Dust falling equipment for powder coating processing
By designing a powder coating processing equipment including box, high -voltage ducts, inlet ducts, connecting pipes, and vacuum pipes, the problem of the amount of dust raised by the fineness of powder coatings affects the accuracy of the precision when the fineness of the raw materials of the powder coatings is different. Effective dust absorption and dust discharge.
Patent Information
- Application Number
- CN202421029460.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-13
AI Technical Summary
The existing dust removal equipment has different fineness of powder coating raw materials, and the rising dust raw materials are absorbed easily affecting the proportional accuracy of powder coating.
Design a dust reduction equipment for powder coating, including the coordination of the box, high pressure fans, air pipes, connecting pipes, and vacuum pipes. The support rings and filters are used to prevent the powder from entering the high -voltage fan directly. The dust is once again discharged into the powder coating processing equipment.
Effectively absorb the dust produced by mixed powder coatings, prevent the powder from entering the high -pressure fan, ensure the ratio accuracy of the powder coating, and easily discharge the collected dust raw materials through the discharge components.
Smart Images

Figure CN222400747U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of dust reduction equipment, in particular to dust reduction equipment for powder coating processing. Background Art
[0002] Powder coating is a solid granular coating composed of resin, pigment, filler and additives. Compared with traditional liquid coating, powder coating does not require solvent during application and curing. In the process of powder coating processing, it is inevitable to mix various raw materials. When the powder raw materials are mixed, dust is easily generated. Although the existing dust removal equipment can collect dust, the powder raw materials have different finenesses. The dust raised is easily absorbed and affects the proportion accuracy of the powder coating, which is inconvenient. Utility Model Content
[0003] The utility model provides a powder coating processing dust reduction device, aiming to solve the problem that the existing dust removal equipment proposed in the above background technology can collect dust, but the powder raw materials have different finenesses, and the raised dust raw materials are absorbed and easily affect the proportioning accuracy of the powder coating.
[0004] To solve the above-mentioned problem, the utility model is implemented as follows: a powder coating processing dust reduction device, comprising: a base; a box body, the box body is fixedly mounted on the top of the base; a high-pressure fan, the high-pressure fan is fixedly mounted on the top of the base; an air inlet pipe, the air inlet pipe is fixedly mounted on the air inlet end of the high-pressure fan and extends into the box body; a support ring, the support ring is arranged in the box body, and a filter is fixedly mounted in the support ring; a connecting pipe, the connecting pipe is fixedly mounted on the top of the box body, and a dust suction pipe is fixedly mounted on the air inlet end of the connecting pipe; a discharge assembly, the discharge assembly is arranged on the box body, and the discharge assembly is used to assist in discharging the coating dust raw materials in the box body.
[0005] Preferably, the discharge assembly includes a discharge pipe, a filter bag, a branch pipe and two first solenoid valves. The discharge pipe is fixedly installed on one side of the box body, the branch pipe is fixedly installed on the discharge pipe and connected to the air inlet pipe, the filter bag is arranged between the discharge pipe and the branch pipe, and the two first solenoid valves are respectively arranged on the air inlet pipe and the branch pipe.
[0006] Preferably, an exhaust pipe is fixedly installed at the exhaust end of the high-pressure blower, the exhaust pipe is connected to the discharge pipe, a fixed pipe is installed on the exhaust pipe, and a second solenoid valve is provided on both the exhaust pipe and the fixed pipe.
[0007] Preferably, two electric telescopic rods are fixedly installed on the top of the box body, and mounting frames are fixed on the output rods of the two electric telescopic rods. A baffle is installed on the mounting frame, and the baffle can contact the connecting pipe. A connecting rod is installed between the mounting frame and the support ring.
[0008] Preferably, an isolation plate is fixedly mounted on the top of the support ring, a sealing ring is fixedly mounted on a side of the isolation plate close to the discharge pipe, and the sealing ring is in contact with the inner wall of the box body.
[0009] Preferably, a ventilation tube is fixedly mounted on the box body, a valve is provided on the ventilation tube, a battery is provided on the base, and the two electric telescopic rods are both covered with rubber protective sleeves.
