Photovoltaic double-glass assembly
By introducing built -in supporting components in the photovoltaic double glass component, the problem of high cost and component loss caused by the aluminum alloy box brought by the outer aluminum alloy box during the layer pressure, the guarantee of the component thickness and stringing spacing is reduced, the cost is reduced and the stability is improved. Essence
Patent Information
- Application Number
- CN202420743123.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-11
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-04-11
AI Technical Summary
The existing photovoltaic double-glass components require external aluminum alloy frames to assist during the lamination process, resulting in high labor costs and need to be replaced after deformation of the laminated frame, which can easily lead to glass explosion of the component and cause losses.
By introducing built-in support components into the photovoltaic double-glass module and setting them in the interval between the edge of the cell layer and the edge of the glass layer, the pressure on the edge of the module is relieved and the use of external supports is avoided.
It is possible to ensure the module thickness and string spacing without external supports, which reduces labor and material costs, avoids the risk of module glass explosion, and improves module stability and production efficiency.
Smart Images
Figure CN222395999U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of photovoltaic modules, and in particular to a photovoltaic double-glass module. Background Art
[0002] At present, when laminating photovoltaic double-glass modules, external aluminum alloy frames are often used to assist. The purpose is to relieve the edge pressure of the module and prevent the peripheral battery strings of the module from sliding inward due to excessive edge pressure, which in turn causes poor spacing between the module strings and leads to module degradation. The use of lamination frames requires a lot of manpower, and the lamination frames will deform after a period of use. Replacing the deformed lamination frames requires costs, and the use of deformed lamination frames can easily cause the lamination frames to press against the back of the module, crushing the module glass and causing the module to be scrapped, thereby causing losses to the photovoltaic module.
[0003] There are many ways to replace laminated frames in the market, such as using corner guards for lamination, but all of them add external support, which has many defects. External support will lead to uneven distribution of component thickness, local thickness is too thin, and it is easy to crush the component glass. Therefore, how to relieve the pressure on the edge of the component and effectively save labor costs and the later maintenance costs of the laminated frame is a technical problem that needs to be solved urgently. Utility Model Content
[0004] The present application provides a photovoltaic double-glass module to solve the above-mentioned technical problems.
[0005] In a first aspect, according to some embodiments, the present application provides a photovoltaic double-glass assembly, including: a glass layer, a battery layer, and a built-in support component;
[0006] The edge of the battery layer is smaller than the edge of the glass layer;
[0007] The built-in support component is disposed in a spacing area between the edge of the battery layer and the edge of the glass layer, the outer edge of the built-in support component is inside the edge of the glass layer, and the inner edge of the built-in support component is outside the edge of the battery layer.
[0008] Preferably, the built-in support components are arranged along the periphery of the glass layer;
[0009] The length of the built-in support component arranged along the long side of the glass layer is less than the length of the glass layer;
[0010] The length of the built-in support component arranged along the short side of the glass layer is smaller than the width of the glass layer;
[0011] The width of the built-in supporting component is smaller than the spacing distance between the edge of the battery layer and the edge of the glass layer.
[0012] Preferably, the width of the built-in supporting component is less than half of the spacing distance between the edge of the battery layer and the edge of the glass layer.
[0013] Preferably, the width of the built-in supporting component is greater than 5 mm.
[0014] Preferably, the thickness of the built-in supporting component is between 0.1 mm and 3 mm.
[0015] Preferably, the horizontal distance between the center of the built-in support component and the edge of the glass layer is a, and the horizontal distance between the center of the built-in support component and the edge of the battery layer is b, wherein a is not greater than 15 mm, and b is not greater than 15 mm.
[0016] Preferably, the built-in support component comprises a plurality of built-in supports, the plurality of built-in supports are evenly distributed along the inner side of the edge of the glass layer, and the length of the built-in supports is between 5 mm and 2500 mm.
[0017] Preferably, the glass layer comprises a front glass layer and a back glass layer, and the built-in supporting component is located between the front glass layer and the back glass layer.
