Anti-corrosion spraying processing device for hexagon bolt

By designing a spraying mechanism with servo motors, worms and cylinders, and automatic collection of collecting agencies, the problem of low efficiency and uniformity of existing hexagonal bolt spraying devices has been solved, and efficient, uniform spraying and automated collection are achieved.

CN222401883UActive Publication Date: 2025-01-28HANDAN JIACHENG RAILWAY EQUIP CO LTD

Patent Information

Application Number
CN202420833537.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2025-01-28
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

The existing anti-corrosion spraying processing device for hexagon bolts is inefficient during the spraying process, and it is impossible to ensure that all surfaces of hexagon bolts are uniformly sprayed. The bolts need to be removed manually after spraying, which can easily lead to paint residue.

Method used

Design a hexagonal bolt anti -corrosion spray processing device including spraying mechanism and collecting mechanism. The spray mechanism drives the frame and moves left and right through the servo motor, worm and cylinder to ensure that hexagonal bolts can be evenly covered when spraying. The collecting mechanism is automatically collected into the box after the spraying is completed by sliding the connection box and fixed rod.

Benefits of technology

The efficiency and quality of the hexagonal bolt spray was improved, all surfaces were sprayed evenly, and the demand for manual operation was reduced by automatic collecting function, which avoided the residue of coating.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to the technical field of hexagon bolt processing, and discloses a hexagon bolt anti-corrosion spraying processing device which comprises a spraying device body, a spraying mechanism is arranged on the top of the spraying device body, a protective door is rotationally connected to the front side of the spraying device body, an observation opening is formed in the protective door, and a spraying mechanism is arranged on the spraying mechanism. The spraying device comprises a spraying device body, a collecting mechanism is arranged in the spraying device body, a collecting box is slidably connected to the bottom in the spraying device body, the spraying mechanism comprises a placing assembly and a spraying assembly, and the placing assembly is arranged in the spraying device body. According to the hexagonal bolt spraying device, a large number of hexagonal bolts can be placed in the containing frame for spraying work at a time, meanwhile, the hexagonal bolts can be driven to move left and right, the spraying efficiency and quality are improved, and when spraying is completed, the containing frame can be driven to rotate under the action of a worm gear and an arc-shaped block.
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Description

Technical Field

[0001] The utility model relates to the technical field of hexagonal bolt processing, in particular to an anti-corrosion spray processing device for hexagonal bolts. Background Art

[0002] Hexagonal bolts are a common fastener, mainly composed of a head and a screw, wherein the screw has an external thread. This type of bolt usually needs to be used with a nut to fasten two parts with through holes. Hexagonal bolts are widely used in many fields. In the construction field, they are often used to fasten steel structures, steel frames and bridges; in the field of mechanical manufacturing, they are widely used in the production of various automobiles, ships, aviation and machine tools. In the production process of hexagonal bolts, they need to be sprayed with anti-corrosion liquid. When the existing device is spraying the hexagonal bolts, it can only spray one bolt at a time, which is inefficient. In addition, it cannot ensure that all surfaces of the hexagonal bolts can be sprayed during the spraying process, which affects the spraying quality.

[0003] According to the description in a hexagonal bolt anti-corrosion spray processing device published on the patent website (authorization announcement number: CN218308722U), the hexagonal bolt anti-corrosion spray processing device includes "a box body, a tooth plate, a first incomplete gear, a second incomplete gear", etc., to spray the hexagonal bolts.

[0004] In view of the above description, the applicant believes that there are the following problems:

[0005] The hexagonal bolt anti-corrosion spray processing device utilizes a box body, a tooth plate, a first incomplete gear, a second incomplete gear, etc. to spray the hexagonal bolts. However, when the device is in use, the hexagonal bolts after spraying still need to be manually taken out from the placement frame by the staff, which is inefficient. In addition, when manually taking them out, the paint is likely to stick to the hands of the staff and is difficult to clean. Therefore, the device needs to be improved. Utility Model Content

[0006] The utility model aims to provide a hexagonal bolt anti-corrosion spraying processing device to solve the problems raised in the above background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a hexagonal bolt anti-corrosion spraying processing device, comprising a spraying device body, a spraying mechanism is arranged on the top of the spraying device body, a protective door is rotatably connected to the front side of the spraying device body, an observation port is opened inside the protective door, a collection mechanism is arranged inside the spraying device body, and a collection box is slidably connected to the bottom of the spraying device body;

[0008] The spraying mechanism comprises a placing component and a spraying component, wherein the placing component is arranged inside the spraying device body, and the spraying component is arranged on the top of the spraying device body.

