Fertilizer mixing device
By introducing the coaxial reverse structure and the multi -gear transmission system in the fertilizer hybrid device, the problem of low fertilizer hybrid efficiency in existing devices is solved, and high -efficiency fertilizer mixing is achieved.
Patent Information
- Application Number
- CN202420669250.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-02
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-04-02
AI Technical Summary
When existing fertilizer mixing devices mix multiple types of fertilizers, the mixing efficiency is low, resulting in the problem of excessive mixing time.
A hybrid device that includes a coaxial reverse structure and a multi -gear transmission system. Through the deceleration motor drive the rotation rotation, the shaft rotates the active shaft and the mixing structure through the coaxial reverse structure and the gear transmission through the coaxial shaft, and the mixing structure is achieved, and the mixing area surface is increased.
Improve the mixing efficiency of fertilizers, shorten the mixing time, and achieve efficient fertilizer mixing.
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Figure CN222401180U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material mixing, in particular to a fertilizer mixing device. Background Art
[0002] Generally, a fertilizer mixing device is composed of a mixing tank, a motor, and a stirring shaft structure. When mixing various types of fertilizers, the existing mixing device often cannot efficiently mix the fertilizers, resulting in a problem of a long mixing time.
[0003] In order to solve such problems, Chinese patent CN115445480B, a fertilizer efficient mixing device points out that the single-rotation torque transmitted by the transmission component is converted into two rotational forces in opposite directions through a bevel gear reversing component, so that the outer stirring component and the inner stirring component can achieve synchronous and opposite rotation; the outer stirring component and the inner stirring component rotate synchronously and oppositely, so that the inner and outer layer liquids can be mixed clockwise and counterclockwise respectively under the rotation of the stirring blades. This structure is similar to the coaxial inversion structure in the present application. Although the mixing efficiency is improved, it cannot achieve high mixing efficiency.
[0004] Secondly, Chinese patent CN111939824A, a mixed fertilizer stirring device points out that a vibration mechanism performs a vibration operation on the received material, and a discharge port that can be opened and closed is provided at the bottom of the vibration mechanism. The discharge port is opened for unloading and sending the material to the first stirring rod for stirring, so the mixed fertilizer can be broken up before stirring to improve the subsequent stirring quality; and because the shapes of the first stirring blade and the second stirring blade are different from each other, two different stirring effects can be produced on the fertilizer, thereby greatly improving the stirring quality. Although this structural setting can speed up the mixing of the fertilizer, it is also impossible to achieve high mixing efficiency.
[0005] Therefore, in order to improve the mixing efficiency of fertilizers and achieve efficient mixing, a fertilizer mixing device is proposed. Utility Model Content
[0006] In view of the deficiencies in the prior art, the utility model provides a fertilizer mixing device, which solves the problem of low stirring and mixing efficiency of fertilizers in the prior mixing devices.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fertilizer mixing device, comprising a frame, a mixing tank is installed inside the frame, an end cover is installed on the upper end of the mixing tank, and a flap is symmetrically distributed on the end cover. A first mounting plate is arranged in the middle of the flap, a reduction motor is installed on the upper end of the first mounting plate, and a connector is connected to the output end of the reduction motor, and the lower end of the connector is connected to a shaft structure through a coaxial reversal structure and extends to the bottom of the mixing tank, a stirring structure capable of rotation is installed on the surface of the shaft structure, and rotates with the rotation of the shaft structure, and the symmetrical stirring structures turn in opposite directions, a protective structure is installed at the lower end of the end cover, the protective structure wraps the coaxial reversal structure, and a connecting structure capable of stirring the fertilizer and driving the stirring structure to move is connected between adjacent stirring structures, the connecting structure is connected to the protective structure, and the protective structure comprises a protective plate installed at the lower end of the end cover, two groups of protrusions are arranged at the inner bottom of the protective plate, and a hole groove is opened on the surface of the protrusion, the top of the connecting structure rotates along the hole groove and rises and falls with the height of the protrusion, and one end of the protrusion is tilted downward and remains level with the inner bottom of the protective plate.
