Rapid forming device for slag-free bean melting

Through the design of a fast molding device for residue -free beans, the cooperation of components such as fixed boxes and vibration springs is used to solve the problem of slow production of existing molds and achieve the rapid discharge and molding of residue -free beans.

CN222396999UActive Publication Date: 2025-01-28SHANDONG LOVE FOOD CO LTD
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Patent Information

Application Number
CN202421185268.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-01-28
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

During the discharge process, the existing slag-free bean-solved molds are sticky to the mold groove, which affects the next set-up and cannot be discharged quickly.

Method used

A fast molding device for residue -free beans is designed, including placing platforms, materials injection agencies, molding agencies, and positioning skating. The bean is quickly produced.

Benefits of technology

By vibrating effect, the solid -free bean -free bean is quickly produced, increasing the speed of discharge, and ensuring the normal progress of the next injection molding process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222396999U_ABST
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Abstract

The utility model discloses a rapid forming device for slag-free molten beans, and relates to the technical field of slag-free molten bean processing equipment, the rapid forming device comprises a placing platform, the rearmost side of the top of the placing platform is fixedly provided with a material injection mechanism, the top of the placing platform is provided with a forming mechanism, and the left side and the right side of the top of the placing platform are both provided with positioning sliding grooves; a positioning box is fixedly installed on the rear side of the top of the containing platform, a positioning groove is formed in the front side of the positioning box, the material injection mechanism comprises a fixed vertical plate, the fixed vertical plate is fixedly installed on the top of the containing platform and located on the rear side of the positioning box, and a fixed transverse plate is fixedly installed on the upper portion of the front side of the fixed vertical plate. According to the utility model, the fixed box, the vibration spring, the driving motor, the turntable and the knocking bump are matched with one another, so that solidified slag-free molten beans attached in the forming holes can be quickly discharged under the vibration effect, the discharging speed is improved, and the normal proceeding of the next injection forming process is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of residue-free bean dissolving equipment, in particular to a rapid prototyping device for residue-free bean dissolving. Background Art

[0002] No-dregs soluble beans are a new type of nutritious baby food, whose main ingredients include starch, milk powder, protein, fruits and vegetables, etc., with rich milk flavor and good taste. Existing no-dregs soluble beans are made by adding a large amount of starch to thicken the beans, and freeze-drying technology is used to make the soluble beans solid and formed in a mold, and finally quick-frozen to shape them, and finally vacuum dried. The existing technology has the following problems:

[0003] Although the existing residue-free molten bean forming mold can quickly shape the molten bean, the molten bean may adhere to the mold groove due to its own viscosity during the discharging process, thereby affecting the shaping of the molten bean next time and failing to achieve fast discharging. Utility Model Content

[0004] The utility model provides a rapid prototyping device for dissolving beans without residues, so as to solve the problems raised in the above-mentioned background technology.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0006] The top of the placing platform is provided with a positioning slide groove, and the rear side of the placing platform is provided with a positioning box, and the front side of the positioning box is provided with a positioning groove. The injection mechanism comprises a fixed vertical plate, and the fixed vertical plate is fixedly installed on the top of the placing platform, and the fixed vertical plate is located at the rear side of the positioning box, and the front side of the positioning box is provided with a positioning groove. The injection mechanism comprises a fixed vertical plate, and the fixed vertical plate is fixedly installed on the top of the placing platform, and the fixed vertical plate is located at the rear side of the positioning box, and the fixed horizontal plate is fixedly installed on the front side of the fixed vertical plate. An electric push rod 1 is fixedly installed on the front side of the top of the fixed horizontal plate, and the output end of the electric push rod 1 passes through the bottom of the fixed horizontal plate and is fixedly installed with a feeding box, and a plurality of discharging capillary tubes are evenly fixedly connected to the bottom of the feeding box, and a feeding pump is fixedly installed on the top of the feeding box, and the input end of the feeding pump is fixedly connected to the top of the feeding box, and the output end of the feeding pump is externally connected to the bean dissolving input pipe.