[0009] Preferably, the placement assembly includes a servo motor, the servo motor is fixedly connected to the left side of the spray device body, the top of the servo motor is fixedly connected to a worm, the rear side of the worm is meshed with a worm wheel, a first rotating rod is fixedly connected inside the worm wheel, the first rotating rod is rotatably connected to the inside of the spray device body, a first fixed frame is fixedly connected to the right side of the first rotating rod, a first cylinder is fixedly connected inside the first fixed frame, a placement frame is fixedly connected to the right side of the first cylinder, a second cylinder is fixedly connected to the right side of the placement frame, a second fixed frame is fixedly connected to the right side of the second cylinder, a second rotating rod is fixedly connected to the right side of the second fixed frame, the second rotating rod is rotatably connected to the inside of the spray device body, a fixed plate is fixedly connected to the right side of the second rotating rod, an arc block is fixedly connected to the left side of the fixed plate, and the arc block is slidably connected to the right side of the spray device body.

[0010] Preferably, a circular hole is provided inside the placement frame, and a circular groove is provided on the right side of the spray device body. The arc block is slidably connected to the circular groove to facilitate passing through the circular hole. When the hexagonal bolts are sprayed, excess anti-corrosion liquid can enter the collection box through the through hole, and when the placement frame is driven to rotate, the second rotating rod drives the arc block to slide in the circular groove through the fixed plate. The arc block can play a supporting and limiting role when the placement frame rotates, making the rotation more stable.

[0011] Preferably, the spray assembly includes a material storage box, which is fixedly connected to the top of the spray device body, a water pipe is fixedly connected to the left side of the material storage box, a water pump is fixedly connected to the periphery of the water pipe, the water pump is fixedly connected to the top of the spray device body, a liquid storage tank is fixedly connected to the bottom of the water pipe, a nozzle is fixedly connected to the bottom of the liquid storage tank, a connecting rod is fixedly connected to the top of the spray device body, and the top of the connecting rod is fixedly connected to the top of the spray device body.

[0012] Preferably, there are two connecting rods, which are respectively fixedly connected to the top of the liquid storage tank, and there are four nozzles, which are respectively fixedly connected to the bottom of the liquid storage tank, so as to ensure the stability of the liquid storage tank through the connecting rods, and by providing four nozzles, the range of spraying on the hexagonal bolts can be increased, thereby improving the uniformity and achieving a better spraying effect.

[0013] Preferably, the collecting mechanism includes a collecting frame, which is slidably connected to the inside of the spray device body, a through hole is opened inside the collecting frame, a handle is fixedly connected to the front side of the collecting frame, a mounting seat is fixedly connected to the front side of the collecting frame, a fixing rod is fixedly connected to the rear side of the mounting seat, and the fixing rod is inserted into the front side of the spray device body.

[0014] Preferably, a slot is provided on the front side of the spray device body, and the fixing rod is inserted into the slot, so that when the collection frame is slidably connected to the inside of the spray device body, the fixing rod is inserted into the slot, which can limit the collection frame and keep the collection frame in a stable state.

[0015] Compared with the prior art, the utility model provides a hexagonal bolt anti-corrosion spray processing device, which has the following beneficial effects:

[0016] 1. The hexagon bolt anti-corrosion spraying processing device can realize that when spraying the hexagon bolts, a large number of hexagon bolts can be placed in the placement frame for spraying at one time through the provided spraying mechanism, and the hexagon bolts can be driven to move left and right at the same time, thereby improving the efficiency and quality of spraying. When the spraying is completed, the placement frame can be driven to rotate under the action of the worm gear and the arc block, and the hexagon bolts after spraying can be placed in the collection frame for collection, thereby improving the efficiency. The worm gear has a self-locking function to ensure that the hexagon bolts are sprayed properly. To ensure the stability of the placement frame, first put the hexagonal bolts into the placement frame, then use the water pump to transport the anti-corrosion paint in the storage box to the liquid storage tank through the water pipe, and finally spray it out through the nozzle to spray the hexagonal bolts in the placement frame. During the spraying work, the left and right reciprocating movement of the first cylinder and the second cylinder can drive the placement frame to move back and forth, so that the hexagonal bolts roll left and right in the placement frame, so that the parts of the hexagonal bolts that are not sprayed are placed directly above for spraying, so that the spraying is more uniform and the efficiency is improved.