[0008] Through the above technical solution, further, the coaxial reversal structure includes a rotating shaft installed inside the lower end of the connecting body, the rotating shaft surface is connected to a first mounting ring and the upper surface of the first mounting ring is connected to the lower surface of the connecting body, the rotating shaft passes through the bottom of the first mounting ring and is provided with a first gear, a first connecting rod on the side of the first mounting ring, a second mounting plate is installed on the end of the first connecting rod, a second gear is movably installed on the side of the second mounting plate and forms a gear transmission with the first gear, and the second gear side is connected to a third gear.
[0009] Furthermore, the shaft structure includes a movable shaft installed at the lower end of the third gear, and its rotating shaft passes through the third gear and extends into the movable shaft.
[0010] As a preferred technical solution, the surface of the rotating shaft is also provided with transmission teeth, and the gear rotation is realized on the stirring structure, and the stirring structure is installed on the surface of the movable shaft.
[0011] Furthermore, the stirring structure includes a second mounting ring arranged on the surface of the movable shaft, a ball bearing is installed in the second mounting ring, a connecting shaft passes through the ball bearing and is fixed to the inner ring of the ball bearing, and a transmission auxiliary tooth and a transmission tooth are arranged at the end of the connecting shaft located inside the movable shaft to form a gear transmission.
[0012] As a preferred technical solution, the stirring structure also includes a first universal joint installed on the outside of the connecting shaft by bolts, a second connecting rod is installed on the outer end of the first universal joint by bolts, a swivel is provided on the surface of the second connecting rod, the outer end of the second connecting rod is connected to a stirring mounting plate by bolts, the outer end surface of the stirring mounting plate is connected to a stirring plate, the outer end of the stirring plate is sealed by the stirring mounting plate, and a side plate is bolted to the outer end of the stirring mounting plate at the sealed edge.
[0013] Furthermore, a mounting block is symmetrically installed on the surface of the swivel ring, and a connecting structure is installed on the surface of the mounting block. The connecting structure includes a second universal joint installed on the surface of the mounting block, and a second connecting rod is connected between adjacent second universal joints. A stirring rod is provided on the surface of the second connecting rod. A sphere is provided on the top of the second connecting rod on area a, and the sphere is provided inside the protective plate and contacts with the upper end of the hole groove.
[0014] As a preferred technical solution, the second universal joint located on the end face of the mounting block can only move left and right, and the first universal joint can move forward, backward, up and down. The side panel is made of soft PVC material, and the outer end of the side panel contacts the inner wall of the mixing tank.
[0015] Furthermore, the ball is connected to the top of the second connecting rod through a threaded connection, and the diameter of the ball is greater than the width of the hole groove.
[0016] As a preferred technical solution, a cover plate is installed on the outer end of the second mounting ring by bolts to wrap the ball bearing.
