High-definition punching visual inspection device

By designing high -definition punch visual detection devices, automatic detection and removal are used to use conveyor belts and transmission motors, and non -compatible products solve the problem of low efficiency in the existing technology detection process, and improve the degree of detection efficiency and automation.

CN222402395UActive Publication Date: 2025-01-28TIANJIN HUAXU SHENGTAI TECH
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421138389.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-01-28
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

The existing visual detection devices have a wide variety of detection processes, resulting in low detection efficiency.

Method used

A high -definition punch visual detection device is designed, including side boards, conveyor belts, transmission motors, detection of waste components and lighting detection components. The device automatically detects the camera through the conveyor belt automatic mobile items, and automatically eliminates unqualified products through the cylinder and transmission motor.

Benefits of technology

The test efficiency has been improved, and the automation testing and eliminating unqualified products have been achieved, and the tedious processes of artificial operation have been reduced.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222402395U_ABST
    Figure CN222402395U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of punching detection, and discloses a high-definition punching visual detection device which comprises a side plate, a conveying belt is rotatably installed in the middle of the side plate, synchronous belt wheels are arranged on the left side and the right side of the interior of the conveying belt, and a transmission motor is fixedly installed at the rear end of the side plate. The transmission end of the front end of the transmission motor is fixedly connected with a synchronous belt wheel in the conveying belt, a detection waste removing assembly is arranged above the side plate, and an illumination detection assembly is arranged above the detection waste removing assembly. The detecting and waste removing assembly comprises a first material blocking plate. According to the high-definition punching visual detection device, by installing the detection and waste elimination assembly, when the visual detection device detects punched equipment which is automatically detected on a conveying belt, the visual detection device can be jacked through a waste elimination cylinder after hole unqualified products are detected, so that the unqualified products can be eliminated to be away from the conveying belt, and the production efficiency is improved; and the use is more practical.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of hole punching detection, in particular to a high-definition hole punching visual detection device. Background Art

[0002] Plastic products are a general term for daily necessities, industrial products, etc. that are made of plastic as the main raw material, and punching is required during the processing of plastic products.

[0003] After the punching process of plastic products, due to the error of the punching process, it is often necessary to inspect the surface and holes of the punched plastic products in order to eliminate unqualified products and ensure the production quality of the products.

[0004] When the visual inspection device of the prior art is used, the process of inspecting an object is to manually place the object and then remove the object after obtaining the inspection information. However, the inspection efficiency of the inspection device is low due to the complicated process. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] The purpose of the utility model is to provide a high-definition perforation visual inspection device to solve the problem in the above background technology that the inspection process is complicated and the inspection efficiency of the inspection device is low.

[0007] (II) Technical solution

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-definition perforation visual inspection device, comprising a side plate, a conveyor belt is rotatably installed in the middle of the side plate, synchronous pulleys are arranged on the left and right sides of the inside of the conveyor belt, a transmission motor is fixedly installed at the rear end of the side plate, and the transmission end of the front end of the transmission motor is fixedly connected to the synchronous pulley inside the conveyor belt, a detection and rejection component is arranged above the side plate, and a lighting detection component is arranged above the detection and rejection component;

[0009] The detection and waste rejection component includes a baffle plate 1, which is fixedly installed on the upper end of the conveyor belt, a baffle plate 2 is fixedly installed in the middle of the baffle plate 1, and a detection groove is fixedly set in the middle of the baffle plate 1 and the baffle plate 2.

[0010] Preferably, a mounting plate is fixedly installed on the upper end of the side plate, and a cylinder is fixedly installed on the middle part of the mounting plate, so that when the visual inspection device is inspecting the punching equipment automatically inspected on the conveyor belt, it can push the waste rejection cylinder after detecting defective products with holes, so that the defective products can be rejected away from the conveyor belt, thereby improving production efficiency and being more practical when in use.

[0011] Preferably, a contact plate is fixedly mounted on the rear end of the cylinder, and a material discharge chute is fixedly arranged on the left side of the contact plate, so as to directly contact with the object and push the object so that the object can enter the material discharge chute.

[0012] Preferably, a waste rejection inclined plate is fixedly installed at the lower end of the discharge chute, and a controller is fixedly installed above the waste rejection inclined plate.

[0013] Preferably, the lighting detection assembly includes a support rod, which is fixedly mounted on the upper end of the side plate, and a top plate is fixedly mounted on the upper end of the support rod. The object to be detected is manually placed in the detection slot and limited by the first and second baffle plates. Then, the transmission motor is started, and the transmission end of the transmission motor drives the synchronous pulley inside the conveyor belt to rotate. After the synchronous pulley rotates, it drives the conveyor belt to rotate, so that the conveyor belt drives the objects above to move. When the objects move under the detection camera, the started detection camera performs visual detection on the objects below, and at the same time transmits the visual detection information to the digital display screen. After the detection is qualified, the conveyor belt drives its transmission to discharge it. When the detection camera detects that it is unqualified during the detection, the detection camera sends a signal to the controller, and the controller controls the starting cylinder to push backwards, and the cylinder pushes the contact plate backwards, so that the contact plate pushes the objects through the discharge chute and the waste rejection inclined plate and then discharges them. When the lighting conditions in the detection environment are not good, the lighting lamp therein can be started, and the lighting lamp is used to illuminate the external environment, thereby improving the accuracy of the detection camera.