[0017] 2. The hexagonal bolt anti-corrosion spray processing device can put the hexagonal bolts after spraying into the collection frame for collection through the collection mechanism, and the anti-corrosion paint remaining on the hexagonal bolts will enter the collection box through the through hole for collection, and can be reused after subsequent processing, saving resources. Before spraying, the collection frame is first slidably connected to the inside of the spray device body. During the sliding process, the mounting seat will drive the fixing rod to be inserted into the slot on the front side of the spray device body, and the collection frame will be limited to keep it in a stable state. When it is necessary to centrally access the hexagonal bolts after spraying, the collection frame can be pulled out by the handle. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0020] Figure 2 It is a schematic diagram of the spraying mechanism structure;

[0021] Figure 3 A schematic diagram of the component placement structure;

[0022] Figure 4 It is a schematic diagram of the structure of the right side of the second cylinder;

[0023] Figure 5 It is a schematic diagram of the spraying component structure;

[0024] Figure 6 It is a schematic diagram of the collection mechanism structure;

[0025] Figure 7 It is a schematic diagram of the cross-sectional structure of the collection frame.

[0026] In the figure: 1. spraying device body; 2. spraying mechanism; 3. protective door; 4. observation port; 5. collecting mechanism; 6. collecting box; 21. placing component; 22. spraying component; 211. servo motor; 212. worm; 213. first rotating rod; 214. worm gear; 215. first fixed frame; 216. first cylinder; 217. placing frame; 218. second cylinder; 219. second fixed frame; 2191. arc block; 2192. fixed plate; 2193. second rotating rod; 221. material storage box; 222. water pump; 223. water pipe; 224. connecting rod; 225. liquid storage box; 226. nozzle; 51. collecting frame; 52. through hole; 53. handle; 54. mounting seat; 55. fixing rod. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0029] The utility model provides the following technical solutions:

[0030] Embodiment 1

[0031] See also Figure 1-7 The utility model provides a technical solution: a hexagonal bolt anti-corrosion spray processing device, including a spray device body 1, a spray mechanism 2 is arranged on the top of the spray device body 1, a protective door 3 is rotatably connected to the front side of the spray device body 1, an observation port 4 is opened inside the protective door 3, a collecting mechanism 5 is arranged inside the spray device body 1, and a collecting box 6 is slidably connected to the bottom of the spray device body 1, the spray mechanism 2 includes a placing component 21 and a spray component 22, the placing component 21 is arranged inside the spray device body 1, and the spray component 22 is arranged on the top of the spray device body 1.

[0032] The placement component 21 includes a servo motor 211, which is fixedly connected to the left side of the spray device body 1. A worm 212 is fixedly connected to the top of the servo motor 211, and a worm wheel 214 is meshed with the rear side of the worm 212. A first rotating rod 213 is fixedly connected inside the worm wheel 214. The first rotating rod 213 is rotatably connected to the inside of the spray device body 1. A first fixed frame 215 is fixedly connected to the right side of the first rotating rod 213, and a first cylinder 216 is fixedly connected inside the first fixed frame 215. A placement frame 217 is fixedly connected to the right side of the first cylinder 216. A second cylinder 218 is fixedly connected to the right side of the placement frame 217. A second fixed frame 219 is fixedly connected to the right side of the second cylinder 218. A second rotating rod 2193 is fixedly connected to the right side of the second fixed frame 219. The second rotating rod 2193 rotatably connects to the inside of the spray device body 1. It is movably connected to the inside of the spray device body 1, and a fixed plate 2192 is fixedly connected to the right side of the second rotating rod 2193, and an arc block 2191 is fixedly connected to the left side of the fixed plate 2192. The arc block 2191 is slidably connected to the right side of the spray device body 1. A circular hole is opened inside the placement frame 217, and a circular groove is opened on the right side of the spray device body 1. The arc block 2191 is slidably connected to the circular groove, which is convenient for passing through the circular hole. When the hexagonal bolts are sprayed, excess anti-corrosion liquid can enter the collection box 6 through the through hole 52, and when the placement frame 217 is driven to rotate, the second rotating rod 2193 drives the arc block 2191 to slide in the circular groove through the fixed plate 2192. The arc block 2191 can play a supporting and limiting role when the placement frame 217 rotates, making the rotation more stable.

