 32. Y-axis moving module; 33. X-axis moving module; 4. Feeding device; 5. Collecting device; 6. Detection mechanism; 7. Identification mechanism; 8. Restraint tray; 9. Battery; 10. Glue nails. DETAILED DESCRIPTION

[0044] The following will be combined with the drawings in the embodiments of the present application to clearly describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0045] In the description of the present application, it should be noted that the terms used here are only for describing specific embodiments, and are not intended to limit the exemplary embodiments according to the present application. For ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. The technology, methods and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be regarded as part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.

[0046] Embodiment 1:

[0047] This embodiment provides a nail pulling machine, including:

[0048] Rack 1;

[0049] A nail removing device, the nail removing device comprises a clamping mechanism 2 and a three-coordinate moving mechanism 3, the three-coordinate moving mechanism 3 is mounted on the frame 1 and is used to drive the clamping mechanism 2 to move along the X direction, the Y direction and the Z direction;

[0050] A feeding device 4, the feeding device 4 is arranged on the frame 1 and is located below the nail removal device, and the feeding device 4 is used to transport the restraint tray 8 with the batteries 9 placed thereon;

[0051] A material collecting device 5, which is arranged on the frame 1 and is used to hold the removed plastic nails 10;

[0052] The detection mechanism 6 is used to detect whether the rubber nail 10 clamped by the clamping mechanism 2 is complete.

[0053] In this technical solution, the restraint tray 8 with the battery 9 is transported to the feeding device 4 on the frame 1, and the feeding device 4 is used to transport the restraint tray 8 to the bottom of the clamping mechanism 2. Then the three-coordinate moving mechanism 3 drives the clamping mechanism 2 to move along the X direction, the Y direction and the Z direction. After the clamping mechanism 2 clamps the glue nail 10, the three-coordinate moving mechanism 3 drives the clamping mechanism 2 to rise along the Z direction to pull the glue nail 10 out of the battery 9.

[0054] After the clamping mechanism 2 pulls out the plastic nail 10, the three-coordinate moving mechanism 3 drives the clamping mechanism 2 to clamp the plastic nail 10 and move it to the detection mechanism 6. The detection mechanism 6 detects the plastic nail 10 clamped by the clamping mechanism 2. If the pulled out plastic nail 10 is complete, the clamping mechanism 2 clamps the plastic nail 10 and transports it to the collection device 5 to collect the plastic nail 10; if the pulled out plastic nail 10 is incomplete, the detection mechanism 6 will alarm and prompt the staff to handle it.

[0055] In summary, the detection mechanism 6 can detect the glue nail 10 pulled out by the clamping mechanism 2 and identify whether the glue nail 10 on the battery 9 is completely pulled out, thereby avoiding broken nails remaining on the liquid filling port of the battery 9 and preventing the subsequent production process of the battery 9 from being affected.

[0056] Embodiment 2:

[0057] This embodiment provides a nail puller, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0058] Furthermore, the clamping mechanism 2 further comprises:

[0059] The mounting bracket 21 is driven by the three-coordinate moving mechanism 3 and moves along the X, Y and Z directions;

[0060] A variable pitch component, the variable pitch component can be mounted on the mounting bracket 21 in a variable pitch adjustable manner;

[0061] A variable pitch drive assembly, wherein the variable pitch drive assembly is used to drive the variable pitch assembly to achieve variable pitch adjustment;

[0062] A plurality of clamping members 22 are arranged and mounted on the distance-changing assembly, and the distance between adjacent clamping members 22 is adjusted by the distance-changing assembly.

[0063] In this technical solution, the three-coordinate moving mechanism 3 drives the mounting bracket 21 to move along the X, Y and Z directions, thereby driving the variable pitch assembly and the variable pitch driving assembly on the mounting bracket 21 to move, and then driving the plurality of clamps 22 on the variable pitch assembly to move.