[0017] Compared with the prior art, the utility model provides a fertilizer mixing device, which has the following beneficial effects:
[0018] 1. When stirring the fertilizer, the device does not simply perform rotation stirring. The main feature is that on the basis of the coaxial stirring structure, synchronous rotation is provided. Specifically, the third gear drives the movable shaft to rotate, and then the reduction motor drives the rotating shaft to rotate. The rotating shaft drives the connecting shaft to rotate through the gear connection inside the movable shaft, and then drives the stirring mounting plate to rotate. After the movable shaft drives the stirring mounting plate to rotate, the gear can also drive the stirring mounting plate to rotate along the axial direction of the connecting shaft, thereby improving the stirring efficiency of the fertilizer. Secondly, in order to increase the stirring area, the connecting shaft drives the first universal joint to rotate and then drives the swivel to rotate, thereby driving the second connecting rod to rotate through the second universal joint, and the ball changes up and down along the height difference of the protrusion at the bottom of the protective plate, thereby driving the stirring mounting plate to adjust up and down, thereby increasing the stirring area and further improving the stirring efficiency of the fertilizer. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the structure of a fertilizer mixing device of the utility model;
[0020] Figure 2 This is a schematic diagram of a front view of a fertilizer mixing device of the utility model;
[0021] Figure 3 The utility model is a fertilizer mixing device Figure 2 AA cross-sectional view of ;
[0022] Figure 4This is a schematic diagram of the connection between the coaxial reversing structure and the shaft structure of a fertilizer mixing device of the utility model;
[0023] Figure 5 This is a schematic diagram of a movable shaft structure and a rotating shaft structure of a fertilizer mixing device of the utility model;
[0024] Figure 6 The utility model is a fertilizer mixing device Figure 5 A schematic diagram of the local enlarged structure at B;
[0025] Figure 7 This is a schematic diagram of the coaxial inversion structure of a fertilizer mixing device of the utility model;
[0026] Figure 8 This is a schematic diagram of a stirring structure of a fertilizer mixing device of the utility model;
[0027] Fig. 9 This is a schematic diagram of the structure of a protective plate of a fertilizer mixing device of the utility model;
[0028] Fig.10 This is a schematic diagram of the rotating ring structure of a fertilizer mixing device of the utility model;
[0029] Fig.11 This is a schematic diagram of the cover structure of a fertilizer mixing device of the utility model;
[0030] Fig.12 The utility model is a fertilizer mixing device Figure 3 Schematic diagram of the local enlarged structure at point A.
[0031] In the figure: 1. frame; 2. mixing tank; 3. end cover; 4. flip cover; 5. first mounting plate; 6. reduction motor; 7. protective plate; 8. protrusion; 9. connector; 10. rotating shaft; 11. first mounting ring; 12. first gear; 13. first connecting rod; 14. second mounting plate; 15. second gear; 16. third gear; 17. movable shaft; 18. second mounting ring; 19. transmission gear; 20. transmission auxiliary gear; 21. first universal joint; 22. ball bearing; 23. cover plate; 24. second connecting rod; 25. swivel; 26. second universal joint; 27. stirring rod; 28. stirring mounting plate; 29. stirring plate; 30. side plate; 31. connecting shaft; 32. mounting block; 33. ball. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0033] Example
[0034] See also Figure 1-12 The utility model provides the following technical solutions: In order to improve the mixing efficiency of fertilizers, a fertilizer mixing device includes a frame 1, a mixing tank 2 is installed inside the frame 1, an end cover 3 is installed on the upper end of the mixing tank 2, and the end cover 3 is symmetrically distributed with flip covers 4 to facilitate the pouring of different fertilizers. A first mounting plate 5 is provided in the middle of the flip cover 4, and a reduction motor 6 is installed on the upper end of the first mounting plate 5. The output end of the reduction motor 6 is connected to a connector 9 and drives the connector 9 to rotate. The lower end of the connector 9 is connected to an axis structure through a coaxial reversing structure and extends to the bottom of the mixing tank 2. A stirring structure that can realize rotation is installed on the surface of the axis structure, and rotates with the rotation of the axis structure. The symmetrical stirring structures turn in the opposite direction. An anti- The protective structure wraps the coaxial inversion structure, and the adjacent stirring structures are connected with a connecting structure that can stir the fertilizer and drive the stirring structure to move. The connecting structure is connected to the protective structure, and the protective structure includes a protective plate 7 installed at the lower end of the end cover 3. Two groups of protrusions 8 are provided at the inner bottom of the protective plate 7, and holes are provided on the surface of the protrusion 8. The top of the connecting structure rotates along the hole groove and rises and falls with the height of the protrusion 8. One end of the protrusion 8 tilts downward and keeps it level with the inner bottom of the protective plate 7. Through the cooperation of the coaxial inversion structure and the shaft structure, an efficient mixing effect on the fertilizer is achieved, and through the cooperation of the connecting structure and the protective structure, it is achieved that the stirring area of the stirring structure for the fertilizer can be increased.