[0014] Preferably, a detection camera is fixedly installed at the lower end of the top plate, and an outer ring is fixedly installed at the outer end of the support rod, which can effectively solve the problem of low detection efficiency of the detection device due to the complicated process when the visual detection device in the prior art is used, wherein the process of detecting objects is to manually place the objects and then remove the objects after obtaining the detection information.

[0015] Preferably, a lighting lamp is fixedly installed inside the outer ring, and a digital display screen is fixedly installed on the right end of the support rod on the right side of the lighting lamp, so that when the visual inspection device is in use, it can illuminate the holes of the equipment after the punching process, so that the inspection camera can illuminate the equipment more clearly.

[0016] Preferably, the controller is fixedly connected to the support rod, the detection camera is electrically connected to the controller, and the controller is electrically connected to the cylinder and the transmission motor, so that after the detection camera detects unqualified samples, it can start the cylinder and the transmission motor through electrical control, so that the entire detection device can continue to operate after rejecting unqualified products.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. The high-definition punching visual inspection device is installed with a detection and rejection component, so that when the visual inspection device is inspecting the punching equipment automatically detected on the conveyor belt, it can push the rejection cylinder after detecting defective products with holes, so that the defective products can be rejected away from the conveyor belt, thereby improving production efficiency and being more practical in use;

[0019] 2. The high-definition punching visual inspection device is equipped with a lighting lamp, so that when the visual inspection device is in use, it can illuminate the holes of the equipment after the punching process, so that the inspection camera can perform lighting inspection on the equipment more clearly;

[0020] 3. The high-definition punching visual inspection device, by installing a controller, can enable the inspection camera to start the cylinder and the transmission motor through electronic control after detecting unqualified samples, so that the entire inspection device can continue to operate after rejecting unqualified products. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0022] Figure 2 This is a three-dimensional detailed structure diagram of the utility model. Figure 1 ;

[0023] Figure 3 This is a three-dimensional detailed structure diagram of the utility model. Figure 2 ;

[0024] Figure 4 This is a schematic diagram of the enlarged structure of the local details of the lighting detection component of the utility model;

[0025] Figure 5 This is a schematic diagram of the enlarged structure of the local details of the waste rejection component of the utility model.

[0026] In the figure: 1. side plate; 2. conveyor belt; 3. transmission motor; 4. detection and rejection assembly; 401. baffle plate 1; 402. baffle plate 2; 403. placement and detection slot; 404. mounting plate; 405. cylinder; 406. contact plate; 407. unloading chute; 408. rejection inclined plate; 409. controller; 5. lighting and detection assembly; 501. support rod; 502. top plate; 503. detection camera; 504. outer ring; 505. lighting lamp; 506. digital display screen. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figure 1-Figure 5 The utility model provides a technical solution: a high-definition punching visual inspection device, including a side plate 1, a conveyor belt 2 is rotatably installed in the middle of the side plate 1, and synchronous pulleys are arranged on the left and right sides of the conveyor belt 2. A transmission motor 3 is fixedly installed at the rear end of the side plate 1, and the transmission end of the front end of the transmission motor 3 is fixedly connected to the synchronous pulley inside the conveyor belt 2. A detection and rejection component 4 is arranged above the side plate 1, and a lighting detection component 5 is arranged above the detection and rejection component 4;

[0029] The detection and rejection component 4 includes a baffle plate 401, which is fixedly installed on the upper end of the conveyor belt 2, a baffle plate 402 is fixedly installed in the middle of the baffle plate 401, and a detection slot 403 is fixedly set in the middle of the baffle plate 401 and the baffle plate 402.

[0030] A mounting plate 404 is fixedly installed on the upper end of the side plate 1, a cylinder 405 is fixedly installed in the middle of the mounting plate 404, a contact plate 406 is fixedly installed at the rear end of the cylinder 405, a material discharge chute 407 is fixedly arranged on the left side of the contact plate 406, a waste rejection inclined plate 408 is fixedly installed at the lower end of the material discharge chute 407, and a controller 409 is fixedly installed above the waste rejection inclined plate 408. When the visual inspection device needs to be used to detect the quality of punching, the object to be inspected is manually placed in the placement and inspection groove 403, which is limited by the material baffle plate 1 401 and the material baffle plate 2 402, and then the transmission motor 3 is started. The transmission end of the transmission motor 3 drives the synchronous pulley inside the conveyor belt 2 to rotate, and the synchronous pulley rotates and drives the conveyor belt 2 to rotate, so that the conveyor belt 2 drives the objects above to move, and after the objects move and pass under the detection camera 503, the objects below are inspected.