[0064] It is worth mentioning that the spacing between each glue nail 10 on the incoming battery 9 is equal, but since each incoming material may be a different type of restraint tray 8 and battery 9, the spacing between the glue nails 10 on each incoming battery 9 is not fixed. A number of clamps 22 are installed on the variable distance component in an equidistant arrangement along the Y direction, and the variable distance drive component is used to drive the variable distance component to work, so as to adjust the distance between adjacent clamps 22 to meet the different spacing sizes of the incoming glue nails 10.

[0065] Furthermore, the variable pitch assembly includes:

[0066] A plurality of slides, wherein the plurality of slides are arranged and mounted on the mounting bracket 21 so as to be movable along the Y direction, and one of the slides is fixedly mounted on the mounting bracket 21;

[0067] A variable pitch connecting rod 25, wherein the variable pitch connecting rod 25 is used for connecting a plurality of the slides;

[0068] Each of the clamping members 22 is correspondingly mounted on each of the slides, and the variable pitch drive assembly is used to drive the movable slide to adjust the variable pitch on the mounting bracket 21 .

[0069] In the present technical solution, a slide rail structure is provided on the mounting bracket 21, one of the slides among the plurality of slides is a fixed slide 24 installed and fixed on the slide rail of the mounting bracket 21, and the remaining slides are movable slides 23 which can be slidably arranged on the slide rail on the mounting bracket 21 along the Y direction, a clamping member 22 is provided below the movable slide 23 and the fixed slide 24, a variable distance connecting rod 25 is provided above the movable slide 23 and the fixed slide 24, and each slide is connected together by the variable distance connecting rod 25.

[0070] Pitch connecting rod 25 Figure 3 As shown, it is composed of a number of long strips and four short strips. The long strips are grouped in pairs, and the two long strips are cross-arranged and hinged together. Then each group of long strips is hinged together; one end of the two short strips is hinged together, and the other end is hinged to the end of the long strip, thereby forming a diamond hinge telescopic mechanism.

[0071] The hinge between the two short strips is connected with a slide, and the cross hinge of each set of long strips is also connected with a slide. The fixed slide 24 remains stationary, and when the movable slide 23 slides, it will drive the diamond hinge telescopic mechanism to telescope, and the telescopic dimensions of each diamond structure are the same, so as to ensure that the spacing between each slide is the same, and then the spacing between each clamping member 22 remains the same, so as to achieve equal distance adjustment between adjacent clamping members 22.

[0072] Furthermore, the variable pitch drive assembly comprises:

[0073] Screw module 26;

[0074] A connecting member 27, wherein the connecting member 27 is mounted on the screw module 26 and driven by the screw module 26 to achieve Y-direction movement;

[0075] The connecting member 27 is also connected to one of the movable slides.

[0076] In the present technical solution, the variable pitch drive assembly is composed of a connecting member 27 and a driving member. One end of the connecting member 27 is connected to one of the movable slides 23, and the other end is connected to the driving end of the driving member. The driving member can be a cylinder, an electric cylinder, or a screw module 26, which can drive the movable slide 23 to slide a certain distance. Preferably, the screw module 26 is used to achieve high-precision transmission, so that the moving distance of the slide can be accurately controlled, thereby making the spacing adjustment between the clamping members 22 more accurate; at the same time, the screw is quiet and stable, which effectively reduces the noise generated when the nail puller is working, and is highly practical.

[0077] Embodiment 3:

[0078] This embodiment provides a nail puller, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0079] Furthermore, the material collecting device 5 is a nail collecting box, and the detection mechanism 6 is installed on the opening of the nail collecting box.

[0080] In this technical solution, the three-coordinate moving mechanism 3 controls the clamping mechanism 2 to clamp the plastic nail 10 and move it to the detection mechanism 6 for detection. After the detection is completed, the clamping mechanism 2 directly releases the plastic nail 10 and allows the plastic nail 10 to fall into the nail collection box for collection.

