Integrated forging forming device for thrust wheel
Through the integrated forging device of the branches, it contains the split structure and the cutting structure, which solves the problem of adhesion and cooling difficulties during the branches of the branched wheel forging, and achieves rapid cleaning and efficient production.
Patent Information
- Application Number
- CN202420369497.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-28
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-02-28
AI Technical Summary
During the forging of the supporting wheels, after the metal material is forged in the forming groove, some raw materials are prone to adhere to the molding cavity, resulting in difficulty in cleaning and difficult to quickly cool the forming supporting wheels.
The integrated forging device of a branches is designed, which contains the split structure and the cutting structure. The split structure is split and cleaned by splitting the cylinder by splitting the cylinder, and the cutting structure quickly removes the residue of the upper end of the branches by cutting motors and cutting boards, and quickly cools down through the cooling fan.
The rapid splitting and cleaning of the mold after forging molds is achieved, ensuring the cleaning of the cavity and the high -quality finished products of the branches, and at the same time, the production efficiency is improved by rapid cooling.
Smart Images
Figure CN222403297U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of track wheel forging, in particular to an integrated forging and forming device for a track wheel. Background Art
[0002] Track rollers are important parts for large-scale machinery and equipment, and they need to have high strength, high wear resistance, and high precision. Track rollers are usually manufactured using an integrated forging process, where heated metal materials are placed in an integrated forging device and the hammer applies impact force to forge the metal.
[0003] During the forging process of the track roller, since the metal material needs to enter the inside of the forming groove, after the formed track roller is taken out, part of the raw material may adhere to the inside of the forming cavity, which is inconvenient for subsequent cleaning and cannot quickly cool the formed track roller. Utility Model Content
[0004] The main purpose of the utility model is to provide an integrated forging device for a track wheel, which can effectively solve the technical problems in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] An integrated forging device for a supporting wheel comprises a frame, a stamping cylinder is fixedly mounted on the upper end of the frame, a lower pressure plate is mounted on the output end of the stamping cylinder, a hammer rod is fixedly mounted on the lower end of the lower pressure plate, a first mold is fixedly mounted on the inner wall of the bottom end of the frame, a second mold is arranged on one side of the first mold, a splitting structure is arranged on one side of the frame, the splitting structure comprises a splitting cylinder, the output end of the splitting cylinder is fixedly mounted on the second mold, a clamping plate is arranged on one side of the second mold, and a clamping slot is opened on one side of the first mold.
[0007] As a further solution of the utility model, a cooling fan is fixedly installed on one side of the second mold, a reserved groove is opened inside the second mold, and the air outlet pipe of the cooling fan is located inside the reserved groove.
[0008] As a further solution of the utility model, the front and rear ends of one side of the second mold are both provided with a clamping groove, and the front and rear ends of one side of the first mold are both fixedly installed with a limit plate.
[0009] As a further solution of the utility model, a cutting structure is provided at the upper end of the first mold, and the cutting structure includes a chassis, and a driving motor is fixedly installed on one side of the chassis, a screw rod is fixedly installed on the output end of the driving motor, and a slider is threadedly installed on the outer wall of the screw rod, a connecting rod is fixedly installed at the front end of the slider, a cutting motor is fixedly installed at the front end of the connecting rod, and a cutting plate is fixedly connected to the lower end of the cutting motor.
[0010] As a further solution of the utility model, telescopic rods are fixedly installed on both sides of the upper end of the frame, and the output ends of the telescopic rods pass through the frame and are fixedly connected to the upper end of the lower pressing plate by screws.
[0011] As a further solution of the utility model, a base is fixedly installed at the lower end of the frame, and supporting legs are fixedly installed on both sides of the lower end of the base.
[0012] As a further solution of the utility model, the hammer rod is located directly above the center of the first mold and the second mold.
