Stirring and mixing device for high-aluminum zinc-based alloy production

By designing a mixing device including mixing leaves, connecting rods, widening gears, and sealing mechanisms, the mixing device for production of high aluminum zinc concept alloy is used to solve the problem of uneven mixing and temperature loss of zinc alloy solution in the existing device, and realize the solution of the solution Raise the speed of uniform stirring and melting speed.

CN222401183UActive Publication Date: 2025-01-28XUCHANG ZHONGFA WEAR-RESISTANT MATERIALS RES INST CO LTD
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Patent Information

Application Number
CN202420993957.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2025-01-28
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

The existing stirring and mixing devices cannot uniformly interact with the top and bottom solutions during the mixing process of high aluminum-zinc-based alloy, resulting in uneven stirring of the zinc alloy solution and cannot prevent the loss of temperature inside the stirring barrel, affecting the melting speed of the zinc alloy solution.

Method used

A mixing device for production of high aluminum -zinc -based consecration, including installation racks, mixing mechanisms, mixing barrels, connecting rods, stirring leaves, wide gears, rotating shafts, limited shafts, installation cylinders, transmission gears and sealing mechanisms. Through the combination of mixing leaves and connecting rods, the stirring leaf rotates and moves up and down to achieve evenly stirring the solution; the sealing mechanism is used to prevent temperature loss and increase the melting speed.

Benefits of technology

A uniform mixing of zinc alloy solution is achieved, the melting speed of the zinc alloy solution is improved, and the temperature loss in the mixing barrel is prevented.

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Abstract

The utility model relates to the technical field of high-aluminum zinc-based alloy, in particular to a stirring and mixing device for high-aluminum zinc-based alloy production, which comprises a mounting frame, a stirring mechanism arranged on the outer side of the mounting frame, the stirring mechanism comprises a stirring barrel, a connecting rod arranged inside the stirring barrel, and stirring blades arranged on the outer surface of the connecting rod. Widened gears are arranged at the tops of the connecting rods, rotating shafts are arranged at the tops of the widened gears, limiting shafts are arranged on the surfaces of the rotating shafts, mounting cylinders are arranged on the outer sides of the rotating shafts, and curved grooves are formed in the mounting cylinders. According to the stirring and mixing device for production of the high-aluminum zinc-based alloy, the stirring barrel is additionally arranged to play a role in containing a solution, stirring blades are used in cooperation with a connecting rod to play a role in stirring the solution, a limiting shaft is used in cooperation with a curved groove to play a role in driving the connecting rod to ascend and descend, and a widened gear and a transmission gear are used in cooperation to play a role in driving the connecting rod to ascend and descend; the stirring blades are driven to rotate, so that the zinc alloy solution is stirred more uniformly.
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Description

Technical Field

[0001] The utility model relates to the technical field of high-aluminum zinc-based alloys, in particular to a stirring and mixing device for producing high-aluminum zinc-based alloys. Background Art

[0002] As the name suggests, high aluminum zinc-based alloy is an alloy material with aluminum and zinc as the main components. Through precise proportions and advanced smelting technology, it fully utilizes the advantages of aluminum and zinc, while overcoming the limitations of a single metal. This alloy has high strength, high hardness, good wear resistance and corrosion resistance, as well as excellent casting and processing properties. The high strength and high hardness of high aluminum zinc-based alloys make it widely used in high-end manufacturing fields such as automobiles and aerospace. In automobile manufacturing, high aluminum zinc-based alloys can be used to manufacture key components such as engine cylinder blocks and cylinder heads, which can effectively improve the power performance and fuel economy of the vehicle. In the aerospace field, the light weight and high strength characteristics of high aluminum zinc-based alloys make it an ideal material for manufacturing aircraft and spacecraft structural parts, which helps to reduce the overall weight of the aircraft and improve flight performance.

