Lubricating grease saponification kettle

By designing a lubricant saponic kettle installation rack that contains the sliding connection and the stuck pillar sliding connection and meshing mechanism, it solves the problem of inconvenient installation and disassembly of the equipment, and realizes the rapid disassembly and maintenance of the saponification kettle.

CN222401426UActive Publication Date: 2025-01-28DONGGUAN PACIFIC BOGAO LCBRICANT CO LTD
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Patent Information

Application Number
CN202421166610.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-01-28
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

The existing grease saponification kettle is inconvenient for rapid operation during installation and disassembly, and the fixed installation structure is complex, which affects the rapid disassembly and assembly and maintenance of the equipment.

Method used

A structure that includes the saponification kettle body and the installation rack is designed. Through the sliding connection of the thread and the stuck pillars, the meshing mechanism is combined to achieve the rapid installation and disassembly of the saponification kettle.

Benefits of technology

The rapid installation and disassembly of the saponification kettle is achieved, the operation process is simplified, and the use efficiency and maintenance convenience of the equipment are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a lubricating grease saponification kettle relates to saponification kettle technical field, including saponification kettle body and mounting rack, the inside of mounting rack upper end is equipped with the through-hole, saponification kettle body is inserted in the inside of through-hole, the outside of saponification kettle body is symmetrically fixed with the connecting seat, and the connecting seat is fixed with the mounting rack. Mounting bases are symmetrically and fixedly mounted at the upper end of the mounting frame, grooves are formed in the opposite sides of the mounting bases, the connecting bases and the grooves are connected in an inserted mode, fixing mechanisms are arranged on the inner sides of the mounting bases, operating mechanisms are arranged on the outer sides of the fixing mechanisms, and the fixing mechanisms and the connecting bases are connected in a clamped mode. With the adoption of the structure, the stud rotates in the square cavity, so that the clamping column in threaded connection with the outer side of the stud slides at the sliding hole, and after the connecting seat on the saponification kettle body is inserted into the groove of the mounting seat, the clamping column extends out of the sliding hole and is inserted into the clamping groove in the connecting seat; therefore, the saponification kettle body can be conveniently and quickly mounted and fixed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of saponification kettles, in particular to a lubricating grease saponification kettle. Background Art

[0002] The saponification kettle is a kind of equipment specially used for saponification reaction in the production process of lubricating grease. It is mainly composed of kettle body, stirring system, heating system, temperature control system, etc. It has the characteristics of compact structure, convenient operation and high reaction efficiency. In the production process of lubricating grease, the saponification kettle makes the oil and alkali undergo saponification reaction by heating and stirring to generate fatty acid salt soap and glycerin that are soluble in water. This reaction is a key step in the preparation process of lubricating grease and has an important impact on the quality and performance of lubricating grease.

[0003] A Chinese patent with announcement number CN211514487U discloses a saponification kettle for grease testing, comprising a kettle body, a kettle cover is arranged at the top of the kettle body, a differential pressure transmitter is arranged on the side of the kettle cover, a connecting cylinder is arranged at the top of the kettle cover, a motor fixing plate is arranged at the top of the connecting cylinder, a variable frequency motor is arranged at the top of the motor fixing plate, a sealing gasket is arranged on the surface of the connecting cylinder, a feed port is arranged on one side of the connecting cylinder, a pressure relief port is arranged on the other side of the connecting cylinder, a stirring rod connecting hole is arranged inside the connecting cylinder, a fixing bolt hole is arranged on the side of the stirring rod connecting hole, a stirring rod is arranged inside the stirring rod connecting hole, a stirring blade is arranged at the bottom end of the stirring rod, a fixing screw is arranged at the bottom end of the kettle cover, and a fixing buckle is arranged on the front of the kettle body.

[0004] The grease saponification kettle in the above-mentioned prior art still has certain deficiencies during actual use. For example, in order to reduce the vibration caused by the frequency conversion motor, the current saponification kettle needs to be fixed for a second time through multiple fixing buckles on the outside of the kettle body to ensure its stability. During installation, tools are required to use screws to penetrate the fixing buckles and the fixed positions for installation and connection. This fixed installation structure is not convenient for quick disassembly and assembly of the saponification kettle. Utility Model Content

[0005] In view of the problems mentioned in the background technology, the purpose of the utility model is to provide a grease saponification kettle to solve the problems mentioned in the background technology.