[0033] See also Figure 1-7 The utility model provides a technical solution: the spraying assembly 22 includes a material storage box 221, the material storage box 221 is fixedly connected to the top of the spraying device body 1, the left side of the material storage box 221 is fixedly connected to a water pipe 223, the periphery of the water pipe 223 is fixedly connected to a water pump 222, the water pump 222 is fixedly connected to the top of the spraying device body 1, the bottom of the water pipe 223 is fixedly connected to a liquid storage box 225, the bottom of the liquid storage box 225 is fixedly connected to a nozzle 226, and the top of the liquid storage box 225 is fixedly connected to a connecting rod 2 24. The top of the connecting rod 224 is fixedly connected to the top of the spray device body 1. Two connecting rods 224 are provided, and the two connecting rods 224 are respectively fixedly connected to the top of the liquid storage tank 225. Four nozzles 226 are provided, and the four nozzles 226 are respectively fixedly connected to the bottom of the liquid storage tank 225, so as to ensure the stability of the liquid storage tank through the connecting rod 224. By providing four nozzles 226, the range of spraying the hexagonal bolts can be increased, thereby improving the uniformity and making the spraying effect better.

[0034] Embodiment 2

[0035] See also Figure 1-7On the basis of the first embodiment, the collecting mechanism 5 further comprises a collecting frame 51, the collecting frame 51 is slidably connected to the inside of the spraying device body 1, a through hole 52 is provided inside the collecting frame 51, a handle 53 is fixedly connected to the front side of the collecting frame 51, a mounting seat 54 is fixedly connected to the front side of the collecting frame 51, a fixing rod 55 is fixedly connected to the rear side of the mounting seat 54, the fixing rod 55 is plugged into the front side of the spraying device body 1, a slot is provided on the front side of the spraying device body 1, and the fixing rod 55 is plugged into the slot, so that when the collecting frame 51 is slidably connected to the inside of the spraying device body 1, the fixing rod 55 is plugged into the slot, and the collecting frame 51 can be limited, so that the collecting frame 51 is in a stable state.

[0036] In actual operation, when the device is used, the collecting frame 51 is first slidably connected to the inside of the spraying device body 1. During the sliding process, the mounting seat 54 drives the fixing rod 55 to be inserted into the slot on the front side of the spraying device body 1, and the collecting frame 51 is limited so that the collecting frame 51 is in a stable state. Then the protective door 3 is opened, and the hexagonal bolts are placed in the placement frame 217. Then the protective door 3 is closed to make the spraying device body 1 in a sealed state. Then the water pump 222 transports the anti-corrosion paint in the storage box 221 to the liquid storage tank 225 through the water pipe 223, and finally sprays it out through the nozzle 226, so that the hexagonal bolts in the placement frame 217 can be sprayed. During the spraying operation, the placement frame 217 can be driven to move back and forth left and right by the left and right reciprocating movement of the first cylinder 216 and the second cylinder 218, so that the hexagonal bolts roll left and right in the placement frame 217, so that the part that the hexagonal bolts are not sprayed is directly above for spraying. The spraying work makes the spraying more uniform and improves the efficiency. When the hexagonal bolts are sprayed, the excess anti-corrosion liquid will enter the collection box 6 through the through hole 52 for collection. When the spraying is completed, the servo motor 211 drives the worm 212 to rotate, so that the worm 212 drives the first rotating rod 213 fixedly connected in the worm gear 214 to rotate. When the first rotating rod 213 rotates, the first fixed frame 215 drives the first cylinder 216 to rotate, and the first cylinder 216 drives the placement frame 217 to rotate, so that the placement frame 217 drives the second rotating rod 2193 to rotate through the second fixed frame 219. When the second rotating rod 2193 rotates, the fixed plate 2192 drives the arc block 2191 to slide in the circular groove. The hexagonal bolts that have been sprayed can be put into the collection frame 51 for collection by rotating the placement frame 217. When it is necessary to centrally access the hexagonal bolts that have been sprayed, the collection frame 51 can be pulled out by the handle 53.

