Protective device for outer unit of die-casting machine

Abstract

The utility model discloses a protective device for an outer unit of a die-casting machine, and relates to the technical field of die-casting machines. The device comprises a sliding door and a machine tool, the inner wall of the sliding door is fixedly connected with a selection mechanism, the selection mechanism comprises two mounting plates, an upper soft iron is fixedly connected between the two mounting plates, a lower soft iron is arranged below the upper soft iron, a magnet is arranged between the upper soft iron and the lower soft iron, and the upper soft iron and the lower soft iron are fixedly connected through the magnet. According to the utility model, through the arrangement of the sliding door and the selection mechanism, the function of endowing the upper soft iron and the lower soft iron with magnetism by pulling the handle when needed is realized, and then the upper soft iron and the lower soft iron are matched with a sliding mold, so that the operation is simple, the operation is convenient, and the production efficiency is improved. An automatic door closing system is formed, and the problem that a traditional mechanical mechanism is prone to abrasion after being used for a long time is solved in a magnetic transmission mode.

Description

Technical Field

[0001] The utility model relates to the technical field of die-casting machines, in particular to an external machine protection device for a die-casting machine. Background Art

[0002] The die-casting machine is a series of industrial casting machines that hydraulically injects molten metal into a mold under pressure, cools it into shape, and obtains solid metal castings after the mold is opened. It was originally used for die-casting lead type. When die-casting aluminum alloy parts with a die-casting machine, after the mold is closed, it is necessary to use a spoon to take out the molten metal from the insulation furnace and pour it into the melting cup of the die-casting machine for pouring. However, the current equipment does not have corresponding protective measures. During operation, the molten metal will splash everywhere and injure the staff. In addition, the existing protective device has a simple structure and is inconvenient to install and disassemble. It is increasingly unable to adapt to the safe and efficient development of flexible and multi-purpose protective devices.

[0003] The existing die-casting machine external machine protection device is generally opened manually, requiring workers to repeatedly open and close the operation, which is not only inefficient but also increases the workload of workers. In addition, when trying to use traditional mechanical connection methods to achieve automation, mechanical wear will inevitably occur at the connection position, which will affect the long-term stability and service life of the device. Utility Model Content

[0004] Based on this, the purpose of the utility model is to provide an external machine protection device for a die-casting machine to solve the technical problem of mechanical wear when the traditional mechanical connection method is used to achieve automation.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a die-casting machine external machine protection device, including a sliding door and a machine tool, the inner wall of the sliding door is fixedly connected with a selection mechanism, the selection mechanism includes a mounting plate, two mounting plates are provided, an upper soft iron is fixedly connected between the two mounting plates, a lower soft iron is provided below the upper soft iron, a magnet is provided between the upper soft iron and the lower soft iron, the magnet is rotatably connected to the two mounting plates, one end of the magnet is fixedly connected with a pull tab, and one end of the pull tab is fixedly connected with a handle.

[0006] By adopting the above technical solution, the operator only needs to pull the handle to rotate the magnet to change the direction of the magnetic field, and then control the magnetization state of the upper soft iron and the lower soft iron. This not only simplifies the operation process and improves work efficiency, but also effectively reduces the workload of workers.

[0007] Furthermore, a fixed mold is fixedly connected to one side of the top of the machine tool, and mounting grooves are provided on the front and rear sides of the fixed mold, and a trigger sheet is provided inside the mounting groove.

[0008] By adopting the above technical solution, the fixed mold is fixedly connected to the top side of the machine tool, and installation grooves are opened on the front and rear sides of the fixed mold, and a trigger plate is arranged inside. This design enhances the safety of the die-casting operation.

[0009] Furthermore, a sliding die is provided on the right side of the fixed die, and movable soft iron is fixedly connected to both sides of the sliding die.