[0006] The above technical objectives of the utility model are achieved through the following technical solutions:

[0007] A grease saponification kettle, comprising a saponification kettle body and a mounting frame, wherein a through hole is provided on the inner side of the upper end of the mounting frame, the saponification kettle body is plugged into the inner side of the through hole, a connecting seat is symmetrically fixedly installed on the outer side of the saponification kettle body, a mounting seat is symmetrically fixedly installed on the upper end of the mounting frame, a groove is provided on the opposite side of the mounting seat, the connecting seat and the groove are plug-in connected, a fixing mechanism is provided on the inner side of the mounting seat, an operating mechanism is provided on the outer side of the fixing mechanism, the fixing mechanism and the connecting seat are snap-fitted connected, a feed port is provided on the upper end of the saponification kettle body, a discharge port is provided on the lower end of the saponification kettle body, a hanging block is symmetrically welded on the upper end of the saponification kettle body, a fixing plate is fixedly connected to the lower end of the mounting frame, and fixing holes are provided at equal angles on the inner side of the fixing plate;

[0008] The fixing mechanism includes a square cavity, which is symmetrically arranged on the inner side of the mounting seat, a sliding hole is arranged on one side of the square cavity, a clamping column is slidably connected to the inner side of the sliding hole, a stud is rotatably connected to the inner side of the square cavity, one end of the clamping column facing the square cavity is threadedly connected to the outer side of the stud, and one end of the clamping column away from the square cavity slides through the sliding hole and is clamped to the connecting seat, the operating mechanism is arranged at the end of the stud away from the clamping column, and the mounting seat on the mounting frame can be conveniently clamped and fixed to the connecting seat on the saponification kettle body through the fixing mechanism;

[0009] The operating mechanism includes a side groove, which is opened on a side of the mounting seat away from the groove, the inner side of the side groove is rotatably connected with a second shaft column, the outer side of the second shaft column is fixedly installed with a third bevel gear, the end of the stud away from the clamping column is rotatably extended into the inner side of the side groove and fixedly installed with a second bevel gear, the second bevel gear and the third bevel gear are meshingly connected, the upper end of the mounting seat is rotatably connected with the first shaft column, the upper end of the first shaft column is fixedly installed with an operating handle, the end of the first shaft column away from the operating handle is rotatably extended into the inner side groove and fixedly installed with the first bevel gear, the first bevel gear and the third bevel gear in the middle of the second shaft column are meshingly connected, and through the operating mechanism, the two side fixing mechanisms on the mounting seat can be conveniently and synchronously driven to fix the connecting seat.

[0010] As an optimal technical solution, a screw sleeve is fixedly installed on the inner side of one end of the clamping column close to the square cavity, one end of the stud is threadedly connected to the inner side of the screw sleeve, one end of the clamping column close to the square cavity is symmetrically fixedly connected to a limiting plate, the limiting plate is arranged on the inner side of the square cavity, and the outer side of the connecting seat is symmetrically provided with a slot, and the end of the clamping column away from the mounting frame is clamped in the slot, and the screw sleeve at one end of the clamping column can conveniently be threadedly connected to the outer side of the stud through the screw sleeve, and the clamping column can be conveniently limited through the limiting plate at one end of the clamping column.

[0011] As a preferred technical solution, a baffle is provided on the side of the mounting seat away from the groove, and the baffle is fixedly installed by screws and the mounting seat, and the baffle covers the notch of the side groove; a sleeve is fixedly installed on the inner side of the upper end of the mounting seat, the middle part of the first shaft column is rotatably connected to the inner side of the sleeve, the lower end of the first shaft column is rotatably passed through the sleeve and the first bevel gear for fixed installation, and the upper end of the first shaft column is rotatably passed through the sleeve and the operating handle for fixed installation; the side groove on the mounting seat can be conveniently covered by the baffle on the mounting seat, and the first shaft column can be conveniently limited and rotated in the sleeve by the sleeve on the mounting seat.

[0012] In summary, the utility model mainly has the following beneficial effects:

[0013] First, the stud rotates in the square cavity, so that the clamping column connected with the thread on the outer side of the stud slides in the sliding hole. When the connecting seat on the saponification kettle body is inserted into the groove of the mounting seat, the clamping column extends through the sliding hole and is inserted into the clamping groove on the connecting seat, so that the saponification kettle body can be quickly installed and fixed;

[0014] Second, the first shaft column is rotated by the operating handle so that the first bevel gear connected to the first shaft column meshes with the third bevel gear in the middle of the second shaft column in the transmission side groove. Since the second shaft column rotates on the inner side of the side groove, the third bevel gears on the outer sides of both ends of the second shaft column mesh with the second bevel gears on the outer side of the transmission stud. Therefore, the two studs on the transmission mounting seat can be synchronously meshed. The rotation of the stud causes the clamping column connected to the outer thread to slide, so that the clamping columns at the two locations are inserted into the clamping grooves on the connecting seat. Conversely, when disassembling, it is only necessary to rotate the operating handle in the opposite direction to indirectly separate the clamping column on the mounting seat from the clamping groove on the connecting seat. At this time, the saponification kettle body can be taken out from the mounting frame, thereby facilitating the installation of the saponification kettle body and subsequent maintenance and use. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the utility model;

[0016] Figure 2 It is an exploded view of the utility model;

[0017] Figure 3 The utility model Figure 2 Enlarged view of point A in the middle;

[0018] Figure 4 It is a structural schematic diagram of the fixing mechanism of the utility model.