[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

Claims

1. A hexagon bolt anti-corrosion spraying processing device, comprising a spraying device body (1), characterized in that: A spraying mechanism (2) is arranged on the top of the spraying device body (1); a protective door (3) is rotatably connected to the front side of the spraying device body (1); an observation port (4) is provided inside the protective door (3); a collecting mechanism (5) is arranged inside the spraying device body (1); and a collecting box (6) is slidably connected to the bottom of the spraying device body (1); The spraying mechanism (2) comprises a placement component (21) and a spraying component (22); the placement component (21) is arranged inside the spraying device body (1); and the spraying component (22) is arranged on the top of the spraying device body (1).

2. The anti-corrosion spraying processing device for hexagonal bolts according to claim 1, characterized in that: The placement component (21) comprises a servo motor (211), the servo motor (211) is fixedly connected to the left side of the spray device body (1), a worm (212) is fixedly connected to the top of the servo motor (211), a worm wheel (214) is meshed at the rear side of the worm (212), a first rotating rod (213) is fixedly connected inside the worm wheel (214), the first rotating rod (213) is rotatably connected to the inside of the spray device body (1), a first fixed frame (215) is fixedly connected to the right side of the first rotating rod (213), a first cylinder (216) is fixedly connected inside the first fixed frame (215), and the first cylinder (216) is fixedly connected to the inside of the first fixed frame (215). 6) A placement frame (217) is fixedly connected on the right side, a second cylinder (218) is fixedly connected on the right side of the placement frame (217), a second fixed frame (219) is fixedly connected on the right side of the second cylinder (218), a second rotating rod (2193) is fixedly connected on the right side of the second fixed frame (219), the second rotating rod (2193) is rotatably connected to the inside of the spray device body (1), a fixed plate (2192) is fixedly connected on the right side of the second rotating rod (2193), an arc block (2191) is fixedly connected on the left side of the fixed plate (2192), and the arc block (2191) is slidably connected to the right side of the spray device body (1).

3. The anti-corrosion spraying processing device for hexagonal bolts according to claim 2, characterized in that: A circular hole is provided inside the placement frame (217), a circular groove is provided on the right side of the spray device body (1), and the arc block (2191) is slidably connected in the circular groove.

4. The anti-corrosion spraying processing device for hexagonal bolts according to claim 1, characterized in that: The spray assembly (22) comprises a material storage box (221), the material storage box (221) is fixedly connected to the top of the spray device body (1), a water pipe (223) is fixedly connected to the left side of the material storage box (221), a water pump (222) is fixedly connected to the periphery of the water pipe (223), the water pump (222) is fixedly connected to the top of the spray device body (1), the bottom of the water pipe (223) is fixedly connected to a liquid storage box (225), the bottom of the liquid storage box (225) is fixedly connected to a nozzle (226), the top of the liquid storage box (225) is fixedly connected to a connecting rod (224), and the top of the connecting rod (224) is fixedly connected to the top of the spray device body (1).

5. The anti-corrosion spraying processing device for hexagonal bolts according to claim 4, characterized in that: Two connecting rods (224) are provided, and the two connecting rods (224) are respectively fixedly connected to the top of the liquid storage tank (225); four spray heads (226) are provided, and the four spray heads (226) are respectively fixedly connected to the bottom of the liquid storage tank (225).

6. The anti-corrosion spraying processing device for hexagonal bolts according to claim 1, characterized in that: The collecting mechanism (5) comprises a collecting frame (51), the collecting frame (51) is slidably connected to the inside of the spraying device body (1), a through hole (52) is provided inside the collecting frame (51), a handle (53) is fixedly connected to the front side of the collecting frame (51), a mounting seat (54) is fixedly connected to the front side of the collecting frame (51), a fixing rod (55) is fixedly connected to the rear side of the mounting seat (54), and the fixing rod (55) is plugged into the front side of the spraying device body (1).

7. The anti-corrosion spraying processing device for hexagonal bolts according to claim 6, characterized in that: A slot is provided on the front side of the spray device body (1), and the fixing rod (55) is inserted into the slot.

Citation Information

Patent Citations

  • Anti-corrosion spraying processing device for hexagon bolt

    CN218308722U

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