Sterilization device for concentrated fruit juice production

By using a combination of heat conduction plates, diversion plates and multiple cooling tubes in concentrated fruit juice production, disperse diversion and multiple cooling of fruit juice to solve the problem of uneven cooling of juice, improve the quality and quality of fruit juice and the quality and quality of fruit juice and the quality and quality of fruit juice. The sense of hole and realize the saving of resources.

CN222396981UActive Publication Date: 2025-01-28ANHUI LIDUOBAO BIOLOGY TECH CO LTD
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Patent Information

Application Number
CN202421004514.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-01-28
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

When cooling concentrated juices, the juice flow rate is too fast, resulting in insufficient contact time with the cooling tube, making it difficult to achieve uniform cooling, affecting the quality and pore sense of the juice.

Method used

Designed a sterilization device for concentrated fruit juice production, using a combination of heat conduction board, diversion plate, drainage channel, first cooling pipe, infusion pipe and second cooling pipe, and use multiple groups of spiral design to design the fruit juice. Diversify the diversion, fully contact the juice with the thermal conductivity, and achieve second cooling through the first and second cooling pipes.

Benefits of technology

Through decentralized diversion and multiple cooling, it significantly improves the cooling effect of fruit juice, improves the quality and holes of fruit juice, and saves resources through the use of circulating coolant.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222396981U_ABST
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Abstract

The utility model discloses a sterilization device for concentrated fruit juice production, which comprises a sterilization machine, a cooling tank is installed in the sterilization machine, a heat conducting plate is fixedly installed in the cooling tank, a plurality of groups of guide plates are fixed in the middle of the upper surface of the heat conducting plate, and the plurality of groups of guide plates are spirally designed from inside to outside. Fruit juice is dispersed and guided through a plurality of groups of guide plates, drainage channels are formed in two sides of the heat conducting plate, and a first cooling pipe is mounted at the bottom of the heat conducting plate. Through the spiral design of the multiple groups of flow guide plates from inside to outside, fruit juice entering the cooling tank is dispersed and guided, so that the flow speed of the fruit juice can be reduced, the fruit juice is in full contact with the upper surface of the heat conduction plate, the first cooling pipe is used for cooling, and the dispersed and guided fruit juice is discharged through the liquid discharging channel; when the juice is cooled, the juice is in contact with the second cooling pipe located below the liquid discharging channel, so that the purpose of secondary cooling is achieved, and the juice cooling effect is improved.
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Description

Technical Field

[0001] The present application relates to the field of BBB technology, and in particular to a sterilization device for concentrated juice production. Background Art

[0002] The sterilization of fruit juice beverages requires killing pathogenic bacteria and spoilage bacteria in the juice and destroying the enzymes in the juice, so that the juice has a certain shelf life under a specific environment. At present, high-temperature sterilizers are often used to heat and sterilize concentrated juice. The juice is quickly heated and sterilized in the heating section of the high-temperature sterilizer, and then cooled in the cooling section.

[0003] The document with the prior art publication number CN215270358U provides an ultra-high temperature sterilization device for lactic acid bacteria beverages, including a body, a cover is fixedly installed on the upper end of the body, a connecting flange is fixedly installed on the outer end of the body, the body and the cover are fixedly connected through the connecting flange, the upper end of the cover is fixedly connected with a liquid inlet pipe, the lower end of the liquid inlet pipe is fixedly connected with a preheating pipe, an ultra-high temperature sterilizer is fixedly installed in the center of the body, the preheating pipe is fixedly connected with the ultra-high temperature sterilizer, and the left end of the ultra-high temperature sterilizer is fixedly connected with a high-temperature heating pipe. Although the above-mentioned prior art solution has the beneficial effect of improving the utilization rate of heat energy by passing the high-temperature heating pipe through the preheating pipe and using the residual heat of the high-temperature beverage in the heating pipe to preheat the unsterilized beverage, it still has the following defects;

[0004] In the prior art, when cooling the juice, the juice is directly cooled through the cooling tube. Since the flow rate of the juice is too fast, the contact between the juice and the cooling tube is not sufficient within a limited time. The contact time between the juice and the cooling tube is insufficient, and it is difficult to achieve uniform cooling, which affects the quality and texture of the juice.

[0005] In view of this, we propose a sterilization device for concentrated juice production. Utility Model Content

[0006] The purpose of the present application is to provide a sterilization device for concentrated juice production to solve the problems raised in the above-mentioned background technology.

