Intelligent steel bar bender

By introducing the combination of adjusting motors, screws, sliders, and pressure sensors in the reinforced bending machine, a high -precision bending of different diameter reinforcement is achieved, and the problem of not high curved accuracy in the existing technology.

CN222403190UActive Publication Date: 2025-01-28SINOHYDRO ENG BUREAU 4
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Patent Information

Application Number
CN202421208008.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-01-28
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

When existing steel bar bending machines bend steel bars of different diameters, the bending accuracy is not high and the adaptability is poor, making it difficult to ensure bending accuracy.

Method used

Designed a smart reinforced bending machine, using adjusting the motor to drive the screw rotation, driving the slider through the thread, the slider drive the block and the pressure sensor, the pressure sensor controls the adjustment of the motor to stop the work by controller Adaptive contact with reinforcement to ensure bending accuracy.

Benefits of technology

By adapting to adjust the position of the second bending pole, the smart reinforced bending machine can be suitable for steel bars of different diameter and maintain high precision during the bending process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The intelligent steel bar bending machine comprises a bending assembly, and the bending assembly comprises a machine body, a rotating disc, a first bending rod, a second bending rod, a driving motor, a sliding block, a sliding seat, a lead screw, an adjusting motor, a pressure sensor and a pressing block. The first bending rod is fixedly connected to the center of the upper surface of the rotating disc. The adjusting motor drives the lead screw to rotate, the lead screw drives the sliding block through threads, the pressing block drives the sliding seat through the pressure sensor, when the second bending rod makes contact with a reinforcing steel bar, the pressure value of the pressure sensor changes greatly, the pressure sensor sends a signal to the controller, and the controller controls the adjusting motor to stop working. At the moment, the two bending rods make contact with the reinforcing steel bar, the position of the second bending rod is adjusted in a self-adaptive mode, then the reinforcing steel bar bending machine can be suitable for the reinforcing steel bars with different diameters, the second bending rod keeps making contact with the reinforcing steel bar, and the bending precision of the reinforcing steel bar is guaranteed in the bending process.
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Description

Technical field:

[0001] The utility model relates to a bending machine, in particular to an intelligent steel bar bending machine, belonging to the technical field of steel bar bending machines. Background technology:

[0002] Rebar bending machine is one of the rebar processing machines, which is mainly used to bend rebar to meet different needs in construction projects. Rebar bending machine is widely used in various construction sites, such as steel structures, tunnels and bridges, hydropower stations, subway tunnels, highways, high-rise buildings, etc. By using rebar bending machine, the efficiency and quality of rebar processing can be greatly improved, the labor intensity can be reduced, and the overall benefits of engineering construction can be improved.

[0003] When the bending machine is in use, the driving mechanism drives the turntable to rotate, and the turntable drives two bending rods. The steel bar is placed between the two bending rods. When the bending rod rotates with the turntable, the steel bar is bent. In construction projects, steel bars of different diameters are used. When bending steel bars of small diameter, the large spacing between the two bending rods will affect the bending accuracy of the steel bar due to the small diameter of the steel bar. Therefore, the steel bar bending machine in the prior art has poor adaptability and it is difficult to bend steel bars of different diameters while ensuring the bending accuracy. For this reason, an intelligent steel bar bending machine is proposed. Utility model content:

[0004] The purpose of the utility model is to provide an intelligent steel bar bending machine to solve one of the problems raised in the above background technology.

[0005] The utility model is implemented by the following technical scheme: an intelligent steel bar bending machine, comprising a bending assembly, wherein the bending assembly comprises a machine body, a turntable, a first bending rod, a second bending rod, a driving motor, a slider, a sliding seat, a screw rod, an adjusting motor, a pressure sensor and a pressing block;

[0006] The first bending rod is fixedly connected to the center of the upper surface of the turntable, the second bending rod is fixedly connected to the upper surface of the sliding seat, the turntable is rotatably connected to the inside of the machine body, the output shaft of the driving motor is fixedly connected to the center of the lower surface of the turntable, a slide groove is provided inside the turntable, the sliding seat and the slider are both slidably connected to the inner wall of the slide groove, the slider is threadedly connected to the outer wall of the screw rod, one end of the screw rod is fixedly connected to the output shaft of the adjusting motor, one end of the pressure sensor is fixedly connected to one side of the pressure block, the pressure block is fixedly connected to the upper surface of the slider, and a controller is installed on the lower surface of the turntable.