[0019] Figure numerals: 1, mounting frame, 2, fixing plate, 3, fixing hole, 4, through hole, 5, hanging block, 6, mounting seat, 7, operating mechanism, 701, operating handle, 702, first shaft column, 703, first bevel gear, 704, second shaft column, 705, second bevel gear, 706, third bevel gear, 707, side groove, 8, connecting seat, 9, feed port, 10, discharge port, 11, saponification kettle body, 12, slot, 13, fixing mechanism, 131, stud, 132, square cavity, 133, clamping column, 134, sliding hole, 14, groove, 15, baffle, 16, shaft sleeve, 17, limit plate, 18, screw sleeve. DETAILED DESCRIPTION

[0020] refer to Figures 1 to 4 The grease saponification kettle described in this embodiment includes a saponification kettle body 11 and a mounting frame 1. A through hole 4 is provided on the inner side of the upper end of the mounting frame 1. The saponification kettle body 11 is inserted into the inner side of the through hole 4. A connecting seat 8 is symmetrically fixedly installed on the outer side of the saponification kettle body 11. A mounting seat 6 is symmetrically fixedly installed on the upper end of the mounting frame 1. A groove 14 is provided on the opposite side of the mounting seat 6. The connecting seat 8 and the groove 14 are plug-in connected. A fixing mechanism 13 is provided on the inner side of the mounting seat 6. An operating mechanism 7 is provided on the outer side of the fixing mechanism 13. The fixing mechanism 13 and the connecting seat 8 are snap-fit ​​connected. A feeding port 9 is provided on the upper end of the saponification kettle body 11. A discharging port 10 is provided on the lower end of the saponification kettle body 11. The upper end of the saponification kettle body 11 The hanging blocks 5 are symmetrically welded, and the lower end of the mounting frame 1 is fixedly connected with a fixing plate 2, and the inner side of the fixing plate 2 is provided with fixing holes 3 at equal angles. The mounting frame 1 can be conveniently installed and fixed through the fixing plate 2 with the fixing holes 3 at the lower end of the mounting frame 1. The saponification kettle body 11 can be conveniently hoisted and installed on the mounting frame 1 with the through hole 4 through the hanging blocks 5 on the saponification kettle body 11; the saponification kettle body 11 also includes a hot oil outlet and a hot oil inlet of an external jacket, which can facilitate the heating treatment of the grease in the saponification kettle body 11. A frequency conversion motor is also provided at the upper end of the saponification kettle body 11, and the output end of the frequency conversion motor is connected to the stirring shaft on the kettle cover, which can drive the stirrer on the stirring shaft to stir the grease;

[0021] The fixing mechanism 13 includes a square cavity 132, which is symmetrically arranged on the inner side of the mounting seat 6. A sliding hole 134 is arranged on one side of the square cavity 132. A clamping column 133 is slidably connected to the inner side of the sliding hole 134. A stud 131 is rotatably connected to the inner side of the square cavity 132. One end of the clamping column 133 facing the square cavity 132 is threadedly connected to the outer side of the stud 131. One end of the clamping column 133 away from the square cavity 132 slides through the sliding hole 134 and is clamped with the connecting seat 8. The operating mechanism 7 is arranged at one end of the stud 131 away from the clamping column 133. The stud 131 rotates in the square cavity 132 so that the clamping column 133 threadedly connected to the outer side of the stud 131 slides at the sliding hole 134. When the connecting seat 8 on the saponification kettle body 11 is inserted into the groove 14 of the mounting seat 6, the clamping column 133 extends out through the sliding hole 134 and is inserted into the clamping groove 12 on the connecting seat 8, so that the saponification kettle body 11 can be quickly installed and fixed.