[0010] Preferably, a plurality of universal wheels are fixedly mounted on the bottom of the base, a self-locking structure is provided on each of the plurality of universal wheels, and a plurality of dust suction ports are provided on the dust suction pipe.
[0011] Compared with the related art, the powder coating processing dust reduction equipment provided by the utility model has the following beneficial effects:
[0012] Compared with the prior art, the powder coating processing dust reduction equipment provided in this scheme can absorb the dust generated by the mixed powder coating raw materials by setting up a box, a high-pressure fan, an air inlet pipe, a connecting pipe and a dust suction pipe. By setting up a support ring and a filter, the powder can be prevented from directly entering the high-pressure fan and causing damage to it. By setting up a discharge pipe, the collected dust can be directly discharged into the powder coating processing equipment again. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the main cross-sectional structure of a powder coating processing dust reduction device provided by the utility model;
[0014] Figure 2 for Figure 1 An enlarged structural diagram of part A shown in FIG.
[0015] Figure 3 for Figure 1 An enlarged schematic diagram of the structure of part B shown in FIG.
[0016] Figure 4 It is a schematic diagram of the three-dimensional structure of the mounting frame and the baffle in the utility model.
[0017] Figure numerals: 1. base; 2. box body; 3. high-pressure fan; 4. air inlet pipe; 5. support ring; 6. filter screen; 7. connecting pipe; 8. dust suction pipe; 9. discharge pipe; 10. filter bag; 11. branch pipe; 12. first solenoid valve; 13. exhaust pipe; 14. fixed pipe; 15. second solenoid valve; 16. electric telescopic rod; 17. mounting frame; 18. baffle; 19. rubber protective cover; 20. isolation plate; 21. sealing ring; 22. universal wheel. DETAILED DESCRIPTION
[0018] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit the present application; the terms "including" and "having" in the specification and claims of the present application and the above-mentioned figure descriptions and any variations thereof are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of the present application or the above-mentioned figures are used to distinguish different objects, rather than to describe a specific order; the terms "inside", "outside", "left", and "right" indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0019] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0020] The utility model provides a powder coating processing dust reduction device, such as Figure 1-4 As shown, the powder coating processing dust reduction equipment includes: a base 1; a box body 2, wherein the box body 2 is fixedly mounted on the top of the base 1; a high-pressure fan 3, wherein the high-pressure fan 3 is fixedly mounted on the top of the base 1; an air inlet pipe 4, wherein the air inlet pipe 4 is fixedly mounted on the air inlet end of the high-pressure fan 3 and extends into the box body 2; a support ring 5, wherein the support ring 5 is arranged in the box body 2, wherein a filter screen 6 is fixedly mounted in the support ring 5; a connecting pipe 7, wherein the connecting pipe 7 is fixedly mounted on the top of the box body 2, wherein a dust suction pipe 8 is fixedly mounted on the air inlet end of the connecting pipe 7; and a discharge assembly, wherein the discharge assembly is arranged on the box body 2, and wherein the discharge assembly is used for assisting in discharging the coating dust raw materials in the box body 2.
[0021] In this embodiment, the base 1 and the box body 2 constitute the main structure of the equipment, providing an installation foundation for other components. The combination of the high-pressure fan 3 and the air inlet pipe 4 is used to generate airflow, which is introduced into the box body 2 through the air inlet pipe 4 to form a dust collection effect. The setting of the support ring 5 and the filter screen 6 further enhances the dust removal ability of the equipment. The filter screen 6 can block the powder raw material from entering the high-pressure fan 3, preventing the proportioning accuracy of the powder raw material from being affected. The dust suction pipe 8 can suck in the generated dust and then enter the inside of the box body 2 through the connecting pipe 7. After being filtered by the filter screen 6, the clean air can be discharged, while the powder raw material is left in the box body 2. The setting of the discharge component enables the equipment to conveniently discharge the collected paint dust raw materials, which is convenient for subsequent cleaning and processing.
[0022] In a further preferred embodiment of the utility model, the discharge assembly includes a discharge pipe 9, a filter bag 10, a branch pipe 11 and two first solenoid valves 12, the discharge pipe 9 is fixedly mounted on one side of the box body 2, the branch pipe 11 is fixedly mounted on the discharge pipe 9 and connected to the air inlet pipe 4, the filter bag 10 is arranged between the discharge pipe 9 and the branch pipe 11, and the two first solenoid valves 12 are respectively arranged on the air inlet pipe 4 and the branch pipe 11.