[0007] As a further preferred embodiment of the technical solution: the driving motor is installed on the inner bottom wall of the machine body, and the other end of the pressure sensor is fixedly connected to one side of the inner wall of the sliding seat.

[0008] As a further preferred embodiment of the technical solution: the upper surface of the sliding block is in contact with the lower surface of the sliding seat, and the pressing block is slidably connected to the inner side wall of the sliding seat.

[0009] As a further preferred embodiment of the present technical solution: one end of the screw rod away from the adjusting motor is rotatably connected to one side of the inner wall of the slide slot, and the adjusting motor is installed on the other side of the inner wall of the slide slot.

[0010] As a further preferred embodiment of the present technical solution: a positioning assembly is installed on the upper surface of the body, and the positioning assembly includes a positioning seat, a first positioning wheel, a mounting frame and a second positioning wheel. The positioning seat is fixedly connected to the upper surface of the body, the first positioning wheel is rotatably connected to the inner side wall of the positioning seat, and the second positioning wheel is rotatably connected to the inner side wall of the mounting frame.

[0011] As a further preferred embodiment of the technical solution: a threaded rod is rotatably connected to one side of the mounting frame, and an end of the threaded rod away from the mounting frame passes through the positioning seat and is threadedly connected to the positioning seat.

[0012] As a further preferred embodiment of the technical solution: two guide rods are symmetrically fixedly connected to one side of the mounting frame, and one end of the guide rod away from the mounting frame passes through the positioning seat and is slidably connected to the positioning seat.

[0013] As a further preferred embodiment of the present technical solution: the position of the first positioning wheel corresponds to the position of the first bending rod.

[0014] Advantages of the utility model: the utility model drives the screw to rotate through the adjusting motor, the screw drives the slider through the thread, the slider drives the pressure block, the pressure block drives the sliding seat through the pressure sensor, and the sliding seat drives the second bending rod. When the second bending rod contacts the steel bar, the pressure value of the pressure sensor changes significantly, the pressure sensor sends a signal to the controller, and the controller controls the adjusting motor to stop working. At this time, both bending rods are in contact with the steel bar. By adaptively adjusting the position of the second bending rod, the steel bar bending machine can be suitable for steel bars of different diameters, and the second bending rod remains in contact with the steel bar, thereby ensuring the bending accuracy of the steel bar during the bending process. Description of the drawings:

[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0016] Figure 1 It is a structural schematic diagram of the utility model;

[0017] Figure 2 This is a schematic diagram of the turntable structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the connection between the second bending rod and the sliding seat of the utility model;

[0019] Figure 4 This is a schematic diagram of the sliding seat structure of the utility model;

[0020] Figure 5 It is a schematic diagram of the structure of the positioning component of the utility model.

[0021] In the figure: 101, bending assembly; 11, machine body; 12, turntable; 13, first bending rod; 14, second bending rod; 15, controller; 16, slide; 17, driving motor; 18, slider; 19, sliding seat; 20, screw rod; 21, adjusting motor; 22, pressure sensor; 23, pressure block; 301, positioning assembly; 31, positioning seat; 32, first positioning wheel; 33, mounting bracket; 34, threaded rod; 35, guide rod; 36, second positioning wheel. Specific implementation method:

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Example

[0024] See also Figure 1-5 The utility model provides a technical solution: an intelligent steel bar bending machine, including a bending assembly 101, the bending assembly 101 includes a machine body 11, a turntable 12, a first bending rod 13, a second bending rod 14, a driving motor 17, a slider 18, a sliding seat 19, a screw rod 20, an adjustment motor 21, a pressure sensor 22 and a pressure block 23;