[0007] A further improvement of the technical solution of the utility model is that: the forming mechanism includes a U-shaped pull-out plate, positioning slides are fixedly installed on the left and right sides of the bottom of the U-shaped pull-out plate, the two positioning slides are slidably connected with two positioning slide grooves, a positioning plug plate is fixedly installed on the middle of the rear side of the U-shaped pull-out plate, and lifting handles are fixedly installed on the top of the left and right sides of the U-shaped pull-out plate.

[0008] A further improvement of the technical solution of the utility model lies in that: a lifting groove running through left and right is opened vertically at the left side of the U-shaped pull-out plate, an electric push rod 2 is fixedly installed on the bottom of the inner wall of the lifting groove, a rotating motor is fixedly installed on the output end of the electric push rod 2, a bean dissolving forming mechanism is fixedly installed on the output shaft of the rotating motor, a pulling groove is opened on the top of the U-shaped pull-out plate, a dissolving bean collecting box is slidably clamped on the top of the pulling groove, and a pulling handle is fixedly installed on the front side of the dissolving bean collecting box.

[0009] A further improvement of the technical solution of the utility model lies in that: the bean dissolving forming mechanism includes a fixed box, the left and right sides of the fixed box are respectively overlapped with the opposite surfaces at the vertical positions of the left and right sides of the U-shaped pull-out plate, a plurality of vibration springs are evenly fixedly installed on the bottom of the inner wall of the fixed box, a mold plate is fixedly installed on the top of the plurality of vibration springs, a plurality of forming holes are fixedly installed on the top rectangular array of the mold plate, and the plurality of forming holes are respectively located directly below a plurality of discharging capillaries, the four side surfaces of the mold plate are overlapped with the four side surfaces of the inner wall of the fixed box, a heightening plate is fixedly installed at the center of the bottom of the inner wall of the fixed box, a driving motor is fixedly installed on the top of the heightening plate, a turntable is fixedly installed on the output shaft of the driving motor, the top of the turntable overlaps with the bottom of the mold plate, and a knocking bump is fixedly installed on the right side of the turntable.

[0010] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:

[0011] The utility model provides a rapid prototyping device for residue-free molten beans. Through the mutual cooperation of a fixing box, a vibration spring, a driving motor, a turntable and a knocking convex block, the solidified residue-free molten beans attached to the forming hole can be quickly discharged under the effect of vibration, thereby improving the discharge speed and ensuring the normal progress of the next injection molding process.

[0012] The utility model provides a rapid prototyping device for residue-free soluble beans. Through the mutual cooperation of an injection mechanism, a placement platform, a U-shaped pull-out plate, a rotating motor, a mold plate, and a forming hole, the entire mold plate can be directly reversed and the solidified residue-free soluble beans in the forming hole can be discharged. At the same time, the U-shaped pull-out plate is quickly installed on the placement platform, so that the injection mechanism is cooperated to perform rapid injection, and the next batch of molding can be quickly performed, which is convenient for rapid freeze-drying and solidification molding, and the molding speed of the residue-free soluble beans is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is an overall schematic diagram of the structure of the utility model;

[0014] Figure 2 It is a schematic diagram of the injection mechanism of the utility model structure;

[0015] Figure 3 It is a bottom view schematic diagram of the molding mechanism of the utility model structure;

[0016] Figure 4 It is a cross-sectional schematic diagram of a U-shaped pull-out plate of the utility model structure;

[0017] Figure 5 The figure is a schematic diagram of the bean dissolving and forming mechanism of the utility model.

[0018] In the figure: 1. placing platform; 11. positioning slide; 12. positioning box; 121. positioning slot; 2. injection mechanism; 21. fixed vertical plate; 22. fixed horizontal plate; 23. electric push rod 1; 24. feeding box; 25. discharging capillary; 26. feeding pump; 3. forming mechanism; 31. U-shaped pull-out plate; 311. lifting slot; 312. electric push rod 2; 313. rotating motor; 314. dissolving bean forming mechanism; 3141. fixed box; 3142. vibration spring; 3143. mold plate; 3144. forming hole; 3145. height increasing plate; 3146. driving motor; 3147. turntable; 3148. knocking bump; 315. pull-out slot; 316. dissolving bean collecting box; 317. pulling handle; 32. positioning slide; 33. positioning plug plate; 34. pulling handle. DETAILED DESCRIPTION

[0019] To make the technical means, creative features, objectives and effects of the utility model easy to understand

[0020] Understand, the utility model is further explained below in conjunction with specific implementation methods.

