Front left air chamber support casting surface desanding device

By designing a high -voltage air nozzle for casting and sand removal device for the tilt air pipe, combined with the electric push rod and the gear shift system, the problem of the problem of poor cast sand in the existing technologies to remove the poor effect, realize high efficiency, quality, quality, quality and quality Reliable sand removal effect.

CN222402598UActive Publication Date: 2025-01-28SILVER ANHUI FOUNDRY
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Patent Information

Application Number
CN202420916915.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-01-28
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

In the prior art, the molded sand removal effect on the surface of the casting is poor, resulting in low sand removal efficiency and the inability to ensure the quality of the casting processing.

Method used

Design a sand removal device on the surface of the front left air room bracket casting, uses high -pressure air nozzle to remove sand, and increase the scope of sand removal through the intake design of the air intake tube, combined with the electric push rod and the gear rack system, to achieve the clamping and holding of the castings and the holding of the castings Fully remove sand.

Benefits of technology

The efficiency and quality of casting sand removal are improved, and no residual sand particles are left on the surface of the casting, and the overall quality of the casting processing is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a front left air chamber support casting surface desanding device, which relates to the technical field of automobile casting processing and comprises a base, one side of the base is fixedly connected with a fixing frame, and two sides of the inside of the fixing frame are fixedly connected with air inlet pipes. High-pressure air can be sprayed out of the nozzles through the connecting pipes and the air inlet pipes, molding sand on the surface of a casting is removed, meanwhile, the two air inlet pipes are designed in an inclined mode, the sand removing range of the casting can be widened, the casting is detected through the detector, it is guaranteed that no residual sand grains exist on the surface of the casting, and the sand removing quality of the casting is guaranteed. An electric push rod works to push one ends of two rotating plates to move, one ends of two clamping pieces can be driven to be opened and closed, a casting is clamped, the clamped casting moves along with a conveyor and is subjected to sand removal and detection, meanwhile, through meshing between a gear and a rack, the casting can rotate when moving to the working position, and the sand removal efficiency of the casting is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile casting processing, in particular to a device for removing sand from the surface of a front left air chamber bracket casting. Background Art

[0002] The air chamber bracket of the car is used to connect the brake air chamber and the axle to ensure that the thrust output by the brake air chamber is transmitted to the axle brake system in a certain form. The processing of the air chamber bracket is mostly done by casting. After the casting is completed, a large amount of molding sand will adhere to the surface of the casting, and these surface molding sands need to be further removed.

[0003] For example, publication number CN210435345U discloses a vibrating sand-falling device for a chamber bracket casting suitable for a vehicle brake chamber, comprising a base, a frame, a screen and a vibration motor; the base has two opposite groups, and the left and right sides of the frame are respectively connected to one group of bases through the same compression spring, and the expansion and contraction direction of the compression spring is vertical; a molding sand collecting bucket is connected to the bottom of the frame; the combined force of the exciting forces of the two vibration motors is perpendicular to the upper plane of the frame; and the screen is flatly connected to the upper plane of the frame.

[0004] In the prior art, since a large amount of molding sand occupies the surface of the casting, the sand is generally removed by vibrating the casting. However, this method can only remove some molding sand that is not strongly adhered. For some molding sand that is more tightly adhered, the vibration method is not easy to make it fall off, resulting in poor sand removal effect, incomplete removal of molding sand, low sand removal efficiency, and the inability to guarantee the quality of casting processing. Utility Model Content

[0005] The utility model aims to solve the problem in the prior art that the removal effect of the molding sand tightly adhered to the casting is poor, resulting in low sand removal efficiency of the casting, and proposes a sand removal device for the surface of the front left air chamber bracket casting.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a sand removal device for the surface of the front left air chamber bracket casting, comprising a base, one side of the base is fixedly connected to a fixed frame, both sides of the interior of the fixed frame are fixedly connected to an intake pipe, a plurality of nozzles are installed on the outer surface of the intake pipe, the outside of the intake pipe is fixedly connected to a connecting pipe, one side of the base is fixedly connected to a collecting box, one side of the collecting box is clamped with a baffle, one side of the base is fixedly connected to a supporting frame, a conveyor is installed in the middle of the supporting frame, and the conveyor passes through the fixed frame.

[0007] Preferably, a conveyor belt is installed on one side of the base.

[0008] Preferably, a detector is provided above the conveyor belt, and one end of the detector is fixedly connected to one side of the fixed frame.

[0009] Preferably, one side of the conveyor is rotatably connected to a rotating rod, one end of the rotating rod is fixedly connected to a fixed plate, and one side of the fixed plate is fixedly connected to a fixed block.

[0010] Preferably, a mounting groove is provided on one side of the fixing block, an electric push rod is fixedly connected inside the mounting groove, and one end of the electric push rod passes through the fixing block.