[0022] The operating mechanism 7 includes a side groove 707, which is arranged on a side of the mounting seat 6 away from the groove 14, the inner side of the side groove 707 is rotatably connected with a second shaft column 704, the outer side of the second shaft column 704 is fixedly installed with a third bevel gear 706, the end of the stud 131 away from the clamping column 133 is rotatably extended into the inner side of the side groove 707 and a second bevel gear 705 is fixedly installed, the second bevel gear 705 and the third bevel gear 706 are meshingly connected, the upper end of the mounting seat 6 is rotatably connected with a first shaft column 702, the upper end of the first shaft column 702 is fixedly installed with an operating handle 701, the end of the first shaft column 702 away from the operating handle 701 is rotatably extended into the inner side of the side groove 707 and a first bevel gear 703 is fixedly installed, the first bevel gear 703 and the third bevel gear 706 in the middle of the second shaft column 704 are meshingly connected, and the first shaft column 702 is rotatably connected with the inner side of the side groove 707. 01 Rotate the first shaft column 702 so that the first bevel gear 703 connected to the first shaft column 702 engages with the third bevel gear 706 in the middle of the second shaft column 704 in the transmission side groove 707. Since the second shaft column 704 rotates inside the side groove 707, the third bevel gears 706 on the outer sides of both ends of the second shaft column 704 engage with the second bevel gears 705 on the outer sides of the transmission studs 131. Therefore, the two studs 131 on the transmission mounting seat 6 can be synchronously engaged. The rotation of the studs 131 causes the clamping column 133 connected to the outer thread to slide, so that the clamping columns 133 at the two locations are inserted into the clamping grooves 12 on the connecting seat 8. Conversely, when disassembling, it is only necessary to rotate the operating handle 701 in the opposite direction, so that the mounting seat 6 and the connecting seat 8 can be quickly disassembled and assembled, and the disassembly and assembly of the saponification kettle body 11 is also convenient.

[0023] refer to Figure 2 and Figure 4A screw sleeve 18 is fixedly installed on the inner side of one end of the clamping column 133 close to the square cavity 132, one end of the stud 131 is threadedly connected to the inner side of the screw sleeve 18, one end of the clamping column 133 close to the square cavity 132 is symmetrically fixedly connected to the limiting plate 17, the limiting plate 17 is arranged on the inner side of the square cavity 132, and the outer side of the connecting seat 8 is symmetrically provided with a clamping groove 12, and the end of the clamping column 133 away from the mounting frame 1 is clamped with the clamping groove 12. The stud 131 is threadedly connected to the screw sleeve 18 on the inner side of one end of the clamping column 133, so that the clamping column 133 can slide at the sliding hole 134, and the limiting plate 17 on the clamping column 133 can limit one end of the clamping column 133 in the square cavity 132.

[0024] refer to Figure 2 and Figure 3 A baffle 15 is provided on the side of the mounting seat 6 away from the groove 14. The baffle 15 is fixedly installed by screws and the mounting seat 6. The baffle 15 covers the notch of the side groove 707. A sleeve 16 is fixedly installed on the inner side of the upper end of the mounting seat 6. The middle part of the first shaft column 702 is rotatably connected to the inner side of the sleeve 16. The lower end of the first shaft column 702 rotates through the sleeve 16 and the first bevel gear 703 for fixed installation. The upper end of the first shaft column 702 rotates through the sleeve 16 and the operating handle 701 for fixed installation. The baffle 15 on the mounting seat 6 can cover the notch of the side groove 707, so that the transmission parts of the operating mechanism 7 in the side groove 707 can be protected. By limiting the rotation of the first shaft column 702 on the inner side of the sleeve 16, the third bevel gear 706 in the middle of the second shaft column 704 can be easily operated from the outside of the mounting seat 6 through the operating handle 701.

[0025] Principle and advantages of use: During use, the mounting frame 1 needs to be first installed on the ground using the fixing block at the lower end, and then the mounting frame 1 needs to be lifted by the aerial crane in combination with the lifting block 5 on the saponification kettle body 11, and then the lower end of the saponification kettle body 11 is inserted into the through hole 4 on the mounting frame 1, and the connecting seat 8 on the saponification kettle body 11 is inserted into the groove 14 on the mounting frame 1;

[0026] Then, the first shaft column 702 is rotated by operating the handle 701, so that the first bevel tooth 703 connected to the first shaft column 702 engages with the third bevel tooth 706 in the middle of the second shaft column 704 in the transmission side groove 707. Since the second shaft column 704 rotates inside the side groove 707, the third bevel teeth 706 on the outer sides of both ends of the second shaft column 704 engage with the second bevel teeth 705 on the outer sides of the transmission stud 131. Therefore, the two studs 131 on the transmission mounting seat 6 can be synchronously engaged, and the stud 131 rotates in the square cavity 132 to make the clamping column 133 connected to the outer thread slide, so that the clamping columns 133 at the two locations are inserted into the clamping grooves 12 on the connecting seat 8, and the installation and fixation of the saponification kettle body 11 can be quickly completed.