[0035] According to the above, the coaxial reverse firing can be found in Figure 4 and Figure 7 It can be seen that the coaxial inversion structure includes a rotating shaft 10 installed inside the lower end of the connecting body 9, and the rotating shaft 10 rotates in the movable shaft 17, the rotating shaft 10 is connected to the first mounting ring 11 on the surface of the rotating shaft 10, and the upper surface of the first mounting ring 11 is connected to the lower surface of the connecting body 9, the rotating shaft 10 passes through the bottom of the first mounting ring 11 and is provided with a first gear 12, a first connecting rod 13 on the side of the first mounting ring 11, a second mounting plate 14 is installed at the end of the first connecting rod 13, a second gear 15 is movably installed on the side of the second mounting plate 14 and forms a gear transmission with the first gear 12, and a third gear 16 is connected to the side of the second gear 15.
[0036] In combination with the above, the shaft structure includes a movable shaft 17 installed at the lower end of the third gear 16 , and its rotating shaft 10 passes through the third gear 16 and extends into the movable shaft 17 .
[0037] Secondly, based on the above, please refer to Figure 6 It can be seen that the surface of the rotating shaft 10 is also provided with transmission teeth 19, and the gear rotation is realized in the stirring structure. The stirring structure is installed on the surface of the movable shaft 17. When the movable shaft 17 rotates, the rotating shaft 10 drives the stirring structure to rotate through the transmission teeth 19. When the stirring structure rotates through the movable shaft 17, it can also rotate through the action of the transmission teeth 19, thereby improving the stirring efficiency of the fertilizer.
[0038] According to the above, the stirring structure can be specifically referred to Figure 4-6 , Figure 8 , Fig.11 It can be seen that the stirring structure includes a second mounting ring 18 arranged on the surface of the movable shaft 17, a ball bearing 22 is installed in the second mounting ring 18, a connecting shaft 31 passes through the ball bearing 22 and is fixed to the inner ring of the ball bearing 22, and a transmission auxiliary tooth 20 and a transmission tooth 19 are arranged at the end of the connecting shaft 31 located inside the movable shaft 17 to form a gear transmission.
[0039] According to the above, the stirring structure can also be found in Figure 6 It can be seen that the stirring structure also includes a first universal joint 21 installed on the outside of the connecting shaft 31 by bolts, a second connecting rod 24 is installed on the outer end of the first universal joint 21 by bolts, a swivel 25 is sleeved on the surface of the second connecting rod 24, and a stirring mounting plate 28 is connected to the outer end of the second connecting rod 24 by bolts. The outer end surface of the stirring mounting plate 28 is connected to a stirring plate 29 for stirring and mixing the fertilizer, and the outer end of the stirring plate 29 is sealed by the stirring mounting plate 28. The outer end of the stirring mounting plate 28 at the sealed edge is bolted with a side plate 30 for cleaning the inner wall of the mixing tank 2 and mixing the fertilizer at the same time.
[0040] According to the above, the swivel 25 can be specifically referred to in Fig.10 It can be seen that the surface of the swivel 25 is symmetrically mounted with mounting blocks 32, and the surface of the mounting blocks 32 is mounted with a connecting structure, which includes a second universal joint 26 mounted on the surface of the mounting block 32, and a second connecting rod 24 is connected between adjacent second universal joints 26. A stirring rod 27 is provided on the surface of the second connecting rod 24, and a ball 33 is provided on the top of the second connecting rod 24 in the a area. The ball 33 is arranged inside the protective plate 7 and contacts the upper end of the hole groove. The area is divided into three areas a, b, and c. It should be noted that the second universal joint 26 is installed at the lower end of the front mounting block 32, and the second universal joint 26 is installed at the upper end of the rear side, and the lower end of the front mounting block 32 located in the c area is not provided with the second universal joint 26, and can be referred to Figure 5 visible.