[0018] Preferably, the front glass layer includes front glass and front adhesive film, the back glass layer includes back glass and back adhesive film, and the battery layer is located between the front adhesive film and the back adhesive film;
[0019] The built-in supporting component is located between the front adhesive film and the front glass, or between the front adhesive film and the back adhesive film, or between the back adhesive film and the back glass.
[0020] Preferably, the built-in supporting component is made of water-blocking, insulating and high-temperature resistant material.
[0021] The embodiment of the present application discloses a photovoltaic double-glass module, which does not need to use external support materials such as lamination frames for lamination, but relieves the pressure on the edge of the module through built-in support components, thereby solving the problem of poor string spacing caused by external supports of double-glass modules. According to actual needs, the built-in support components are placed in the spacing area between the edge of the module battery layer and the edge of the glass layer, and the string spacing and module thickness can be guaranteed after the module is laminated, thereby getting rid of various costs caused by the use of external supports.
[0022] Photovoltaic double-glass modules are made by built-in support components. Compared with ordinary photovoltaic double-glass modules, they have the function of alleviating lamination pressure at the edges. Due to the relief of edge pressure, the battery string will not slide inward, and thus will not cause abnormal string spacing. Ordinary photovoltaic double-glass modules require the use of external supports such as lamination frames or lamination corner guards, which require a lot of manpower or material costs, and the external supports are prone to abnormalities that cause the position to move above the module and crush the module. This photovoltaic double-glass module does not require a lamination frame, and uses built-in support components to relieve edge pressure and ensure the thickness of the module. It has low manpower costs, and the material costs can be controlled according to the material and size of the support used. It will not cause the module to break, and has many advantages. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the conventional technology, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0024] Figure 1 A schematic cross-sectional view of a photovoltaic double-glass assembly provided in an embodiment of the present application;
[0025] Figure 2 A schematic diagram of a built-in support component of a photovoltaic double-glass assembly provided in an embodiment of the present application;
[0026] Figure 3 A cross-sectional structural diagram of a photovoltaic double-glass component provided in an embodiment of the present application;
[0027] Figure 4 A schematic diagram of the composition of a photovoltaic double-glass module provided in an embodiment of the present application.
[0028] Reference numerals: 11 glass layer; 12 battery layer; 13 built-in supporting component; 130 built-in support; 111 front glass layer; 112 back glass layer; 1111 front glass; 1112 front adhesive film; 1121 back glass; 1122 back adhesive film. DETAILED DESCRIPTION
[0029] The technical solution of the present application will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application. In the description of this application, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or it can be indirectly connected through an intermediate medium, and it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0030] A photovoltaic double-glass component provided in this embodiment is further described in detail below in conjunction with the accompanying drawings. It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
[0031] When laminating existing photovoltaic double-glass modules, aluminum alloy frames are often used to assist in order to relieve the edge pressure of the module and prevent the peripheral battery strings of the module from sliding inwards due to excessive edge pressure, thereby causing poor spacing between the module strings and resulting in module degradation. Based on this, the utility model proposes a new photovoltaic double-glass module technology that can solve the above problems.
[0032] Please refer to Figure 1 A photovoltaic double-glass component includes: a glass layer 11, a battery layer 12 and a built-in support component 13; the edge of the battery layer 12 is on the inner side of the edge of the glass layer 11; the built-in support component 13 is arranged in the interval area between the edge of the battery layer 12 and the edge of the glass layer 11, the outer edge of the built-in support component is on the inner side of the edge of the glass layer 11, and the inner edge of the built-in support component is on the outer side of the edge of the battery layer 12.