[0003] When mixing high-aluminum zinc-based alloys, the existing stirring and mixing devices cannot evenly exchange the solutions at the top and bottom, resulting in uneven stirring and mixing of the zinc alloy solution, and cannot prevent the loss of temperature inside the stirring barrel, resulting in an inability to increase the melting rate of the zinc alloy solution. Therefore, a stirring and mixing device for high-aluminum zinc-based alloy production is urgently needed to improve the above problems. Utility Model Content

[0004] The purpose of the present invention is to solve at least one of the above technical deficiencies.

[0005] Therefore, one purpose of the utility model is to provide a stirring and mixing device for the production of high aluminum zinc-based alloys to solve the problems mentioned in the background technology and overcome the shortcomings of the prior art.

[0006] In order to achieve the above-mentioned purpose, an embodiment of the utility model on one hand provides a stirring and mixing device for the production of high-aluminum zinc-based alloy, including a mounting frame, a stirring mechanism is arranged on the outer side of the mounting frame, the stirring mechanism includes a stirring barrel, a connecting rod is arranged inside the stirring barrel, a stirring blade is arranged on the outer surface of the connecting rod, a widened gear is arranged on the top of the connecting rod, a rotating shaft is arranged on the top of the widened gear, a limiting axis is arranged on the surface of the rotating shaft, a mounting cylinder is arranged on the outer side of the rotating shaft, a curved groove is opened inside the mounting cylinder, a transmission gear is arranged on one side of the widened gear, a first motor is arranged on the top of the transmission gear, a positioning rotating rod is arranged on the bottom of the transmission gear, and a sealing mechanism is arranged inside the mounting frame.

[0007] The utility model is further configured as follows: the stirring blade is fixedly connected to the outer side of the connecting rod, the widening gear is fixedly connected to the top of the connecting rod, and the mounting tube is fixedly connected to the mounting frame.

[0008] By adopting the above technical solution, the stirring blade is fixedly connected to the outer side of the connecting rod to play the role of stirring the solution.

[0009] The utility model is further configured as follows: the rotating shaft is rotatably connected to the inside of the mounting tube, the limiting shaft is slidably connected to the inside of the curved groove, the widening gear is adapted to the transmission gear, one end of the positioning rotating rod is fixedly connected to the transmission gear, and the end of the positioning rotating rod away from the transmission gear is rotatably connected to the inside of the mounting frame.

[0010] By adopting the above technical solution, the limiting shaft is slidably connected to the inside of the curved groove, which plays a role in driving the stirring blade to move up and down.

[0011] The utility model is further configured as follows: the sealing mechanism includes a slide groove and an installation cavity, a sealing door is arranged inside the slide groove, a connecting plate is arranged on one side of the sealing door, a threaded hole and an auxiliary hole are opened inside the connecting plate, a threaded rod is arranged inside the threaded hole, a secondary bevel gear is arranged at one end of the threaded rod, a second motor is arranged inside the installation cavity, a main bevel gear is arranged at the bottom of the second motor, and an auxiliary rod is arranged inside the auxiliary hole.

[0012] By adopting the above technical solution, a sealing door is provided inside the slide chute to prevent temperature loss.

[0013] The utility model is further configured as follows: the sealing door is fixedly connected to one side of the connecting plate, the connecting plate is slidably connected to the inside of the slide groove, the threaded hole is adapted to the threaded rod, the threaded rod is fixedly connected to one side of the secondary bevel gear, and the auxiliary hole is slidably connected to the auxiliary rod.

[0014] By adopting the above technical solution, the connecting plate is slidably connected to the inside of the sliding groove to play a limiting role.

[0015] The utility model is further configured as follows: the main bevel gear is fixedly connected to the bottom of the second motor, the second motor is fixedly connected to the inside of the installation cavity, and the main bevel gear is adapted to the auxiliary bevel gear.

[0016] By adopting the above technical solution, the main bevel gear and the auxiliary bevel gear are adapted to each other to play a transmission role.