[0021] like Figure 1 , Figure 2 As shown, the utility model provides a rapid prototyping device for dissolving beans without residues, including a placing platform 1, a material injection mechanism 2 is fixedly installed on the rear side of the top of the placing platform 1, a forming mechanism 3 is arranged on the top of the placing platform 1, positioning slide grooves 11 are opened on both sides of the top of the placing platform 1, a positioning box 12 is fixedly installed on the rear side of the top of the placing platform 1, and a positioning groove 121 is opened on the front side of the positioning box 12, and the material injection mechanism 2 includes a fixed vertical plate 21, and the fixed vertical plate 21 is fixedly installed on the top of the placing platform 1. At the rear side of the positioning box 12, a fixed horizontal plate 22 is fixedly installed on the upper front side of the fixed vertical plate 21, and an electric push rod 23 is fixedly installed on the top front side of the fixed horizontal plate 22. The output end of the electric push rod 23 passes through the bottom of the fixed horizontal plate 22 and is fixedly installed with a feed box 24. A plurality of discharge capillary tubes 25 are evenly fixedly connected to the bottom of the feed box 24. A feed pump 26 is fixedly installed on the top of the feed box 24. The input end of the feed pump 26 is fixedly connected to the top of the feed box 24, and the output end of the feed pump 26 is externally connected to a bean dissolving input pipe.

[0022] The overall U-shaped pull-out plate 31 is connected to the two positioning slides 32 at the bottom with the two positioning grooves 11 on the top of the placement platform 1 and slides backward until the positioning plug plate 33 is inserted into the positioning groove 121 on the front side of the positioning box 12 to complete the positioning, and then the electric push rod 23 on the top of the fixed horizontal plate 22 on the front side of the fixed vertical plate 21 is started to drive the feed box 24 to descend as a whole until it stops near the bean dissolving forming mechanism 314, and then the feed pump 26 is started to input the bean dissolving viscous solution into the inner cavity of the feed box 24, and it flows out through a plurality of discharge tubes 25, thereby realizing a rapid feeding process.

[0023] like Figure 3 , Figure 4 As shown, the forming mechanism 3 includes a U-shaped pull-out plate 31, and positioning slide bars 32 are fixedly installed on the left and right sides of the bottom of the U-shaped pull-out plate 31, and the two positioning slide bars 32 are slidably connected with the two positioning slide grooves 11, and a positioning plug plate 33 is fixedly installed on the middle part of the rear side of the U-shaped pull-out plate 31, and lifting handles 34 are fixedly installed on the top of the left and right vertical parts of the U-shaped pull-out plate 31, and a lifting groove 311 that passes through the left and right sides is opened at the left vertical part of the U-shaped pull-out plate 31, and an electric push rod 312 is fixedly installed on the bottom of the inner wall of the lifting groove 311, and a rotating motor 313 is fixedly installed on the output end of the electric push rod 312, and a bean dissolving forming mechanism 314 is fixedly installed on the output shaft of the rotating motor 313, and a pulling groove 315 is opened on the top of the U-shaped pull-out plate 31, and a bean dissolving collecting box 316 is slidably clamped on the top of the pulling groove 315, and a pulling handle 317 is fixedly installed on the front side of the bean dissolving collecting box 316;

[0024] The liquid residue-free molten beans will be injected into the several forming holes 3144 on the top of the mold plate 3143. After the injection, the liquid molten beans can be spread out flat, and then the U-shaped pull-out plate 31 is pulled by the lifting handle 34 to put the entire U-shaped pull-out plate 31 into the freeze dryer to solidify the molten beans. After the solidification is completed, it is only necessary to start the rotating motor 313 to drive the fixed box 3141 to flip 180 degrees, and then start the electric push rod 2 312 to drive the fixed box 3141 to approach the molten bean collecting box 316 in the pulling groove 315, so as to facilitate the falling of the molten beans. At the same time, the fallen molten beans will be concentrated in the molten bean collecting box 316 and can be drawn out for collection by the pulling handle 317.