[0007] The present application provides a sterilization device for concentrated juice production, which adopts the following technical solution:

[0008] A sterilization device for concentrated juice production, comprising:

[0009] A sterilizer, wherein a liquid inlet hole is provided on the sterilizer, a liquid inlet pipe is connected to the liquid inlet hole, one end of the liquid inlet pipe is connected to an ultra-high temperature sterilizer, the ultra-high temperature sterilizer is installed in the sterilizer, the other end of the ultra-high temperature sterilizer is connected to a heating pipe, a cooling tank is installed in the sterilizer, a discharge hole is provided at the bottom end of the cooling tank, and a discharge pipe is connected to the discharge hole;

[0010] The liquid outlet end of the heating tube is connected to the cooling tank, a heat conduction plate is fixedly installed in the cooling tank, a plurality of guide plates are fixed to the middle of the upper surface of the heat conduction plate, the plurality of guide plates are spirally designed from the inside to the outside, and the juice is dispersed and guided by the plurality of guide plates, drainage channels are provided on both sides of the heat conduction plate, a first cooling tube is installed at the bottom of the heat conduction plate, one end of the first cooling tube is connected to an infusion tube, the other end of the first cooling tube is connected to a second cooling tube, the other end of the second cooling tube is connected to a circulation tube, the other ends of the circulation tube and the infusion tube both pass through the cooling tank and extend to the outside of the sterilizer.

[0011] Preferably, the first cooling pipe is of U-shaped design, and the first cooling pipe is evenly distributed at the bottom of the heat conducting plate.

[0012] Preferably, the second cooling pipe is of S-shaped design, and the second cooling pipe is located below the drainage channel.

[0013] Preferably, the liquid outlet end of the heating tube is located at a central position directly above the multiple groups of guide plates.

[0014] Preferably, the outside of the sterilizer is connected to a cooling mechanism through a circulation pipe, and the cooling mechanism includes a radiator, a water tank and a water pump. The other end of the circulation pipe is connected to the inlet end of the radiator, and the outlet end of the radiator is connected to the water tank through a pipe. The other end of the infusion tube is connected to the output end of the water pump, and the suction end of the water pump is connected to the water tank through another pipe.

[0015] Preferably, a controller is installed on the outer surface of the sterilizer, and the ultra-high temperature sterilizer, the radiator and the water pump are all electrically connected to the controller.

[0016] In summary, the present application includes at least the following beneficial technical effects:

[0017] 1. The heat conducting plate, the flow guide plate, the drainage channel, the first cooling pipe, the infusion pipe and the second cooling pipe are provided. The heated juice flows into the cooling tank through the heating pipe. The juice entering the cooling tank is dispersed and diverted by the spiral design of multiple flow guide plates from inside to outside, so that the juice can reduce the flow rate and fully contact with the upper surface of the heat conducting plate. The juice is cooled by the first cooling pipe, and the dispersed and diverted juice is discharged through the drainage channel and contacts with the second cooling pipe located below the drainage channel, thereby achieving the purpose of secondary cooling and temperature reduction, thereby improving the cooling effect of the juice;

[0018] 2. By providing a circulation pipe, a cooling mechanism, a radiator, a water tank and a water pump, the coolant can enter the radiator through the circulation pipe for heat exchange and return to the water tank again. The coolant is circulated by the water pump, thereby saving resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the three-dimensional structure of this application;

[0020] Figure 2 This is a schematic diagram of the front view of the structure section of the sterilizer and cooling tank of this application;

[0021] Figure 3 This is a top view schematic diagram of the three-dimensional structure of the heat conduction plate, the flow guide plate, the infusion pipe, the second cooling pipe and the circulation pipe of the present application;

[0022] Figure 4 This is a bottom view schematic diagram of the three-dimensional structure of the heat conducting plate, the first cooling tube, the liquid infusion tube, the second cooling tube and the circulation tube of the present application;

[0023] Figure 5 This is a schematic diagram of the three-dimensional structure of the first cooling tube, the infusion tube, the second cooling tube and the circulation tube of the present application;

[0024] Figure 6 This is a schematic diagram of the cross-sectional structure of the cooling mechanism of this application;