[0081] Furthermore, the detection mechanism 6 is a photoelectric detector. There are several groups of photoelectric detectors, and the number is consistent with the number of clamping members 22. The spacing between each group of photoelectric detectors is the same as the spacing between each clamping member 22. When the photoelectric detector is working, each group of photoelectric detectors reflects light, and then the clamping member 22 clamps the glue nail 10 and is controlled by the three-coordinate moving mechanism 3 to move to a specified position. If the end of the glue nail 10 blocks the reflected light, it means that the glue nail is completely removed. If the reflected light of the photoelectric detector is not blocked, it means that the glue nail 10 is not completely removed or has not been removed, so an alarm is issued to prompt the staff to handle it.

[0082] Embodiment 4:

[0083] This embodiment provides a nail puller, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0084] Furthermore, the three-coordinate moving mechanism 3 includes:

[0085] A Z-direction moving module 31, on which the mounting bracket 21 is disposed, and the Z-direction moving module 31 is used to control the mounting bracket 21 to move along the Z direction;

[0086] A Y-direction moving module 32, the Z-direction moving module 31 is arranged on the Y-direction moving module 32, and the Y-direction moving module 32 is used to control the Z-direction moving module 31 to move along the Y-direction;

[0087] The X-direction moving module 33 is arranged on the frame 1 , and the Y-direction moving module 32 is installed on the X-direction moving module 33 . The X-direction moving module 33 is used to control the Y-direction moving module 32 to move along the X-direction.

[0088] In this technical solution, the Z-direction moving module 31, the Y-direction moving module 32 and the X-direction moving module 33 are all as follows: Figure 6 The screw module 26, through this structural design, realizes independent movement of the clamping mechanism 2 in three directions: Z, Y and X, so that the clamping mechanism 2 can perform clamping operations more flexibly and accurately.

[0089] Embodiment 5:

[0090] This embodiment provides a nail puller, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0091] Furthermore, the nail removal device also includes an identification mechanism 7, which is arranged on the mounting bracket 21 and is used to detect and identify the distance between adjacent glue nails 10 on the incoming battery 9.

[0092] In this technical solution, the three-coordinate moving mechanism 3 controls the clamping mechanism 2 to move above the incoming battery 9. After the recognition mechanism 7 takes a photo and calculates the spacing of the glue nails 10, the variable pitch drive assembly then controls the slide to move to the required spacing, completes the spacing adjustment between the clamps 22, and finally uses the clamps 22 to remove the glue nails 10.

[0093] Embodiment 6:

[0094] This embodiment provides a nail puller, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0095] Furthermore, the feeding device 4 comprises:

[0096] A plurality of feed electric rollers are arranged on the frame 1 at intervals along the X direction.

[0097] In this technical solution, by setting up a plurality of feeding electric rollers to transport the restraint tray 8, the structure is simple and the operation is stable, the reliability is higher, the accidents caused by improper operation are reduced, and the work safety is improved. The feeding device 4 can also be a conveyor belt or other transportation device that can transport the incoming battery 9 to the bottom of the clamping mechanism 2.

[0098] Embodiment 7:

[0099] This embodiment provides a nail puller, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0100] Furthermore, the clamping member 22 is a pneumatic clamp.

[0101] In this technical solution, the clamping member 22 uses a pneumatic clamp to ensure that the glue nail 10 is reliably clamped and fixed, avoiding the situation where the glue nail 10 is not pulled out or is not completely pulled out when the three-coordinate moving mechanism 3 drives the clamping member 22 to move upward along the Z direction, thereby effectively improving practicality.

[0102] The embodiments of the present application are described above in conjunction with the accompanying drawings. In the absence of conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present application is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the guidance of the present application, ordinary technicians in this field can also make many forms without departing from the purpose of the present application and the scope of protection of the claims, all of which are within the protection of the present application.