[0023] In this embodiment, the discharge pipe 9 is used to discharge the collected paint dust raw materials. The design of the branch pipe 11 enables the discharge pipe 9 to be connected with the air inlet pipe 4, which provides convenience for the subsequent discharge operation. The filter bag 10 plays a key filtering role. During the discharge process, the filter bag 10 can block the paint dust raw materials from entering the air inlet pipe 4, ensuring the normal operation of the high-pressure fan 3, while also preventing the waste of powder raw materials and the reduction of the proportioning accuracy. By controlling the switch of the first solenoid valve 12, the on-off control of the air inlet pipe 4 and the branch pipe 11 can be achieved. When discharge is required, the first solenoid valve 12 connected to the branch pipe 11 can be opened to connect the discharge pipe 9 with the air inlet pipe 4, and the paint dust raw materials enter the discharge pipe 9 under the action of the airflow. When discharge is not required, the first solenoid valve 12 can be closed to block the connection between the discharge pipe 9 and the air inlet pipe 4, thereby preventing dust leakage.
[0024] In a further preferred embodiment of the utility model, an exhaust pipe 13 is fixedly installed at the exhaust end of the high-pressure fan 3, the exhaust pipe 13 is connected to the discharge pipe 9, a fixed pipe 14 is installed on the exhaust pipe 13, and a second solenoid valve 15 is provided on both the exhaust pipe 13 and the fixed pipe 14.
[0025] In this embodiment, the design of the exhaust pipe 13 allows the airflow generated by the high-pressure fan 3 to be discharged more smoothly, and also provides more flexibility for the discharging operation. The setting of the second solenoid valve 15 makes it possible to control the on-off of the exhaust pipe 13 and the fixed pipe 14 according to actual needs. For example, when discharging, the second solenoid valve 15 connected to the discharge pipe 9 can be opened to allow the airflow to smoothly enter the discharge pipe 9 and help discharge the paint dust raw materials. In other cases, the solenoid valve can be closed to prevent unnecessary loss of airflow.
[0026] In a further preferred embodiment of the utility model, two electric telescopic rods 16 are fixedly installed on the top of the box body 2, and a mounting frame 17 is fixed on the output rods of the two electric telescopic rods 16. A baffle 18 is installed on the mounting frame 17, and the baffle 18 can contact the connecting pipe 7. A connecting rod is installed between the mounting frame 17 and the support ring 5.
[0027] In this embodiment, when the electric telescopic rod 16 is extended or retracted, it will drive the mounting frame 17 and the baffle 18 to move together, thereby shielding or exposing the connecting pipe 7. This design can quickly adjust the degree of opening of the connecting pipe 7 when needed, which is convenient for different operations. The function of the connecting rod is to enhance the stability of the mounting frame 17, and at the same time, it can enable the support ring 5 and the baffle 18 to achieve synchronous movement.
[0028] In a further preferred embodiment of the utility model, an isolation plate 20 is fixedly installed on the top of the support ring 5, and a sealing ring 21 is fixedly installed on the side of the isolation plate 20 close to the discharge pipe 9, and the sealing ring 21 is in contact with the inner wall of the box body 2.
[0029] In this embodiment, the setting of the isolation plate 20 plays an isolation role, effectively preventing the high-pressure fan 3 from having difficulty in normal dust collection, and the introduction of the sealing ring 21 enhances the sealing between the isolation plate 20 and the inner wall of the box body 2, further preventing the leakage and diffusion of paint dust raw materials.
[0030] In a further preferred embodiment of the utility model, a ventilation tube is fixedly installed on the box body 2, a valve is provided on the ventilation tube, a battery is provided on the base 1, and the two electric telescopic rods 16 are both covered with rubber protective sleeves 19.