[0010] By adopting the above technical solution, the sliding die set on the right side of the fixed die is closely integrated with the operation process of the die-casting machine, making the die-casting operation smoother and more efficient. The sliding die can move during the die-casting process and cooperate with the fixed die to complete the die-casting operation.

[0011] Furthermore, a lower arc groove is formed at the bottom of the upper soft iron, and an upper arc groove is formed at the top of the lower soft iron.

[0012] By adopting the above technical solution, the lower arc groove opened at the bottom of the upper soft iron is combined with the upper arc groove opened at the top of the lower soft iron, which provides a smoother path for the rotation of the magnet, allowing the magnet to transition more smoothly during rotation and reducing friction and resistance.

[0013] Furthermore, both ends of the magnet are provided with arc-shaped surfaces, and the arc-shaped surfaces are matched with the upper arc groove and the lower arc groove.

[0014] By adopting the above technical solution, the arc surfaces at both ends of the magnet are adapted to the upper arc groove and the lower arc groove, so that the magnet can rotate more smoothly, reducing the friction between the magnet and the upper soft iron and the lower soft iron, reducing wear, and thus increasing the service life of the selection mechanism.

[0015] Furthermore, the sliding door is made of ductile iron, and a slit is provided on the sliding door, and the slit is matched with the pull tab.

[0016] By adopting the above technical solution, the sliding door is made of ductile iron, which has high strength and wear resistance and can withstand the impact and vibration generated during the operation of the die-casting machine, thereby ensuring the stability and durability of the sliding door.

[0017] Furthermore, the sliding door and the machine tool are slidably connected via a polished rod, and the surface of the polished rod is coated with a wear-resistant coating.

[0018] By adopting the above technical solution, the sliding door and the machine tool are slidably connected through the polished rod, ensuring that the sliding door can move steadily and smoothly along the polished rod.

[0019] Furthermore, a top protective plate is fixedly connected to the top of the fixed mold, and a fan hole is opened on the top protective plate.

[0020] By adopting the above technical solution, the top protective plate can effectively prevent splashes that may be generated during the die-casting process from jumping out and causing harm to operators and equipment, thereby providing a safer working environment.

[0021] Furthermore, the top of the top protective plate is fixedly connected to a cross bar, and the top of the cross bar is fixedly connected to a motor.

[0022] By adopting the above technical solution, the cross bar fixedly connected to the top of the top protective plate provides a stable support for the motor. The introduction of the cross bar enhances the structural stability of the entire device, ensuring that the motor will not shake or shift during operation, thereby ensuring the working efficiency and safety of the motor.

[0023] Furthermore, a fan is fixedly connected to the output end of the motor, and the fan and the fan hole are arranged in a coaxial structure.

[0024] By adopting the above technical solution, the fan fixedly connected to the output end of the motor can be directly driven by the motor to rotate, generating a strong airflow, so that the fan can efficiently discharge the heat and exhaust gas generated during the operation of the die-casting machine, thereby maintaining the normal operating temperature of the die-casting machine and its external protective device, and avoiding equipment performance degradation or damage due to overheating.

[0025] In summary, the utility model mainly has the following beneficial effects:

[0026] 1. The utility model realizes the function of giving magnetism to the upper soft iron and the lower soft iron by setting the sliding door and the selection mechanism when needed by pulling the handle, and then cooperates with the sliding mold to form an automatic door closing system, which not only simplifies the operation process and improves work efficiency, but also avoids the wear problem that is easy to occur in the traditional mechanical mechanism when used for a long time through the magnetic transmission method;

[0027] 2. The utility model provides a mounting groove and a trigger piece, and the mounting groove provides a stable mounting position for the trigger piece, ensuring that the trigger piece can accurately detect the state of the sliding door. When the sliding door is in the closed position, the trigger piece is pressed down, thereby sending a signal to the control system, indicating that the device is in a safe state and the next operation can be performed. This double safety verification mechanism effectively prevents the occurrence of misoperation or accidents;