[0011] Preferably, one end of the electric push rod is rotatably connected to two rotating plates, one end of the rotating plate is rotatably connected to a clamping member, and one end of the clamping member is rotatably connected to one side of the fixed block.

[0012] Preferably, a gear is fixedly connected to the outside of the rotating rod, a rack is fixedly connected to one side of the fixed frame, and the rack is meshed with the gear.

[0013] Compared with the prior art, the advantages and positive effects of the utility model are:

[0014] 1. In the utility model, an external air source is connected through a connecting pipe, and high-pressure air can be ejected from a nozzle through the connecting pipe and the air inlet pipe to remove the molding sand on the surface of the casting. At the same time, the two air inlet pipes are inclined, which can increase the sand removal range of the casting. The casting is tested by a detector to ensure that there is no residual sand on the surface of the casting, thereby ensuring the quality of sand removal from the casting.

[0015] 2. In the utility model, the electric push rod drives one end of the two rotating plates to move, which can drive one end of the two clamping members to open and close, clamp the casting, and the clamped casting moves with the conveyor to remove sand and detect. At the same time, through the meshing between the gear and the rack, the casting can rotate when it moves to the working position, thereby improving the efficiency of casting sand removal. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A three-dimensional structural schematic diagram of a device for removing sand from the surface of a front left air chamber bracket casting proposed by the utility model;

[0017] Figure 2 The utility model provides a schematic diagram of the internal cross-sectional structure of the device for removing sand from the surface of the front left air chamber bracket casting;

[0018] Figure 3 This is a schematic diagram of the planar structure of a device for removing sand from the surface of a front left air chamber bracket casting proposed by the utility model;

[0019] Figure 4 The utility model provides a schematic diagram of the fixed block connection structure of the surface sand removal device of the front left air chamber bracket casting.

[0020] Legend: 1. Base; 2. Conveyor belt; 3. Fixed frame; 4. Connecting pipe; 5. Support frame; 6. Conveyor; 7. Fixed plate; 8. Fixed block; 9. Detector; 10. Baffle; 11. Collecting box; 12. Inlet pipe; 13. Nozzle; 14. Rack; 15. Gear; 16. Rotating rod; 17. Rotating plate; 18. Clamp; 19. Mounting slot; 20. Electric push rod. DETAILED DESCRIPTION

[0021] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0022] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure. Embodiment 1

[0023] like Figure 1-4 As shown, the utility model provides a surface sand removal device for a front left air chamber bracket casting, comprising a base 1, one side of the base 1 is fixedly connected to a fixing frame 3, both sides of the interior of the fixing frame 3 are fixedly connected to an air intake pipe 12, a plurality of nozzles 13 are installed on the outer surface of the air intake pipe 12, the outside of the air intake pipe 12 is fixedly connected to a connecting pipe 4, one side of the base 1 is fixedly connected to a collecting box 11, one side of the collecting box 11 is clamped with a baffle 10, one side of the base 1 is fixedly connected to a supporting frame 5, a conveyor 6 is installed in the middle of the supporting frame 5, and the conveyor 6 passes through the fixing frame 3; a conveyor belt 2 is installed on one side of the base 1; a detector 9 is arranged above the conveyor belt 2, and one end of the detector 9 is fixedly connected to one side of the fixing frame 3.

[0024] The connecting pipe 4 is connected to an external air source, and high-pressure air is ejected from the nozzle 13 through the connecting pipe 4 and the air inlet pipe 12. When the casting moves to this position, the high-pressure air removes the molding sand on the surface of the casting. The two air inlet pipes 12 are distributed on both sides of the fixed frame 3, and the two air inlet pipes 12 are inclined to increase the sand removal area. A detector 9 is provided on one side of the fixed frame 3, and a conveyor belt 2 is provided below the detector 9. The detector 9 can detect the quality of the rotating casting, and the detection result of the detector 9 can be displayed on the display screen. When the casting is qualified, the electric push rod 20 works to push the two The clamping pieces 18 are opened to send the castings to the conveyor belt 2. The castings that pass the inspection are transported to other places along the conveyor belt 2 for subsequent processing. The unqualified castings are clamped and continue to move one circle with the conveyor 6, and are moved to the air inlet pipe 12 again for secondary sand removal and inspection to ensure that no sand is missed on the castings and the quality of sand removal from the castings is guaranteed. A collecting box 11 is provided at the air inlet pipe 12, and a plurality of openings are opened on the baffle 10, and the baffle 10 is clamped on the collecting box 11. The sand particles fall into the interior of the collecting box 11 through the openings opened by the baffle 10, so that the sand particles are easily collected. Embodiment 2