[0033] Specifically, Figure 1 As shown, the edge of the battery layer 12 is inside the edge of the glass layer 11, and there is a spacing area between the edge of the battery layer 12 and the edge of the glass layer 11. The internal support component 13 is arranged in the spacing area between the edge of the battery layer 12 and the edge of the glass layer 11, the outer edge of the internal support component is inside the edge of the glass layer 11, and the inner edge of the internal support component is outside the edge of the battery layer 12. The internal support component 13 is a rectangular parallelepiped structure with a certain length, width and thickness, such as Figure 2 As shown, its length is x, width is y, and thickness is z. The internal support component 13 is arranged along the four sides of the photovoltaic module and is disposed on the inner side of the edge of the glass layer 11 .
[0034] The embodiment of the present application discloses a photovoltaic double-glass module, which does not need to use external support such as a laminating frame for lamination, but relieves the pressure on the edge of the module through the built-in support component of the module, thereby solving the problem of poor string spacing caused by the double-glass module without external support. According to actual needs, the built-in support component is placed in the spacing area between the edge of the module battery layer and the edge of the glass layer, and the string spacing and module thickness can be guaranteed after the module is laminar, thereby getting rid of various costs caused by the use of external supports.
[0035] Photovoltaic double-glass modules are made by built-in support components. Compared with ordinary photovoltaic double-glass modules, they have the function of alleviating lamination pressure at the edges. Due to the relief of edge pressure, the battery string will not slide inward, and thus will not cause abnormal string spacing. Ordinary photovoltaic double-glass modules require the use of external supports such as lamination frames or lamination corner guards, which require a lot of manpower or material costs, and the external supports are prone to abnormalities that cause the position to move above the module and crush the module. This new photovoltaic double-glass module does not require a lamination frame, and uses built-in support components to relieve edge pressure and ensure the thickness of the module. It has low manpower costs, and the material costs can be controlled according to the material and size of the support used. It will not cause the module to break, and has many advantages.
[0036] In an optional embodiment, the built-in support component 13 is arranged along the four sides of the glass layer 11; the length of the built-in support component 13 arranged along the long side of the glass layer 11 is less than the length of the glass layer 11; the length of the built-in support component 13 arranged along the short side of the glass layer 11 is less than the width of the glass layer 11; the width of the built-in support component 13 is less than the spacing distance between the edge of the battery layer 12 and the edge of the glass layer 11.
[0037] Specifically, Figure 1 As shown, the built-in support component 13 is arranged in the spacing area between the edge of the battery layer 12 and the edge of the glass layer 11, and is arranged along the four sides of the glass layer 11. The built-in support component 13 is arranged on all four sides. The length of the built-in support component 13 arranged along the long side of the glass layer 11 is less than the length of the glass layer 11; the length of the built-in support component 13 arranged along the short side of the glass layer 11 is less than the width of the glass layer 11; the width of the built-in support component 13 is less than the spacing distance between the edge of the battery layer 12 and the edge of the glass layer 11. Among them, the spacing distance between the edge of the battery layer 12 and the edge of the glass layer 11 is usually within 15mm, and preferably, the spacing distance between the edge of the battery layer 12 and the edge of the glass layer 11 can be 13mm.
[0038] In an optional embodiment, the width of the built-in support component 13 is less than half of the spacing distance between the edge of the battery layer 12 and the edge of the glass layer 11 .
[0039] Specifically, the width of the built-in support component 13 is less than half of the spacing between the edge of the battery layer 12 and the edge of the glass layer 11. For example, if the spacing between the edge of the battery layer 12 and the edge of the glass layer 11 is 13 mm, the width of the built-in support component 13 is less than 6.5 mm.
[0040] In an optional embodiment, the width of the built-in supporting component 13 is greater than 5 mm.
[0041] Specifically, the width of the built-in support component 13 is greater than 5 mm. Based on the above embodiment, the width of the built-in support component 13 can generally range from greater than 5 mm to less than 15 mm. In a preferred embodiment, if the spacing between the edge of the battery layer 12 and the edge of the glass layer 11 is 13 mm, the width of the built-in support component 13 is less than 6.5 mm and greater than 5 mm.
[0042] In an optional embodiment, the thickness of the built-in supporting component 13 is between 0.1 mm and 3 mm.