[0031] In this embodiment, the provision of the ventilation tube allows the air inside the box 2 to be exchanged with the outside, which helps to maintain air circulation inside the box 2. The introduction of the battery allows the device to work independently without an external power supply, thereby enhancing the portability and practicality of the device. The rubber protective cover 19 has good elasticity and wear resistance, and can effectively protect the surface of the electric telescopic rod 16 and extend its service life.
[0032] In a further preferred embodiment of the present invention, a plurality of universal wheels 22 are fixedly mounted on the bottom of the base 1 , and a self-locking structure is provided on the plurality of universal wheels 22 , and a plurality of dust suction ports are provided on the dust suction pipe 8 .
[0033] In this embodiment, the universal wheel 22 allows the device to be easily moved and relocated, making it convenient to use in different workplaces. The self-locking structure can fix the position of the device when needed to prevent it from sliding or moving during use, thereby ensuring work stability and safety. The dust suction port can more effectively absorb dust, thereby improving the dust reduction efficiency of the device. At the same time, the provision of multiple dust suction ports also makes the dust suction range wider, which can cover a larger working area, further improving the practicality of the device.
[0034] In summary, compared with the related art, the present device can absorb the dust generated by the mixed powder coating raw materials by setting the box 2, the high-pressure fan 3, the air inlet pipe 4, the connecting pipe 7 and the dust suction pipe 8. The support ring 5 and the filter screen 6 can prevent the powder from directly entering the high-pressure fan 3 and causing damage to it. The discharge pipe 9 can directly discharge the collected dust into the powder coating processing equipment again.
[0035] In the several embodiments provided in this application, it should be understood that the disclosed device can be implemented in other ways.
[0036] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.
Claims
1. A powder coating processing dust reduction device, characterized in that: include: Base; A box body, the box body is fixedly mounted on the top of the base; A high-pressure fan, wherein the high-pressure fan is fixedly mounted on the top of the base; An air inlet pipe, the air inlet pipe is fixedly installed at the air inlet end of the high-pressure blower and extends into the box; A support ring, wherein the support ring is disposed in the box body, and a filter screen is fixedly installed in the support ring; A connecting pipe, the connecting pipe is fixedly mounted on the top of the box body, and a dust suction pipe is fixedly mounted on the air inlet end of the connecting pipe; A discharge assembly is arranged on the box body, and is used to assist in discharging the paint dust raw materials in the box body.
2. The dust reduction equipment for powder coating processing according to claim 1, characterized in that: The discharge assembly includes a discharge pipe, a filter bag, a branch pipe and two first solenoid valves. The discharge pipe is fixedly installed on one side of the box body, the branch pipe is fixedly installed on the discharge pipe and connected to the air inlet pipe, the filter bag is arranged between the discharge pipe and the branch pipe, and the two first solenoid valves are respectively arranged on the air inlet pipe and the branch pipe.
3. The dust reduction equipment for powder coating processing according to claim 2, characterized in that: An exhaust pipe is fixedly installed at the exhaust end of the high-pressure blower. The exhaust pipe is connected to the discharge pipe. A fixed pipe is installed on the exhaust pipe. A second solenoid valve is provided on both the exhaust pipe and the fixed pipe.
4. The dust reduction equipment for powder coating processing according to claim 1, characterized in that: Two electric telescopic rods are fixedly installed on the top of the box body, and mounting frames are fixed on the output rods of the two electric telescopic rods. A baffle is installed on the mounting frame, and the baffle can contact the connecting pipe. A connecting rod is installed between the mounting frame and the support ring.
5. The dust reduction equipment for powder coating processing as claimed in claim 2, characterized in that: An isolation plate is fixedly mounted on the top of the support ring, and a sealing ring is fixedly mounted on a side of the isolation plate close to the discharge pipe, and the sealing ring is in contact with the inner wall of the box body.
6. The dust reduction equipment for powder coating processing according to claim 4, characterized in that: A vent pipe is fixedly mounted on the box body, a valve is arranged on the vent pipe, a storage battery is arranged on the base, and rubber protective sleeves are sheathed on the two electric telescopic rods.
7. The dust reduction equipment for powder coating processing according to claim 1, characterized in that: A plurality of universal wheels are fixedly mounted on the bottom of the base, a self-locking structure is arranged on the plurality of universal wheels, and a plurality of dust suction ports are arranged on the dust suction pipe.