[0025] The first bending rod 13 is fixedly connected to the center of the upper surface of the turntable 12, the second bending rod 14 is fixedly connected to the upper surface of the sliding seat 19, the turntable 12 is rotatably connected to the inside of the body 11, the output shaft of the drive motor 17 is fixedly connected to the center of the lower surface of the turntable 12, a slide groove 16 is opened inside the turntable 12, the sliding seat 19 and the slider 18 are both slidably connected to the inner wall of the slide groove 16, the slider 18 is threadedly connected to the outer wall of the screw rod 20, one end of the screw rod 20 is fixedly connected to the output shaft of the adjusting motor 21, one end of the pressure sensor 22 is fixedly connected to one side of the pressure block 23, the pressure block 23 is fixedly connected to the upper surface of the slider 18, and the controller 15 is installed on the lower surface of the turntable 12.

[0026] In this embodiment, specifically: the other end of the pressure sensor 22 is fixedly connected to one side of the inner wall of the sliding seat 19, the upper surface of the slider 18 is attached to the lower surface of the sliding seat 19, the pressure block 23 is slidably connected to the inner wall of the sliding seat 19, and the end of the screw rod 20 away from the adjusting motor 21 is rotatably connected to one side of the inner wall of the slide groove 16. The adjusting motor 21 is installed on the other side of the inner wall of the slide groove 16. The screw rod 20 is driven to rotate by the adjusting motor 21, and the screw rod 20 drives the slider 18 through the thread. The slider 18 pushes the sliding seat 19 through the pressure block 23 and the pressure sensor 22, and the sliding seat 19 drives the second bending rod 14 to contact the steel bar. When the second bending rod 14 contacts the steel bar, the position of the sliding seat 19 is fixed, and the value of the pressure sensor 22 changes greatly. At this time, the controller 15 controls the adjusting motor 21 to stop working, and then the steel bar can be bent.

[0027] In this embodiment, specifically: the driving motor 17 is installed on the inner bottom wall of the body 11, and the driving motor 17 drives the turntable 12 to rotate. When the turntable 12 rotates, the second bending rod 14 rotates around the first bending rod 13, thereby realizing the bending of the steel bars.

[0028] The first and second positioning wheels 36 are connected to the upper surface of the machine body 11, and the first and second positioning wheels 36 are connected to the upper surface of the machine body 11. The first and second positioning wheels 32 are connected to the inner wall of the positioning wheel 31 and the second and second positioning wheels 36 are connected to the inner wall of the mounting frame 33. A threaded rod 34 is connected to one side of the mounting frame 33. One end of the threaded rod 34 away from the mounting frame 33 passes through the positioning seat 31 and is threadedly connected to the positioning seat 31. Two guide rods 35 are symmetrically fixedly connected to one side of the mounting frame 33. One end of the guide rod 35 away from the mounting frame 33 passes through the positioning seat 31 and is slidably connected to the positioning seat 31. The position of the first positioning wheel 32 corresponds to the position of the first bending rod 13. By rotating the threaded rod 34, the threaded rod 34 pushes the mounting frame 33, and the mounting frame 33 drives the second positioning wheel 36. The cooperation of the second positioning wheel 36 with the first positioning wheel 32 can realize the positioning of the steel bar.

[0029] In this embodiment, specifically: the electrical output end of the controller 15 is electrically connected to the electrical input ends of the drive motor 17, the adjustment motor 21 and the pressure sensor 22 through relays, the electrical input end of the controller 15 is connected to an external power supply to supply power to the drive motor 17, the adjustment motor 21 and the pressure sensor 22, the signal sending end of the pressure sensor 22 is connected to the signal receiving end of the controller 15, the model of the controller 15 is: OHR-PR10, and the model of the pressure sensor 22 is: XJC-S08.