[0017] In summary, the beneficial technical effects of the utility model are:

[0018] 1. The stirring and mixing device for high aluminum zinc-based alloy production plays a role of placing the solution by adding a stirring barrel, plays a role of stirring the solution by the coordinated use of the stirring blade and the connecting rod, plays a role of driving the connecting rod to rise and fall by the coordinated use of the limit shaft and the curved groove, plays a role of driving the stirring blade to rotate by the coordinated use of the widened gear and the transmission gear, so that the zinc alloy solution is stirred more evenly;

[0019] 2. The stirring and mixing device for the production of high-aluminum zinc-based alloy has a sealing door added to prevent the temperature loss in the stirring barrel, and a threaded rod and a threaded hole are used in combination to push the sealing door switch, and an auxiliary hole and an auxiliary rod are used in combination to maintain balance, and a main bevel gear and a sub-bevel gear are used in combination to drive the threaded rod to rotate, thereby sealing the stirring barrel and preventing the temperature loss, thereby effectively improving the melting rate of the zinc alloy solution.

[0020] Additional aspects and advantages of the present invention will be given in part in the following description and in part will become apparent from the following description or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0022] Figure 1 It is a structural schematic diagram of the utility model;

[0023] Figure 2 It is a structural schematic diagram of the stirring blade of the utility model;

[0024] Figure 3 It is a structural schematic diagram of the installation tube of the utility model;

[0025] Figure 4 It is a structural schematic diagram of the transmission gear of the utility model;

[0026] Figure 5 It is a structural schematic diagram of the sealing mechanism of the utility model;

[0027] Figure 6 It is a structural schematic diagram of the chute of the utility model;

[0028] Figure 7 It is a structural schematic diagram of the sealing door of the utility model;

[0029] Figure 8 It is a structural schematic diagram of the main bevel gear of the utility model.

[0030] In the figure: 1. mounting frame; 2. stirring mechanism; 3. stirring barrel; 4. connecting rod; 5. stirring blade; 6. widening gear; 7. rotating shaft; 8. limiting shaft; 9. mounting cylinder; 10. curved groove; 11. transmission gear; 12. first motor; 13. positioning rotating rod; 14. sealing mechanism; 15. slide groove; 16. mounting cavity; 17. sealing door; 18. connecting plate; 19. threaded hole; 20. auxiliary hole; 21. threaded rod; 22. secondary bevel gear; 23. second motor; 24. main bevel gear; 25. auxiliary rod. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0032] Embodiment 1

[0033] Reference Figures 1 to 4 , is a stirring and mixing device for high aluminum zinc-based alloy production disclosed in the utility model, comprising a mounting frame 1, a stirring mechanism 2 is arranged on the outside of the mounting frame 1, the stirring mechanism 2 comprises a stirring barrel 3, a connecting rod 4 is arranged inside the stirring barrel 3, a stirring blade 5 is arranged on the outer surface of the connecting rod 4, a widening gear 6 is arranged on the top of the connecting rod 4, a rotating shaft 7 is arranged on the top of the widening gear 6, a limiting axis 8 is arranged on the surface of the rotating shaft 7, a mounting cylinder 9 is arranged on the outside of the rotating shaft 7, a curved groove 10 is opened inside the mounting cylinder 9, a transmission gear 11 is arranged on one side of the widening gear 6, a first motor 12 is arranged on the top of the transmission gear 11, a positioning rotating rod 13 is arranged on the bottom of the transmission gear 11, and a sealing mechanism 14 is arranged inside the mounting frame 1. In this embodiment, the stirring barrel 3 plays the role of placing raw materials, and the connecting rod 4 plays the role of installing the stirring blade 5 and connecting the widening gear 6.

[0034] Reference Figure 2 and Figure 3 The stirring blade 5 is fixedly connected to the outer side of the connecting rod 4, the widening gear 6 is fixedly connected to the top of the connecting rod 4, and the mounting tube 9 is fixedly connected to the mounting frame 1. In this embodiment, the stirring blade 5 plays a role in stirring the solution, the connecting rod 4 plays a role in transmission, the widening gear 6 plays a role in driving the connecting rod 4 and the stirring blade 5, and the mounting tube 9 plays a role in installing the limit shaft 8.