[0013] The beneficial effects of the utility model are as follows:
[0014] By setting up the split structure, when the operator puts the metal material into the grooves of the first die and the second die for forging, one side of the first die can be quickly opened to clean the residue inside the die, thereby achieving the purpose of splitting and cleaning;
[0015] By setting up a cutting structure, after the hammer rod hammers the metal material, the protruding residue on the upper end of the supporting wheel can be cut through the cutting motor and the cutting plate, thereby quickly cutting off the protruding objects on the upper end of the supporting wheel, ensuring better quality after the supporting wheel is taken out. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of an integrated forging device for a track wheel of the utility model;
[0017] Figure 2 This is a disassembled view of the first die and the second die of an integrated forging device for a track wheel of the utility model;
[0018] Figure 3 This is a structural diagram of a reserved groove of an integrated forging device for a track wheel of the utility model;
[0019] Figure 4 The utility model is a cross-sectional structural diagram of an integrated forging device for a track wheel.
[0020] In the figure: 1. frame; 2. stamping cylinder; 3. lower pressure plate; 4. hammer rod; 5. first mold; 6. second mold; 7. split structure; 8. split cylinder; 9. cooling fan; 10. reserved slot; 11. clamping plate; 12. limit plate; 13. clamping slot; 14. cutting structure; 15. chassis; 16. drive motor; 17. screw rod; 18. slider; 19. connecting rod; 20. cutting motor. DETAILED DESCRIPTION
[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0022] like Figure 1-4 As shown, an integrated forging device for a supporting wheel includes a frame 1, a stamping cylinder 2 is fixedly installed on the upper end of the frame 1, and a lower pressing plate 3 is installed on the output end of the stamping cylinder 2, a hammer rod 4 is fixedly installed on the lower end of the lower pressing plate 3, a first mold 5 is fixedly installed on the inner wall of the bottom end of the frame 1, a second mold 6 is arranged on one side of the first mold 5, a splitting structure 7 is arranged on one side of the frame 1, the splitting structure 7 includes a splitting cylinder 8, the output end of the splitting cylinder 8 is fixedly installed with the second mold 6, a clamping plate 11 is arranged on one side of the second mold 6, and a clamping groove is opened on one side of the first mold 5.
[0023] In this embodiment, a cooling fan 9 is fixedly installed on one side of the second mold 6 , a reserved groove 10 is opened inside the second mold 6 , and an air outlet pipe of the cooling fan 9 is located inside the reserved groove 10 .
[0024] The cooling fan 9 cools the forged track roller, and the reserved groove 10 is convenient for placing the air outlet pipe of the cooling fan 9.
[0025] In this embodiment, the front and rear ends of one side of the second mold 6 are both provided with a clamping groove 13 , and the front and rear ends of one side of the first mold 5 are both fixedly installed with a limiting plate 12 .
[0026] The clamping groove 13 is used to facilitate the entry of the limiting plate 12 . After the limiting plate 12 is clamped with the clamping groove 13 , the stability between the first mold 5 and the second mold 6 can be ensured.
[0027] In this embodiment, a cutting structure 14 is provided at the upper end of the first mold 5, and the cutting structure 14 includes a chassis 15, and a driving motor 16 is fixedly installed on one side of the chassis 15, a screw rod 17 is fixedly installed on the output end of the driving motor 16, and a slider 18 is threadedly installed on the outer wall of the screw rod 17, a connecting rod 19 is fixedly installed at the front end of the slider 18, a cutting motor 20 is fixedly installed at the front end of the connecting rod 19, and the lower end of the cutting motor 20 is fixedly connected to a cutting plate.
[0028] The chassis 15 is used to set the driving motor 16, the driving motor 16 is used to set the screw rod 17, the screw rod 17 is used to drive the slider 18 to move, the connecting rod 19 is used to install the cutting motor 20, and the cutting motor 20 is used to cut off the excess waste material on the upper end of the supporting wheel.
[0029] In this embodiment, telescopic rods are fixedly installed on both sides of the upper end of the frame 1, and the output ends of the telescopic rods pass through the frame 1 and are fixedly connected to the upper end of the lower pressing plate 3 by screws.
[0030] The telescopic rod ensures the stability of the lower pressing plate 3.