[0025] Explanation of the numbers in the figure: 1. Sterilizer; 2. Liquid inlet pipe; 3. Ultra-high temperature sterilizer; 4. Heating pipe; 5. Cooling tank; 6. Drain pipe; 7. Heat transfer plate; 8. Guide plate; 9. Drain channel; 10. First cooling pipe; 11. Infusion pipe; 12. Second cooling pipe; 13. Circulation pipe; 14. Cooling mechanism; 15. Radiator; 16. Water tank; 17. Water pump. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] Reference Figure 1-2 The present application provides a sterilization device for concentrated fruit juice production, comprising a sterilizer 1, a liquid inlet hole is provided on the sterilizer 1, a liquid inlet pipe 2 is installed in the liquid inlet hole, an ultra-high temperature sterilizer 3 is fixedly installed in the sterilizer 1, one end of the liquid inlet pipe 2 is connected to the ultra-high temperature sterilizer 3, a heating pipe 4 is installed in the sterilizer 1, and the other end of the ultra-high temperature sterilizer 3 is connected to the heating pipe 4, a cooling tank 5 is installed in the sterilizer 1, a discharge hole is provided at the bottom end of the cooling tank 5, a discharge pipe 6 is installed in the discharge hole, the discharge pipe 6 extends to the outside of the sterilizer 1, a valve is installed in the discharge pipe 6, and the discharge pipe 6 is used to discharge the cooled fruit juice;

[0028] Reference Figure 2-5 The cooling tank 5 provided in the present application, wherein the liquid outlet end of the heating tube 4 is connected to the cooling tank 5, a heat conducting plate 7 is fixedly installed in the cooling tank 5, a plurality of groups of guide plates 8 are fixed in the middle of the upper surface of the heat conducting plate 7, the plurality of groups of guide plates 8 are spirally designed from inside to outside, the liquid outlet end of the heating tube 4 is located at the center position directly above the plurality of groups of guide plates 8, a first cooling tube 10 is installed at the bottom of the heat conducting plate 7, the first cooling tube 10 is U-shaped, the first cooling tube 10 is evenly distributed at the bottom of the heat conducting plate 7, one end of the first cooling tube 10 is connected to A liquid infusion tube 11 is provided, and the other end of the liquid infusion tube 11 passes through the cooling tank 5 and extends to the outside of the sterilizer 1. When the juice enters the cooling tank 5 through the heating tube 4, it can flow to the spiral channel formed by the multiple groups of guide plates 8. The multiple groups of guide plates 8 are spirally designed from inside to outside to disperse and guide the juice entering the cooling tank 5, so that the juice is distributed from inside to outside, so as to fully contact with the upper surface of the heat conducting plate 7, and fully cooled by the U-shaped first cooling tube 10, thereby increasing the cooling area of ​​the juice;

[0029] It is worth mentioning that drainage channels 9 are provided on both sides of the heat conduction plate 7, and the other end of the first cooling pipe 10 is connected to the second cooling pipe 12, and the second cooling pipe 12 is S-shaped. The second cooling pipe 12 is located below the drainage channel 9, and the other end of the second cooling pipe 12 is connected to the circulation pipe 13, and the other end of the circulation pipe 13 passes through the cooling tank 5 and extends to the outside of the sterilizer 1. After the juice is distributed from the inside to the outside, it can be discharged downward through the drainage channel 9, and then fully contacted with the S-shaped second cooling pipe 12 located below the drainage channel 9, thereby realizing secondary cooling of the juice and improving the quality and porosity of the juice.

[0030] Reference Figure 1 and Figure 6 It should be noted that the outside of the sterilizer 1 is connected to a cooling mechanism 14 through a circulation pipe 13, and the cooling mechanism 14 includes a radiator 15, a water tank 16 and a water pump 17, wherein the radiator 15 includes an inlet end, an outlet end, a heat sink and a fan, and the other end of the circulation pipe 13 is connected to the inlet end of the radiator 15, and the heat in the coolant is dissipated through the heat sink and the fan, thereby reducing the temperature of the coolant. Since the radiator 15 is a prior art, it is not described in detail here. The outlet end of the radiator 15 is connected to the water tank 16 through a pipeline, and the other end of the infusion pipe 11 is connected to the output end of the water pump 17, and the suction end of the water pump 17 is connected to the water tank 16 through another pipeline. The coolant enters the radiator 15 through the circulation pipe 13 to cool the temperature and then returns to the water tank 16 again, and the water pump 17 is used to circulate the coolant, so that the cold liquid is circulated to the first cooling pipe 10 and the second cooling pipe 12 through the infusion pipe 11 again, so as to cool the juice, thereby saving resources.

[0031] A controller is installed on the outer surface of the sterilizer 1, and the ultra-high temperature sterilizer 3, the radiator 15 and the water pump 17 are all electrically connected to the controller.