[0035] Reference Figure 2 , Figure 3 and Figure 4The rotating shaft 7 is rotatably connected to the inside of the mounting tube 9, the limiting shaft 8 is slidably connected to the inside of the curved groove 10, the widening gear 6 is adapted to the transmission gear 11, one end of the positioning rotating rod 13 is fixedly connected to the transmission gear 11, and the end of the positioning rotating rod 13 away from the transmission gear 11 is rotatably connected to the inside of the mounting frame 1. In this embodiment, the rotating shaft 7 serves to connect the limiting shaft 8 and the widening gear 6, and the limiting shaft 8 is used in conjunction with the curved groove 10 to move the widening gear 6 up and down.

[0036] Reference Figures 5 to 8 The sealing mechanism 14 includes a slide groove 15 and an installation cavity 16. A sealing door 17 is arranged inside the slide groove 15. A connecting plate 18 is arranged on one side of the sealing door 17. A threaded hole 19 and an auxiliary hole 20 are opened inside the connecting plate 18. A threaded rod 21 is arranged inside the threaded hole 19. A secondary bevel gear 22 is arranged at one end of the threaded rod 21. A second motor 23 is arranged inside the installation cavity 16. A main bevel gear 24 is arranged at the bottom of the second motor 23. An auxiliary rod 25 is arranged inside the auxiliary hole 20. In this embodiment, the installation cavity 16 serves to install the second motor 23, the slide groove 25 serves to install the sealing door 17, and the second motor 23 serves to drive the main bevel gear 24.

[0037] Reference Figures 5 to 8 The sealing door 17 is fixedly connected to one side of the connecting plate 18, the connecting plate 18 is slidably connected to the inside of the slide groove 15, the threaded hole 19 is adapted to the threaded rod 21, the threaded rod 21 is fixedly connected to one side of the secondary bevel gear 22, and the auxiliary hole 20 is slidably connected to the auxiliary rod 25. In this embodiment, the mounting plate 18 serves to connect the sealing door 17, the slide groove 15 serves to install the sealing door 17, the threaded hole 19 serves to adapt the threaded rod 21, and the threaded rod 21 serves to push the connecting plate 18.

[0038] Reference Figure 6 and Figure 8 The main bevel gear 24 is fixedly connected to the bottom of the second motor 23, and the second motor 23 is fixedly connected to the inside of the mounting cavity 16. The main bevel gear 24 is adapted to the auxiliary bevel gear 22. In this embodiment, the main bevel gear 24 drives the auxiliary bevel gear 22, and the auxiliary bevel gear 22 drives the threaded rod 21 to rotate.

[0039] The implementation principle of this embodiment is:

[0040] First, the raw materials are placed inside the mixing barrel 3, and the second motor 23 works to drive the main bevel gear 24 to rotate. The main bevel gear 24 cooperates with the auxiliary bevel gear to drive the threaded rod 21 to rotate, and the sealing door 17 is closed by the threaded rod 21 to complete the sealing of the mixing barrel 3, prevent the temperature loss in the mixing, accelerate the melting of the raw materials, and continuously heat the mixing barrel 3 until the raw materials are melted. Subsequently, the first motor 12 starts to work, drives the transmission gear 11 to rotate the widening gear 6, and uses the widening gear 6 to drive the connecting rod 4 and the stirring blade 5 to rotate, and stirs the solution after the material is melted. While stirring, the mounting shaft rotates inside the mounting cylinder 9, and the limit shaft 8 slides inside the curved groove 10, so that the stirring blade rotates and stirs while stirring. The stirring blade 5 is also repeatedly moving up and down, and the solution near the top is pushed to the bottom by the stirring blade 5 for stirring, and when the stirring blade 5 moves upward, it will bring the solution with a higher temperature at the bottom to the top, thereby increasing the melting speed of the zinc alloy solution and making the zinc alloy solution more evenly stirred.