[0031] The lighting detection assembly 5 includes a support rod 501, which is fixedly mounted on the upper end of the side plate 1, a top plate 502 is fixedly mounted on the upper end of the support rod 501, a detection camera 503 is fixedly mounted on the lower end of the top plate 502, an outer ring 504 is fixedly mounted on the outer end of the support rod 501, a lighting lamp 505 is fixedly mounted inside the outer ring 504, a digital display screen 506 is fixedly mounted on the right end of the support rod 501 on the right side of the lighting lamp 505, a controller 409 is fixedly connected to the support rod 501, the detection camera 503 is electrically connected to the controller 409, and the controller 409 is electrically connected The cylinder 405 and the transmission motor 3, after being started, the detection camera 503 performs a visual inspection on the objects below, and transmits the visual inspection information to the digital display screen 506. After the inspection is qualified, the conveyor belt 2 drives the transmission to discharge it. When the detection camera 503 detects unqualified during the inspection, the detection camera 503 sends a signal to the controller 409. The controller 409 controls the start of the cylinder 405 to push backwards. The cylinder 405 pushes the contact plate 406 backwards, so that the contact plate 406 pushes the objects through the discharge chute 407 and the waste rejection inclined plate 408 and then discharges them.

[0032] Working principle: When it is necessary to use the visual inspection device to detect the quality of punching, the object to be inspected is manually placed in the inspection slot 403, which is limited by the baffle plate 1 401 and the baffle plate 2 402, and then the transmission motor 3 is started. The transmission end of the transmission motor 3 drives the synchronous pulley inside the conveyor belt 2 to rotate, and the synchronous pulley rotates and drives the conveyor belt 2 to rotate, so that the conveyor belt 2 drives the objects above to move. When the objects move under the inspection camera 503, the started inspection camera 503 performs visual inspection on the objects below, and transmits the visual inspection information to the digital display screen 506. After the inspection is qualified, the conveyor belt 2 drives the transmission to discharge it. When the inspection camera 503 detects that it is unqualified during the inspection, the inspection camera 503 sends a signal to the controller 409. The controller 409 controls the starting cylinder 405 to push backward, and the cylinder 405 pushes the contact plate 406 backward, so that the contact plate 406 pushes the objects through the discharge chute 407 and the waste rejection inclined plate 408 and then discharges them.

[0033] Finally, it should be noted that the above content is only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Simple modifications or equivalent substitutions of the technical solution of the utility model by ordinary technicians in this field do not deviate from the essence and scope of the technical solution of the utility model.

Claims

1. A high-definition perforation visual inspection device, comprising a side plate (1), characterized in that: A conveyor belt (2) is rotatably mounted in the middle of the side plate (1), synchronous pulleys are arranged on the left and right sides of the conveyor belt (2), a transmission motor (3) is fixedly mounted at the rear end of the side plate (1), a transmission end at the front end of the transmission motor (3) is fixedly connected to the synchronous pulley inside the conveyor belt (2), a waste detection and rejection component (4) is arranged above the side plate (1), and a lighting detection component (5) is arranged above the waste detection and rejection component (4); The waste detection and rejection component (4) comprises a baffle plate 1 (401), wherein the baffle plate 1 (401) is fixedly mounted on the upper end of the conveyor belt (2), a baffle plate 2 (402) is fixedly mounted in the middle of the baffle plate 1 (401), and a detection slot (403) is fixedly arranged in the middle of the baffle plate 1 (401) and the baffle plate 2 (402).

2. A high-definition perforation visual inspection device according to claim 1, characterized in that: A mounting plate (404) is fixedly mounted on the upper end of the side plate (1), and a cylinder (405) is fixedly mounted on the middle portion of the mounting plate (404).

3. A high-definition perforation visual inspection device according to claim 2, characterized in that: A contact plate (406) is fixedly mounted on the rear end of the cylinder (405), and a material discharge chute (407) is fixedly arranged on the left side of the contact plate (406).

4. A high-definition perforation visual inspection device according to claim 3, characterized in that: A waste rejection inclined plate (408) is fixedly installed at the lower end of the material discharge chute (407), and a controller (409) is fixedly installed above the waste rejection inclined plate (408).

5. A high-definition perforation visual inspection device according to claim 4, characterized in that: The lighting detection assembly (5) comprises a support rod (501), wherein the support rod (501) is fixedly mounted on the upper end of the side plate (1), and a top plate (502) is fixedly mounted on the upper end of the support rod (501).

6. A high-definition perforation visual inspection device according to claim 5, characterized in that: A detection camera (503) is fixedly mounted on the lower end of the top plate (502), and an outer ring (504) is fixedly mounted on the outer end of the support rod (501).

7. A high-definition perforation visual inspection device according to claim 6, characterized in that: A lighting lamp (505) is fixedly installed inside the outer ring (504), and a digital display screen (506) is fixedly installed on the right end of the support rod (501) on the right side of the lighting lamp (505).

8. A high-definition perforation visual inspection device according to claim 7, characterized in that: The controller (409) is fixedly connected to the support rod (501), the detection camera (503) is electrically connected to the controller (409), and the controller (409) is electrically connected to the cylinder (405) and the transmission motor (3).