[0030] Working principle or structural principle, when in use, the steel bar is inserted from the positioning seat 31 between the first bending rod 13 and the second bending rod 14, and then the adjusting motor 21 is started, the adjusting motor 21 drives the screw rod 20 to rotate, the screw rod 20 drives the slider 18 through the thread, the slider 18 drives the pressure block 23, the pressure block 23 drives the sliding seat 19 through the pressure sensor 22, and the sliding seat 19 drives the second bending rod 14. When the second bending rod 14 contacts the steel bar, the pressure value of the pressure sensor 22 changes significantly, and the pressure sensor 22 sends a signal to the controller 1 5, the controller 15 controls the regulating motor 21 to stop working, at which time both bending rods are in contact with the steel bar, and the mounting frame 33 is pushed by the threaded rod 34, and the mounting frame 33 drives the second positioning wheel 36, so that the two positioning wheels can fit with the steel bar to define the position of the steel bar, and the turntable 12 is driven by the driving motor 17 to rotate, and the turntable 12 drives the second bending rod 14, and the second bending rod 14 rotates around the first bending rod 13, so that the steel bar can be bent. Since the second bending rod 14 keeps in contact with the steel bar, the accuracy is guaranteed during the bending process.

[0031] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An intelligent steel bar bending machine, characterized in that: The invention comprises a bending assembly (101), wherein the bending assembly (101) comprises a machine body (11), a rotating disk (12), a first bending rod (13), a second bending rod (14), a driving motor (17), a sliding block (18), a sliding seat (19), a screw rod (20), an adjusting motor (21), a pressure sensor (22) and a pressing block (23); The first bending rod (13) is fixedly connected to the center of the upper surface of the turntable (12), the second bending rod (14) is fixedly connected to the upper surface of the sliding seat (19), the turntable (12) is rotatably connected to the inside of the machine body (11), the output shaft of the driving motor (17) is fixedly connected to the center of the lower surface of the turntable (12), a slide groove (16) is provided inside the turntable (12), the sliding seat (19) and the sliding block (18) are both slidably connected to the inner side wall of the slide groove (16), the sliding block (18) is threadedly connected to the outer side wall of the screw rod (20), one end of the screw rod (20) is fixedly connected to the output shaft of the adjusting motor (21), one end of the pressure sensor (22) is fixedly connected to one side of the pressure block (23), the pressure block (23) is fixedly connected to the upper surface of the sliding block (18), and a controller (15) is installed on the lower surface of the turntable (12).

2. The intelligent steel bar bending machine according to claim 1, characterized in that: The driving motor (17) is mounted on the inner bottom wall of the machine body (11), and the other end of the pressure sensor (22) is fixedly connected to one side of the inner wall of the sliding seat (19).

3. The intelligent steel bar bending machine according to claim 2, characterized in that: The upper surface of the sliding block (18) is in contact with the lower surface of the sliding seat (19), and the pressing block (23) is slidably connected to the inner side wall of the sliding seat (19).

4. The intelligent steel bar bending machine according to claim 1, characterized in that: One end of the screw rod (20) away from the adjusting motor (21) is rotatably connected to one side of the inner wall of the slide groove (16), and the adjusting motor (21) is installed on the other side of the inner wall of the slide groove (16).

5. The intelligent steel bar bending machine according to claim 2, characterized in that: A positioning assembly (301) is installed on the upper surface of the machine body (11), and the positioning assembly (301) comprises a positioning seat (31), a first positioning wheel (32), a mounting frame (33) and a second positioning wheel (36); the positioning seat (31) is fixedly connected to the upper surface of the machine body (11), the first positioning wheel (32) is rotatably connected to the inner side wall of the positioning seat (31), and the second positioning wheel (36) is rotatably connected to the inner side wall of the mounting frame (33).

6. The intelligent steel bar bending machine according to claim 5, characterized in that: A threaded rod (34) is rotatably connected to one side of the mounting frame (33); an end of the threaded rod (34) away from the mounting frame (33) passes through the positioning seat (31) and is threadedly connected to the positioning seat (31).

7. The intelligent steel bar bending machine according to claim 6, characterized in that: Two guide rods (35) are symmetrically fixedly connected to one side of the mounting frame (33); one end of the guide rod (35) away from the mounting frame (33) passes through the positioning seat (31) and is slidably connected to the positioning seat (31).

8. The intelligent steel bar bending machine according to claim 5, characterized in that: The position of the first positioning wheel (32) corresponds to the position of the first bending rod (13).