[0041] Compared with the prior art, the present invention has the following beneficial effects:

[0042] By adding the stirring barrel 3, the solution can be placed, the stirring blade 5 and the connecting rod 4 can be used together to stir the solution, the limiting shaft 8 and the curved groove 10 can be used together to drive the connecting rod 4 to rise and fall, the widening gear 6 and the transmission gear 11 can be used together to drive the stirring blade 5 to rotate, so that the zinc alloy solution is stirred more evenly, the sealing door 17 can be added to prevent the temperature in the stirring barrel 3 from being lost, the threaded rod 21 and the threaded hole 19 can be used together to push the sealing door 17 to open and close, the auxiliary hole 20 and the auxiliary rod 25 can be used together to maintain balance, the main bevel gear 24 and the secondary bevel gear 22 can be used together to drive the threaded rod 21 to rotate, the stirring barrel 3 is sealed, the temperature loss is prevented, and the melting speed of the zinc alloy solution is effectively improved.

[0043] The embodiments of this specific implementation method are all preferred embodiments of the utility model, and are not intended to limit the protection scope of the utility model. Therefore, all equivalent changes made based on the structure, shape, and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A stirring and mixing device for producing high aluminum zinc-based alloy, characterized in that: The invention comprises a mounting frame (1), a stirring mechanism (2) is arranged on the outside of the mounting frame (1), the stirring mechanism (2) comprises a stirring barrel (3), a connecting rod (4) is arranged inside the stirring barrel (3), a stirring blade (5) is arranged on the outer surface of the connecting rod (4), a widening gear (6) is arranged on the top of the connecting rod (4), a rotating shaft (7) is arranged on the top of the widening gear (6), a limiting shaft (8) is arranged on the surface of the rotating shaft (7), a mounting cylinder (9) is arranged on the outside of the rotating shaft (7), a curved groove (10) is opened inside the mounting cylinder (9), a transmission gear (11) is arranged on one side of the widening gear (6), a first motor (12) is arranged on the top of the transmission gear (11), a positioning rotating rod (13) is arranged on the bottom of the transmission gear (11), and a sealing mechanism (14) is arranged inside the mounting frame (1).

2. The stirring and mixing device for producing high aluminum zinc-based alloy according to claim 1, characterized in that: The stirring blade (5) is fixedly connected to the outer side of the connecting rod (4), the widening gear (6) is fixedly connected to the top of the connecting rod (4), and the mounting tube (9) is fixedly connected to the mounting frame (1).

3. The stirring and mixing device for producing high aluminum zinc-based alloy according to claim 1, characterized in that: The rotating shaft (7) is rotatably connected to the inside of the mounting tube (9), the limiting shaft (8) is slidably connected to the inside of the curved groove (10), the widening gear (6) is adapted to the transmission gear (11), one end of the positioning rotating rod (13) is fixedly connected to the transmission gear (11), and the end of the positioning rotating rod (13) away from the transmission gear (11) is rotatably connected to the inside of the mounting frame (1).

4. The stirring and mixing device for producing high aluminum zinc-based alloy according to claim 1, characterized in that: The sealing mechanism (14) comprises a slide groove (15) and an installation cavity (16); a sealing door (17) is arranged inside the slide groove (15); a connecting plate (18) is arranged on one side of the sealing door (17); a threaded hole (19) and an auxiliary hole (20) are provided inside the connecting plate (18); a threaded rod (21) is arranged inside the threaded hole (19); a secondary bevel gear (22) is arranged at one end of the threaded rod (21); a second motor (23) is arranged inside the installation cavity (16); a main bevel gear (24) is arranged at the bottom of the second motor (23); and an auxiliary rod (25) is arranged inside the auxiliary hole (20).

5. The stirring and mixing device for producing high aluminum zinc-based alloy according to claim 4, characterized in that: The sealing door (17) is fixedly connected to one side of a connecting plate (18), the connecting plate (18) is slidably connected to the inside of the slide groove (15), the threaded hole (19) is matched with a threaded rod (21), the threaded rod (21) is fixedly connected to one side of a secondary bevel gear (22), and the auxiliary hole (20) is slidably connected to the auxiliary rod (25).

6. A stirring and mixing device for producing high aluminum zinc-based alloy according to claim 4, characterized in that: The main bevel gear (24) is fixedly connected to the bottom of the second motor (23), the second motor (23) is fixedly connected to the inside of the installation cavity (16), and the main bevel gear (24) is adapted to the auxiliary bevel gear (22).