[0031] In this embodiment, a base is fixedly installed at the lower end of the frame 1, and supporting legs are fixedly installed on both sides of the lower end of the base.
[0032] The base is used to support the frame 1, and the supporting legs ensure that the base is placed stably.
[0033] In this embodiment, the hammer rod 4 is located directly above the center of the first mold 5 and the second mold 6 .
[0034] The hammer rod 4 is located just above the center of the first mold 5 and the second mold 6 to ensure that the hammer rod 4 can firmly hammer the upper end of the supporting roller.
[0035] It should be noted that the utility model is an integrated forging device for a supporting roller. When forging the supporting roller, the metal blank to be forged is added into the grooves of the first die 5 and the second die 6, and the stamping cylinder 2 is started, so that the hammer rod 4 strikes the metal blank to achieve molding. During the molding process, the raw material will overflow from the stamping surface at the upper end of the supporting roller to form an irregular circular plate.
[0036] When the supporting roller needs to be taken out, the splitting cylinder 8 is started, so that the splitting cylinder 8 drives the second mold 6 to move, thereby realizing the splitting of the mold. After the splitting is completed, the cooling fan 9 is started for cooling. After the cooling is completed, the second mold 6 is reset;
[0037] The driving motor 16 is started to drive the screw rod 17 to rotate, so that the slider 18 drives the connecting rod 19 to move, so that the cutting motor 20 cuts the excess waste material on the upper end of the supporting wheel, which is convenient for later processing.
[0038] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. An integrated forging device for a track wheel, comprising a frame (1), a stamping cylinder (2) being fixedly mounted on the upper end of the frame (1), and a lower pressing plate (3) being mounted on the output end of the stamping cylinder (2), characterized in that: A hammer rod (4) is fixedly mounted on the lower end of the lower pressure plate (3); a first mold (5) is fixedly mounted on the inner wall of the bottom end of the frame (1); a second mold (6) is arranged on one side of the first mold (5); a split structure (7) is arranged on one side of the frame (1); the split structure (7) includes a split cylinder (8); an output end of the split cylinder (8) is fixedly mounted on the second mold (6); a clamping plate (11) is arranged on one side of the second mold (6); and a clamping groove is provided on one side of the first mold (5).
2. The integrated forging device for a track wheel according to claim 1, characterized in that: A cooling fan (9) is fixedly mounted on one side of the second mold (6), a reserved groove (10) is provided inside the second mold (6), and an air outlet pipe of the cooling fan (9) is located inside the reserved groove (10).
3. The integrated forging device for a track wheel according to claim 1, characterized in that: A clamping groove (13) is provided at the front and rear ends of one side of the second mold (6), and a limiting plate (12) is fixedly installed at the front and rear ends of one side of the first mold (5).
4. The integrated forging device for a track wheel according to claim 1, characterized in that: A cutting structure (14) is provided at the upper end of the first mold (5), the cutting structure (14) comprising a chassis (15), and a driving motor (16) is fixedly mounted on one side of the chassis (15), a lead screw (17) is fixedly mounted on the output end of the driving motor (16), and a slider (18) is threadedly mounted on the outer wall of the lead screw (17), a connecting rod (19) is fixedly mounted on the front end of the slider (18), a cutting motor (20) is fixedly mounted on the front end of the connecting rod (19), and a cutting plate is fixedly connected to the lower end of the cutting motor (20).
5. The integrated forging device for a track wheel according to claim 1, characterized in that: Telescopic rods are fixedly mounted on both sides of the upper end of the frame (1), and the output ends of the telescopic rods pass through the frame (1) and are fixedly connected to the upper end of the lower pressing plate (3) by means of screws.
6. The integrated forging device for a track wheel according to claim 1, characterized in that: A base is fixedly mounted on the lower end of the frame (1), and support legs are fixedly mounted on both sides of the lower end of the base.
7. The integrated forging device for a track wheel according to claim 1, characterized in that: The hammer rod (4) is located directly above the center of the first mold (5) and the second mold (6).