[0041] In order to prevent the second connecting rod 24 at the upper end from getting stuck with the protective plate 7 during rotation, the second universal joint 26 located on the end face of the mounting block 32 can only move left and right, and the first universal joint 21 can move forward, backward, up and down. The side panel 30 is made of soft PVC material, and the outer end of the side panel 30 is in contact with the inner wall of the mixing tank 2.
[0042] To facilitate the connection between the ball 33 and the second connecting rod 24, the ball 33 is connected to the top of the second connecting rod 24 through a threaded connection. Secondly, to facilitate the movement of the ball 33, the diameter of the ball 33 is larger than the width of the hole, and the diameter of the second connecting rod 24 is smaller than the width of the hole.
[0043] In order to protect the ball bearing 22 from the ingress of fertilizer dust, please refer to Figure 6 It can be seen that a cover plate 23 is installed on the outer end of the second mounting ring 18 by bolts to wrap the ball bearing 22.
[0044] The working principle of the device is as follows: the reduction motor 6 drives the rotating shaft 10 to rotate through the connecting body 9, and at this time, through the action of the coaxial reversing structure, the movable shaft 17 is driven to rotate through the cooperation of the gears, and at this time, the movable shaft 17 drives the stirring structure to rotate, and because the rotating shaft rotates inside the movable shaft 17, the stirring structure is driven to rotate through the connection relationship between the transmission teeth 19 and the transmission auxiliary teeth 20, so that the stirring structure rotates again on the basis of the original rotation, thereby realizing efficient mixing of the fertilizer (specifically, Figure 5 As shown by the arrow, during the stirring process, because the stirring structure is connected to the connecting structure, the top of the second connecting rod 24 in the connecting structure rotates along the hole groove opened on the inner bottom of the protective plate 7 through the ball 33, and the second connecting rod 24 is moved up and down along the height difference of the protrusion 8, so that the stirring structure can be driven to move up and down while rotating in multiple directions, thereby increasing the area of the stirring structure for stirring the fertilizer. At the same time, a stirring rod 27 is also provided on the surface of the second connecting rod 24, which further improves the stirring efficiency of the fertilizer.
[0045] It should be understood that the protective plate 7 not only plays a role in controlling the up and down movement of the stirring structure through the second connecting rod 24, but also plays a protective role for the coaxial stirring structure. Secondly, the connecting structure not only plays a role in controlling the up and down movement of the stirring structure, but also provides effective support for the stirring structure.
[0046] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A fertilizer mixing device, comprising a frame (1), a mixing tank (2) is mounted inside the frame (1), an end cover (3) is mounted on the upper end of the mixing tank (2), the end cover (3) is symmetrically provided with flip covers (4), a first mounting plate (5) is arranged in the middle of the flip covers (4), a reduction motor (6) is mounted on the upper end of the first mounting plate (5), and the device is characterized in that: The output end of the reduction motor (6) is connected to a connector (9), the lower end of the connector (9) is connected to a shaft structure through a coaxial reversing structure and extends to the bottom of the mixing tank (2), a stirring structure capable of rotation is installed on the surface of the shaft structure and rotates along with the rotation of the shaft structure, and the symmetrical stirring structures rotate in opposite directions, a protective structure is installed on the lower end of the end cover (3), the protective structure wraps the coaxial reversing structure, and a connecting structure capable of stirring the fertilizer and driving the stirring structure to move is connected between adjacent stirring structures, the connecting structure is connected to the protective structure, and the protective structure includes a protective plate (7) installed at the lower end of the end cover (3), two groups of protrusions (8) are provided at the inner bottom of the protective plate (7), and a hole groove is opened on the surface of the protrusion (8), the top of the connecting structure rotates along the hole groove and rises and falls along with the height of the protrusion (8), and one end of the protrusion (8) is tilted downward to maintain horizontality with the inner bottom of the protective plate (7).