[0025] like Figure 3 and Figure 4 As shown, a rotating rod 16 is rotatably connected to one side of the conveyor 6, one end of the rotating rod 16 is fixedly connected to a fixed plate 7, and one side of the fixed plate 7 is fixedly connected to a fixed block 8; a mounting groove 19 is provided on one side of the fixed block 8, and an electric push rod 20 is fixedly connected inside the mounting groove 19, and one end of the electric push rod 20 passes through the fixed block 8; one end of the electric push rod 20 is rotatably connected to two rotating plates 17, one end of the rotating plate 17 is rotatably connected to a clamping member 18, and one end of the clamping member 18 is rotatably connected to one side of the fixed block 8; the outside of the rotating rod 16 is fixedly connected to a gear 15, and one side of the fixed frame 3 is fixedly connected to a rack 14, and the rack 14 is meshed with the gear 15.

[0026] The electric push rod 20 works to push one end of the two rotating plates 17 to move, and the other end of the rotating plate 17 pushes the closed part of the two clamping members 18 to open, and the casting is sent between the two clamping members 18. The electric push rod 20 works to drive the two clamping members 18 to move and clamp the casting, and the conveyor 6 works to drive the casting to move. The gear 15 at the clamping position of the casting is meshed with the rack 14. The gear 15 rotates in the process of moving with the conveyor 6, driving the casting to rotate, thereby fully removing sand from the casting and improving the efficiency of removing sand from the casting.

[0027] The use method and working principle of the device: After the casting of the front left air chamber bracket is completed, the electric push rod 20 is used to push one end of the two rotating plates 17 to move, and the other end of the rotating plate 17 pushes the closed part of the two clamping parts 18 to open, and the casting is sent between the two clamping parts 18. The electric push rod 20 drives the two clamping parts 18 to move and clamp the casting. The conveyor 6 drives the casting to move. When the casting moves to the air intake pipe 12, the external air source is connected through the connecting pipe 4, and the high-pressure air is sprayed from the nozzle 13 through the connecting pipe 4 and the air intake pipe 12 to remove the molding sand on the surface of the casting. At this time, the gear 15 at the clamping part of the casting is meshed with the rack 14, and the gear 1 The casting rotates while moving along with the conveyor 6, driving the casting to rotate, thereby completely removing sand from the casting. The casting then moves to the detector 9, which can detect the quality of the rotating casting. When the casting surface is desanded, the electric push rod 20 here works to push the two clamping members 18 to open, and the casting is sent to the conveyor 2. The qualified casting is transported to another place along the conveyor 2 for subsequent processing, and the unqualified casting is clamped and continues to move along the conveyor 6 for one circle before secondary sand removal and detection to ensure that there is no missing sand on the casting. The sand falls into the inside of the collection box 11 through the opening of the baffle 10, and the sand is collected.

[0028] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A device for removing sand from the surface of a front left air chamber bracket casting, comprising a base (1), characterized in that: A fixing frame (3) is fixedly connected to one side of the base (1), both sides of the inside of the fixing frame (3) are fixedly connected to an air intake pipe (12), a plurality of nozzles (13) are installed on the outer surface of the air intake pipe (12), and a connecting pipe (4) is fixedly connected to the outside of the air intake pipe (12); a collecting box (11) is fixedly connected to one side of the base (1), and a baffle (10) is clamped on one side of the collecting box (11); a support frame (5) is fixedly connected to one side of the base (1), a conveyor (6) is installed in the middle of the support frame (5), the conveyor (6) passes through the fixing frame (3), one side of the conveyor (6) is rotatably connected to a rotating rod (16), one end of the rotating rod (16) is fixedly connected to a fixing plate (7), and one side of the fixing plate (7) is fixedly connected to a fixing block (8); A conveyor belt (2) is installed on one side of the base (1), a detector (9) is arranged above the conveyor belt (2), and one end of the detector (9) is fixedly connected to one side of the fixed frame (3); The outside of the rotating rod (16) is fixedly connected to a gear (15), and one side of the fixed frame (3) is fixedly connected to a rack (14), and the rack (14) is meshed with the gear (15).

2. The device for removing sand from the surface of the front left air chamber bracket casting according to claim 1, characterized in that: A mounting groove (19) is provided on one side of the fixing block (8), an electric push rod (20) is fixedly connected inside the mounting groove (19), and one end of the electric push rod (20) passes through the fixing block (8).

3. The device for removing sand from the surface of the front left air chamber bracket casting according to claim 2, characterized in that: One end of the electric push rod (20) is rotatably connected to two rotating plates (17), one end of the rotating plate (17) is rotatably connected to a clamping member (18), and one end of the clamping member (18) is rotatably connected to one side of the fixed block (8).

Citation Information

Patent Citations

  • Air chamber support casting vibration shakeout device suitable for vehicle brake air chamber

    CN210435345U