[0043] Specifically, the thickness of the built-in support component 13 is between 0.1 mm and 3 mm. Preferably, the thickness of the built-in support component 13 may be between 1 mm and 3 mm.
[0044] In an optional embodiment, the horizontal distance from the center of the built-in support component 13 to the edge of the glass layer 11 is a, and the horizontal distance from the center of the built-in support component 13 to the edge of the battery layer 12 is b, wherein a is not greater than 15 mm, and b is not greater than 15 mm.
[0045] Specifically, the horizontal distance between the center of the built-in support component 13 and the edge of the glass layer 11 is a, and the horizontal distance between the center of the built-in support component 13 and the edge of the battery layer 12 is b, wherein a is not greater than 15 mm, and b is not greater than 15 mm. For example, the spacing between the edge of the battery layer 12 and the edge of the glass layer 11 is 13 mm, the horizontal distance a between the center of the built-in support component 13 and the edge of the glass layer 11 is 10 mm, and the horizontal distance b from the edge of the battery layer 12 is 3 mm.
[0046] In an optional embodiment, the built-in support component 13 includes a plurality of built-in supports 130 , and the plurality of built-in supports 130 are evenly distributed along the inner side of the edge of the glass layer 11 , and the length of the built-in supports 130 is between 5 mm and 2500 mm.
[0047] Specifically, Figure 3 As shown, the built-in support component 13 includes a plurality of built-in supports 130, which are evenly distributed along the inner side of the edge of the glass layer 11, with no less than 5 built-in supports 130 evenly arranged on the long side and no less than 3 built-in supports 130 evenly arranged on the short side.
[0048] Based on the above embodiment, the length X of the built-in support 130 is 5mm-2500mm, the width Y is greater than 5mm and less than 15mm, the thickness X is 0.1mm-3mm, the horizontal distance between its center and the edge of the glass is a, and the horizontal distance between its center and the edge of the battery cell is b, a is greater than 2.5mm and less than 15mm, and b is greater than 2.5mm and less than 15mm.
[0049] Preferably, the thickness Z of the built-in support 130 is 1 mm, the length X is 150 mm, and the width Y is 6 mm; the horizontal distance a from the center position to the glass edge is 10 mm, and the horizontal distance b from the battery cell edge is 3 mm. 7 built-in supports 130 are evenly arranged on the long side, and 4 built-in supports 130 are evenly arranged on the short side.
[0050] In an optional embodiment, the glass layer 11 includes a front glass layer 111 and a back glass layer 112, and the built-in support component 13 is located between the front glass layer 111 and the back glass layer 112. In an optional embodiment, the front glass layer 111 includes a front glass 1111 and a front adhesive film 1112, the back glass layer 112 includes a back glass 1121 and a back adhesive film 1122, and the battery layer 12 is located between the front adhesive film 1112 and the back adhesive film 1122; the built-in support component 13 is located between the front adhesive film 1112 and the front glass 1111, or between the front adhesive film 1112 and the back adhesive film 1122, or between the back adhesive film 1122 and the back glass 1121.
[0051] Specifically, Figure 4 As shown, the novel photovoltaic double-glass module is composed of a module front glass 1111, a module front adhesive film 1112, a built-in support component 13, a battery string area 12, a module back adhesive film 1122, and a module back glass 1121. The built-in support component 13 can be located between the front adhesive film 1112 and the front glass 1111, or between the front adhesive film 1112 and the back adhesive film 1122, or between the back adhesive film 1122 and the back glass 1121. Figure 4 It is a schematic diagram showing that the built-in support component 13 is located between the back adhesive film 1122 and the back glass 1121 of the component.
[0052] In an optional embodiment, the built-in supporting component 13 is made of a water-blocking, insulating, and high-temperature resistant material.
[0053] Specifically, the material of the built-in support component 13 has water-blocking, insulation, and high-temperature resistance properties, and does not affect the reliability of the component. Compared with ordinary photovoltaic double-glass components, it has the function of relieving edge lamination pressure. Among them, the material with water-blocking, insulation, and high-temperature resistance properties can be obtained through existing technology.