[0032] The implementation principle of a sterilization device for concentrated juice production in the embodiment of the present application is as follows:

[0033] First, the juice enters the sterilizer 1 through the liquid inlet pipe 2, and the controller controls the ultra-high temperature sterilizer 3, the radiator 15 and the water pump 17 to start. The ultra-high temperature sterilizer 3 heats the juice entering the liquid inlet pipe 2 at high temperature to achieve sterilization. The heated juice is discharged into the cooling tank 5 through the heating pipe 4 and flows to the spiral channel composed of multiple groups of guide plates 8. The multiple groups of guide plates 8 are spirally designed from inside to outside to disperse and guide the juice entering the cooling tank 5, so that the juice is fully in contact with the upper surface of the heat conduction plate 7. At the same time, the water pump 17 transfers the coolant in the water tank 16 to the infusion pipe 11. The coolant enters the first cooling pipe 10 through the infusion pipe 11 to fully cool the juice. At the same time, the coolant can also enter the second cooling pipe 12 through the first cooling pipe 10. At this time, the juice is discharged downward through the drainage channel 9 and contacts the second cooling pipe 12 for secondary cooling. Finally, the coolant in the second cooling pipe 12 enters the radiator 15 through the circulation pipe 13 to dissipate heat, and returns to the water tank 16 for collection to achieve recycling.

[0034] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A sterilization device for concentrated juice production, comprising: A sterilizer (1), wherein a liquid inlet hole is provided on the sterilizer (1), a liquid inlet pipe (2) is connected to the liquid inlet hole, one end of the liquid inlet pipe (2) is connected to an ultra-high temperature sterilizer (3), the ultra-high temperature sterilizer (3) is installed in the sterilizer (1), the other end of the ultra-high temperature sterilizer (3) is connected to a heating pipe (4), a cooling tank (5) is installed in the sterilizer (1), a discharge hole is provided at the bottom end of the cooling tank (5), and a liquid discharge pipe (6) is connected to the discharge hole; Features: The liquid outlet end of the heating tube (4) is connected to the cooling tank (5), and a heat conduction plate (7) is fixedly installed in the cooling tank (5). A plurality of guide plates (8) are fixed in the middle of the upper surface of the heat conduction plate (7). The plurality of guide plates (8) are spirally designed from the inside to the outside, and the juice is dispersed and guided by the plurality of guide plates (8). Drainage channels (9) are provided on both sides of the heat conduction plate (7). A first cooling tube (10) is installed at the bottom of the heat conduction plate (7), one end of the first cooling tube (10) is connected to a liquid infusion tube (11), the other end of the first cooling tube (10) is connected to a second cooling tube (12), and the other end of the second cooling tube (12) is connected to a circulation tube (13), and the other ends of the circulation tube (13) and the liquid infusion tube (11) both pass through the cooling tank (5) and extend to the outside of the sterilizer (1).

2. The sterilizing device for concentrated juice production according to claim 1, characterized in that: The first cooling tube (10) is of U-shaped design, and the first cooling tube (10) is evenly distributed at the bottom of the heat conducting plate (7).

3. The sterilizing device for concentrated juice production according to claim 1, characterized in that: The second cooling pipe (12) is of S-shaped design, and the second cooling pipe (12) is located below the drainage channel (9).

4. The sterilizing device for concentrated juice production according to claim 1, characterized in that: The liquid outlet end of the heating tube (4) is located at a central position directly above the multiple groups of guide plates (8).

5. The sterilizing device for concentrated juice production according to claim 1, characterized in that: The outside of the sterilizer (1) is connected to a cooling mechanism (14) via a circulation pipe (13), and the cooling mechanism (14) comprises a radiator (15), a water tank (16) and a water pump (17). The other end of the circulation pipe (13) is connected to an inlet end of the radiator (15), and the outlet end of the radiator (15) is connected to the water tank (16) via a pipeline. The other end of the infusion pipe (11) is connected to an output end of the water pump (17), and the suction end of the water pump (17) is connected to the water tank (16) via another pipeline.

6. The sterilizing device for concentrated juice production according to claim 1, characterized in that: A controller is installed on the outer surface of the sterilizer (1), and the ultra-high temperature sterilizer (3), the radiator (15) and the water pump (17) are all electrically connected to the controller.

Citation Information

Patent Citations

  • Ultrahigh-temperature sterilization device for lactic acid bacteria beverage

    CN215270358U