Claims

1. A nail pulling machine, characterized in that: include: Rack (1); A nail removing device, the nail removing device comprising a clamping mechanism (2) and a three-coordinate moving mechanism (3), the three-coordinate moving mechanism (3) being mounted on a frame (1) and used for driving the clamping mechanism (2) to move along an X direction, a Y direction and a Z direction; A feeding device (4), the feeding device (4) being arranged on the frame (1) and located below the nail removal device, the feeding device (4) being used for transporting a restraining tray (8) on which batteries (9) are placed; A material collecting device (5), the material collecting device (5) being arranged on the frame (1) and being used for containing the removed plastic nails (10); A detection mechanism (6), wherein the detection mechanism (6) is used to detect whether the rubber nail (10) clamped by the clamping mechanism (2) is complete.

2. A nail pulling machine according to claim 1, characterized in that: The clamping mechanism (2) further comprises: A mounting bracket (21) is driven by the three-coordinate moving mechanism (3) and moves along the X direction, the Y direction and the Z direction; A variable pitch component, the variable pitch component being mounted on a mounting bracket (21) in a variable pitch adjustable manner; A variable pitch drive assembly, wherein the variable pitch drive assembly is used to drive the variable pitch assembly to achieve variable pitch adjustment; A plurality of clamping members (22) are arranged and mounted on a distance-changing assembly, and the distance-changing assembly is used to adjust the distance between adjacent clamping members (22).

3. A nail pulling machine according to claim 2, characterized in that: The pitch-changing assembly comprises: A plurality of slides, wherein the plurality of slides are arranged and mounted on a mounting bracket (21) so as to be movable along the Y direction, and one of the slides is fixedly mounted on the mounting bracket (21); A variable distance connecting rod (25), wherein the variable distance connecting rod (25) is used for connecting a plurality of the slides; Wherein, each of the clamping members (22) is correspondingly mounted on each of the slides, and the variable pitch drive assembly is used to drive the variable pitch adjustment of the movable slide on the mounting bracket (21).

4. A nail pulling machine according to claim 3, characterized in that: The variable pitch drive assembly comprises: Screw module (26); A connecting member (27), wherein the connecting member (27) is mounted on the screw module (26) and driven by the screw module (26) to achieve Y-direction movement; The connecting member (27) is also connected to one of the movable slides.

5. A nail pulling machine according to claim 1, characterized in that: The material collecting device (5) is a nail collecting box, and the detection mechanism (6) is installed on the opening of the nail collecting box.

6. A nail pulling machine according to claim 1, characterized in that: The detection mechanism (6) is a photoelectric detector.

7. A nail pulling machine according to claim 2, characterized in that: The three-coordinate moving mechanism (3) comprises: A Z-direction moving module (31), the mounting bracket (21) being arranged on the Z-direction moving module (31), and the Z-direction moving module (31) being used to control the mounting bracket (21) to move along the Z direction; A Y-direction moving module (32), the Z-direction moving module (31) being arranged on the Y-direction moving module (32), and the Y-direction moving module (32) being used for controlling the Z-direction moving module (31) to move along the Y-direction; An X-direction moving module (33), wherein the X-direction moving module (33) is arranged on the frame (1), and the Y-direction moving module (32) is installed on the X-direction moving module (33), and the X-direction moving module (33) is used to control the Y-direction moving module (32) to move along the X-direction.

8. A nail pulling machine according to claim 2, characterized in that: The nail removal device also includes an identification mechanism (7), which is arranged on the mounting bracket (21) and is used to detect and identify the spacing between adjacent glue nails (10) on the incoming battery (9).

9. A nail pulling machine according to claim 1, characterized in that: The feeding device (4) comprises: A plurality of feeding electric rollers are arranged on a frame (1) at intervals along the X direction.

10. A nail pulling machine according to claim 2, characterized in that: The clamping member (22) is a pneumatic clamping jaw.