[0054] Compared with the prior art, the advantages of the present invention are as follows: by using a new type of built-in support to make a photovoltaic double-glass module, it has the effect of alleviating the lamination pressure at the edge compared to ordinary photovoltaic double-glass modules. Due to the relief of edge pressure, the battery string will not slide inward, and thus will not cause abnormal string spacing, further improving production efficiency and product quality, and avoiding complaints from customers. Ordinary photovoltaic double-glass modules require the use of external supports such as lamination frames or lamination corner guards, which require a lot of manpower or material costs, and the external supports are prone to abnormalities that cause the position to be above the module, crushing the module. The present new photovoltaic double-glass module does not require a lamination frame, and uses built-in supports to relieve edge pressure and ensure the thickness of the module. It has low manpower costs, and the material costs can be controlled according to the material and size of the supports used. It will not cause the module to break, and has many advantages.
[0055] It should be understood that the above specific embodiments of the present application are only used to illustrate or explain the principles of the present application, and do not constitute a limitation to the present application. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present application should be included in the protection scope of the present application. In addition, the claims attached to the present application are intended to cover all changes and modifications that fall within the scope and boundaries of the attached claims, or the equivalent forms of such scope and boundaries.
Claims
1. A photovoltaic double-glass module, characterized in that: The assembly includes: a glass layer, a battery layer and a built-in support component; The edge of the battery layer is inside the edge of the glass layer; The built-in support component is disposed in a spacing area between the edge of the battery layer and the edge of the glass layer, the outer edge of the built-in support component is inside the edge of the glass layer, and the inner edge of the built-in support component is outside the edge of the battery layer.
2. The photovoltaic double-glass assembly according to claim 1, characterized in that: The built-in supporting components are arranged along the periphery of the glass layer; The length of the built-in support component arranged along the long side of the glass layer is less than the length of the glass layer; The length of the built-in support component arranged along the short side of the glass layer is smaller than the width of the glass layer; The width of the built-in supporting component is smaller than the spacing distance between the edge of the battery layer and the edge of the glass layer.
3. The photovoltaic double-glass assembly according to claim 2, characterized in that: The width of the built-in support component is less than half of the spacing distance between the edge of the battery layer and the edge of the glass layer.
4. The photovoltaic double-glass assembly according to claim 2 or 3, characterized in that: The width of the built-in supporting component is greater than 5 mm.
5. The photovoltaic double-glass assembly according to claim 1, characterized in that: The thickness of the built-in supporting component is between 0.1 mm and 3 mm.
6. The photovoltaic double-glass assembly according to claim 4, characterized in that: The horizontal distance between the center of the built-in support component and the edge of the glass layer is a, and the horizontal distance between the center of the built-in support component and the edge of the battery layer is b, wherein a is not greater than 15 mm, and b is not greater than 15 mm.
7. The photovoltaic double-glass assembly according to claim 1, characterized in that: The built-in support component includes a plurality of built-in supports, and the plurality of built-in supports are evenly distributed along the inner side of the edge of the glass layer, and the length of the built-in supports is between 5 mm and 2500 mm.
8. The photovoltaic double-glass assembly according to claim 1, characterized in that: The glass layer comprises a front glass layer and a back glass layer, and the built-in supporting component is located between the front glass layer and the back glass layer.
9. The photovoltaic double-glass assembly according to claim 8, characterized in that: The front glass layer includes front glass and front adhesive film, the back glass layer includes back glass and back adhesive film, and the battery layer is located between the front adhesive film and the back adhesive film; The built-in supporting component is located between the front adhesive film and the front glass, or between the front adhesive film and the back adhesive film, or between the back adhesive film and the back glass.
10. The photovoltaic double-glass assembly according to claim 1, characterized in that: The built-in supporting component is made of water-blocking, insulating and high-temperature resistant material.