[0025] like Figure 5As shown, the bean dissolving and forming mechanism 314 includes a fixing box 3141, the left and right sides of the fixing box 3141 are respectively overlapped with the left and right sides of the U-shaped pull-out plate 31 at the vertical position, a plurality of vibration springs 3142 are evenly fixedly installed on the bottom of the inner wall of the fixing box 3141, a mold plate 3143 is fixedly installed on the top of the plurality of vibration springs 3142, and a plurality of forming holes 3144 are fixedly installed in a rectangular array on the top of the mold plate 3143, and the plurality of forming holes 3144 are respectively located at a plurality of Directly below the discharge capillary 25, the four sides of the mold plate 3143 overlap with the four sides of the inner wall of the fixed box 3141, a heightening plate 3145 is fixedly installed at the center of the bottom of the inner wall of the fixed box 3141, a driving motor 3146 is fixedly installed on the top of the heightening plate 3145, a turntable 3147 is fixedly installed on the output shaft of the driving motor 3146, the top of the turntable 3147 overlaps with the bottom of the mold plate 3143, and a knocking bump 3148 is fixedly installed on the right side of the turntable 3147;

[0026] By starting the driving motor 3146 in the inner cavity of the fixed box 3141 to rotate the turntable 3147 at high speed, and using the knocking protrusions 3148 on the outer wall to repeatedly knock on the bottom of the mold plate 3143, the mold plate 3143 can be vibrated by connecting with a plurality of vibration springs 3142, so that the residue-free molten beans attached to the forming holes 3144 are quickly vibrated out and completely enter the molten bean collection box 316.

[0027] The working principle of the rapid prototyping device for dissolving beans without residues is described in detail below.

[0028] like Figure 1-5As shown, the overall U-shaped pull-out plate 31 is connected to the two positioning slides 32 at the bottom with the two positioning grooves 11 on the top of the placing platform 1 and slides to the rear side until the positioning plug plate 33 is inserted into the positioning groove 121 on the front side of the positioning box 12 to complete the positioning, and then the electric push rod 23 on the top of the fixed horizontal plate 22 on the front side of the fixed vertical plate 21 is started to drive the feeding box 24 to descend as a whole until it stops close to the bean dissolving forming mechanism 314, and then the feeding pump 26 is started to input the bean dissolving viscous solution into the inner cavity of the feeding box 24, and it flows out through a plurality of discharge capillaries 25 and is evenly injected into a plurality of forming holes 3144 on the top of the mold plate 3143. After the injection, the liquid bean dissolving solution can be spread out, and then the lifting handle 34 is used to pull the U-shaped pull-out plate 31 to put the overall U-shaped pull-out plate 31 into the freeze dryer for solidification of the bean dissolving. After the solidification is completed, it is only necessary to start The rotating motor 313 drives the fixed box 3141 to flip 180 degrees, and then the electric push rod 2 312 is started to drive the fixed box 3141 to approach the molten bean collecting box 316 in the drawing groove 315, and then the driving motor 3146 in the inner cavity of the fixed box 3141 is started to make the turntable 3147 rotate at a high speed, and the knocking protrusion 3148 on the outer wall is used to repeatedly knock the bottom of the mold plate 3143, and the mold plate 3143 can be vibrated by connecting with a plurality of vibration springs 3142, so that the residue-free molten beans formed in the forming holes 3144 are quickly discharged into the molten bean collecting box 316, and after the discharge, the molten bean collecting box 316 can be pulled out by the pulling handle 317 for collection. At the same time, after the discharge, the U-shaped pulling plate 31 can be slid into the positioning slide groove 11 again by using the positioning slide bar 32, and so on to facilitate the rapid feeding and molding of the molten beans.