2. A fertilizer mixing device according to claim 1, characterized in that: The coaxial inversion structure comprises a rotating shaft (10) installed inside the lower end of the connecting body (9); the surface of the rotating shaft (10) is connected to a first mounting ring (11) and the upper surface of the first mounting ring (11) is connected to the lower surface of the connecting body (9); the rotating shaft (10) passes through the bottom of the first mounting ring (11) and is provided with a first gear (12); a first connecting rod (13) is provided on the side of the first mounting ring (11); a second mounting plate (14) is installed at the end of the first connecting rod (13); a second gear (15) is movably installed on the side of the second mounting plate (14) and forms a gear transmission with the first gear (12); and a third gear (16) is connected to the side of the second gear (15).
3. A fertilizer mixing device according to claim 1, characterized in that: The shaft structure comprises a movable shaft (17) mounted on the lower end of the third gear (16), and its rotating shaft (10) penetrates the third gear (16) and extends into the movable shaft (17).
4. A fertilizer mixing device according to claim 3, characterized in that: The surface of the rotating shaft (10) is also provided with transmission teeth (19) to realize gear rotation in the stirring structure, and the stirring structure is installed on the surface of the movable shaft (17).
5. A fertilizer mixing device according to claim 1, characterized in that: The stirring structure comprises a second mounting ring (18) arranged on the surface of the movable shaft (17), a ball bearing (22) being installed in the second mounting ring (18), a connecting shaft (31) passing through the ball bearing (22) and being fixed to the inner ring of the ball bearing (22), and a transmission auxiliary tooth (20) and a transmission tooth (19) being arranged at the end of the connecting shaft (31) located inside the movable shaft (17) to form a gear transmission.
6. A fertilizer mixing device according to claim 1, characterized in that: The stirring structure also includes a first universal joint (21) installed on the outside of the connecting shaft (31) by bolts, a second connecting rod (24) is installed on the outer end of the first universal joint (21) by bolts, a rotating ring (25) is sleeved on the surface of the second connecting rod (24), the outer end of the second connecting rod (24) is connected to a stirring mounting plate (28) by bolts, the outer end surface of the stirring mounting plate (28) is connected to a stirring plate (29), the outer end of the stirring plate (29) is sealed by the stirring mounting plate (28), and the outer end of the stirring mounting plate (28) at the sealed edge is bolted with a side plate (30).
7. A fertilizer mixing device according to claim 6, characterized in that: The surface of the rotating ring (25) is symmetrically mounted with a mounting block (32), and the surface of the mounting block (32) is mounted with a connecting structure, the connecting structure comprising a second universal joint (26) mounted on the surface of the mounting block (32), a second connecting rod (24) is connected between adjacent second universal joints (26), a stirring rod (27) is provided on the surface of the second connecting rod (24), and a spherical ball (33) is provided on the top of the second connecting rod (24) on the a region, and the spherical ball (33) is arranged inside the protective plate (7) and contacts the upper end of the hole groove.
8. A fertilizer mixing device according to claim 7, characterized in that: The second universal joint (26) located at the end surface of the mounting block (32) can only move leftward and rightward, while the first universal joint (21) can move forward, backward, up and down. The side plate (30) is made of soft PVC material, and the outer end of the side plate (30) contacts the inner wall of the mixing tank (2).
9. A fertilizer mixing device according to claim 7, characterized in that: The ball (33) is connected to the top of the second connecting rod (24) through a threaded connection, and the diameter of the ball (33) is greater than the width of the hole groove.
10. A fertilizer mixing device according to claim 5, characterized in that: The outer end of the second mounting ring (18) is mounted with a cover plate (23) via bolts to wrap the ball bearing (22).
Citation Information
Patent Citations
Mixed fertilizer stirring device
CN111939824A
A high-efficiency fertilizer mixing device
CN115445480B