Claims

1. A grease saponification kettle, comprising a saponification kettle body (11) and a mounting frame (1), characterized in that: A through hole (4) is provided on the inner side of the upper end of the mounting frame (1), the saponification kettle body (11) is inserted into the inner side of the through hole (4), a connecting seat (8) is symmetrically fixedly installed on the outer side of the saponification kettle body (11), a mounting seat (6) is symmetrically fixedly installed on the upper end of the mounting frame (1), a groove (14) is provided on the opposite side of the mounting seat (6), the connecting seat (8) and the groove (14) are plug-in connected, a fixing mechanism (13) is provided on the inner side of the mounting seat (6), an operating mechanism (7) is provided on the outer side of the fixing mechanism (13), the fixing mechanism (13) and the connecting seat (8) are snap-fit ​​connected, a feed port (9) is provided on the upper end of the saponification kettle body (11), a discharge port (10) is provided on the lower end of the saponification kettle body (11), and a hanging block (5) is symmetrically welded to the upper end of the saponification kettle body (11); The fixing mechanism (13) comprises a square cavity (132), wherein the square cavity (132) is symmetrically arranged on the inner side of the mounting seat (6), a sliding hole (134) is arranged on one side of the square cavity (132), a clamping column (133) is slidably connected to the inner side of the sliding hole (134), a stud (131) is rotatably connected to the inner side of the square cavity (132), one end of the clamping column (133) facing the square cavity (132) is threadedly connected to the outer side of the stud (131), one end of the clamping column (133) away from the square cavity (132) slides through the sliding hole (134) and is clamped with the connecting seat (8), and the operating mechanism (7) is arranged at one end of the stud (131) away from the clamping column (133).

2. A grease saponification kettle according to claim 1, characterized in that: The lower end of the mounting frame (1) is fixedly connected to a fixing plate (2), and fixing holes (3) are provided at equal angles on the inner side of the fixing plate (2).

3. A grease saponification kettle according to claim 1, characterized in that: A screw sleeve (18) is fixedly mounted on the inner side of one end of the clamping column (133) close to the square cavity (132), and one end of the stud (131) is threadedly connected to the inner side of the screw sleeve (18).

4. A grease saponification kettle according to claim 1, characterized in that: One end of the clamping column (133) close to the square cavity (132) is symmetrically fixedly connected to a limiting plate (17), and the limiting plate (17) is arranged on the inner side of the square cavity (132).

5. The grease saponification kettle according to claim 1, characterized in that: A clamping groove (12) is symmetrically provided on the outer side of the connecting seat (8), and one end of the clamping column (133) away from the mounting frame (1) is clamped with the clamping groove (12).

6. The grease saponification kettle according to claim 1, characterized in that: The operating mechanism (7) comprises a side groove (707), wherein the side groove (707) is provided on a side of the mounting seat (6) away from the groove (14), the inner side of the side groove (707) is rotatably connected to a second shaft column (704), the outer side of the second shaft column (704) is fixedly mounted with a third bevel gear (706), one end of the stud (131) away from the clamping column (133) is rotatably extended into the inner side of the side groove (707) and a second bevel gear (705) is fixedly mounted thereon, and the second bevel gear (706) is fixedly mounted thereon. 05) and the third bevel tooth (706) are meshingly connected, the upper end of the mounting seat (6) is rotatably connected to the first shaft column (702), the upper end of the first shaft column (702) is fixedly installed with an operating handle (701), the end of the first shaft column (702) away from the operating handle (701) is rotatably extended into the inner side of the side groove (707) and the first bevel tooth (703) is fixedly installed, the first bevel tooth (703) and the third bevel tooth (706) in the middle of the second shaft column (704) are meshingly connected.

7. A grease saponification kettle according to claim 6, characterized in that: A baffle (15) is provided on the side of the mounting seat (6) away from the groove (14), and the baffle (15) is fixedly installed on the mounting seat (6) by screws, and the baffle (15) covers the notch of the side groove (707). A shaft sleeve (16) is fixedly installed on the inner side of the upper end of the mounting seat (6), and the middle part of the first shaft column (702) is rotatably connected to the inner side of the shaft sleeve (16). The lower end of the first shaft column (702) is rotatably passed through the shaft sleeve (16) and the first bevel gear (703) and is fixedly installed. The upper end of the first shaft column (702) is rotatably passed through the shaft sleeve (16) and the operating handle (701) and is fixedly installed.

Citation Information

Patent Citations

  • Saponification kettle for lubricating grease tests

    CN211514487U