[0029] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not depart from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. A rapid prototyping device for dissolving beans without residue, comprising a placement platform (1), characterized in that: A material injection mechanism (2) is fixedly installed at the rear end of the top of the placement platform (1); a molding mechanism (3) is arranged on the top of the placement platform (1); positioning slide grooves (11) are provided on both the left and right sides of the top of the placement platform (1); a positioning box (12) is fixedly installed at the rear side of the top of the placement platform (1); a positioning groove (121) is provided on the front side of the positioning box (12); the material injection mechanism (2) comprises a fixed vertical plate (21); the fixed vertical plate (21) is fixedly installed on the top of the placement platform (1); the fixed vertical plate (21) is located at the rear side of the positioning box (12); the fixed vertical plate (21) A fixed horizontal plate (22) is fixedly installed on the upper front side of the vertical plate (21); an electric push rod (23) is fixedly installed on the front side of the top of the fixed horizontal plate (22); the output end of the electric push rod (23) passes through the bottom of the fixed horizontal plate (22) and is fixedly installed with a feed box (24); a plurality of discharge tubes (25) are evenly fixedly connected to the bottom of the feed box (24); a feed pump (26) is fixedly installed on the top of the feed box (24); the input end of the feed pump (26) is fixedly connected to the top of the feed box (24); and the output end of the feed pump (26) is externally connected to a bean dissolving input pipe.

2. The rapid prototyping device for dissolving beans without residue according to claim 1, characterized in that: The forming mechanism (3) comprises a U-shaped pull-out plate (31), and positioning slide bars (32) are fixedly installed on both the left and right sides of the bottom of the U-shaped pull-out plate (31), and the two positioning slide bars (32) are slidably connected to the two positioning slide grooves (11). A positioning plug plate (33) is fixedly installed in the middle of the rear side of the U-shaped pull-out plate (31), and lifting handles (34) are fixedly installed on the top of the left and right sides of the U-shaped pull-out plate (31) at a vertical position.

3. The rapid prototyping device for dissolving beans without residue according to claim 2, characterized in that: A lifting groove (311) is provided at a vertical position on the left side of the U-shaped pull-out plate (31) and is passed through from left to right. A second electric push rod (312) is fixedly installed at the bottom of the inner wall of the lifting groove (311). A rotating motor (313) is fixedly installed at the output end of the second electric push rod (312). A bean dissolving forming mechanism (314) is fixedly installed on the output shaft of the rotating motor (313). A pulling groove (315) is provided at the top of the U-shaped pull-out plate (31). A bean dissolving collecting box (316) is slidably engaged at the top of the pulling groove (315). A pulling handle (317) is fixedly installed at the front side of the bean dissolving collecting box (316).

4. The rapid prototyping device for dissolving beans without residue according to claim 3, characterized in that: The bean dissolving and forming mechanism (314) comprises a fixing box (3141), the left and right sides of the fixing box (3141) are respectively overlapped with the left and right sides of the U-shaped pull-out plate (31) at the vertical positions, a plurality of vibration springs (3142) are evenly fixedly installed on the bottom of the inner wall of the fixing box (3141), a mold plate (3143) is fixedly installed on the top of the plurality of vibration springs (3142), a plurality of forming holes (3144) are fixedly installed in a rectangular array on the top of the mold plate (3143), and the plurality of forming holes (3144) are respectively located at a plurality of discharge ports. Directly below the capillary (25), the four side surfaces of the mold plate (3143) overlap with the four side surfaces of the inner wall of the fixed box (3141), a heightening plate (3145) is fixedly installed at the bottom center of the inner wall of the fixed box (3141), a driving motor (3146) is fixedly installed on the top of the heightening plate (3145), a turntable (3147) is fixedly installed on the output shaft of the driving motor (3146), the top of the turntable (3147) overlaps with the bottom of the mold plate (3143), and a knocking bump (3148) is fixedly installed on the right side of the turntable (3147).