[0028] 3. The utility model provides a top protective plate and a fan. The operation of the fan promotes the flow and circulation of air, helps to discharge polluted air and introduce fresh air, further improves the working environment, is beneficial to protecting the health of operators, and can ensure the normal operation of the equipment and extend its service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1It is a three-dimensional structural schematic diagram of the utility model;

[0030] Figure 2 It is a three-dimensional structural schematic diagram of the mobile soft iron of the utility model;

[0031] Figure 3 It is a schematic diagram of the partial cutaway structure of the sliding door of the utility model;

[0032] Figure 4 It is a three-dimensional structural schematic diagram of the fan of the utility model.

[0033] In the figure: 1. sliding door; 2. selection mechanism; 201. mounting plate; 202. upper soft iron; 203. lower soft iron; 206. magnet; 207. pull tab; 208. handle; 3. machine tool; 4. fixed mold; 5. mounting groove; 6. trigger plate; 7. sliding mold; 8. movable soft iron; 204. lower arc groove; 205. upper arc groove; 9. arc surface; 10. slit; 11. light rod; 12. top protective plate; 13. fan hole; 14. cross bar; 15. motor; 16. fan. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.

[0035] The following describes an embodiment of the utility model based on its overall structure.

[0036] Embodiment 1:

[0037] A die casting machine external machine protection device, such as Figure 1-Figure 4As shown, it includes a sliding door 1 and a machine tool 3. The inner wall of the sliding door 1 is fixedly connected with a selection mechanism 2. The selection mechanism 2 includes a mounting plate 201. Two mounting plates 201 are provided. An upper soft iron 202 is fixedly connected between the two mounting plates 201. A lower soft iron 203 is provided below the upper soft iron 202. A magnet 206 is provided between the upper soft iron 202 and the lower soft iron 203. The magnet 206 is rotatably connected to the two mounting plates 201. A pull tab 207 is fixedly connected to one end of the magnet 206. A handle 208 is fixedly connected to one end of the pull tab 207. The operator only needs to pull By turning the handle 208 to rotate the magnet 206, the direction of the magnetic field can be changed, thereby controlling the magnetization state of the upper soft iron 202 and the lower soft iron 203. This not only simplifies the operation process and improves work efficiency, but also effectively reduces the workload of workers. At the same time, the device uses the magnetic principle for transmission, avoiding the mechanical wear problem that is prone to occur in traditional mechanical connection methods. The magnetic force generated by the upper soft iron 202 and the lower soft iron 203 after being magnetized by the magnet 206 can smoothly and reliably drive the opening and closing of the sliding door 1, thereby extending the service life of the device and reducing maintenance costs.

[0038] See also Figure 1 , Figure 2 and Figure 3 A fixed mold 4 is fixedly connected to one side of the top of the machine tool 3, and mounting grooves 5 are provided on the front and rear sides of the fixed mold 4. A trigger piece 6 is arranged inside the mounting groove 5. By fixing the fixed mold 4 on one side of the top of the machine tool 3, and opening mounting grooves 5 on the front and rear sides of the fixed mold 4, and arranging the trigger piece 6 inside, this design enhances the safety of the die-casting operation. Only when the sliding doors 1 on both sides press the trigger piece 6 at the same time, can the safety state of the die-casting machine be confirmed, and then the subsequent operation can be started, which effectively prevents the occurrence of misoperation or accidents and ensures the safety of operators and equipment.

[0039] See also Figure 1 , Figure 2 and Figure 3 A sliding die 7 is arranged on the right side of the fixed die 4, and a movable soft iron 8 is fixedly connected on both sides of the sliding die 7. The sliding die 7 arranged on the right side of the fixed die 4 is closely integrated with the operation process of the die-casting machine, making the die-casting operation smoother and more efficient. The sliding die 7 can move during the die-casting process and cooperate with the fixed die 4 to complete the die-casting operation. At the same time, the movable soft iron 8 fixedly connected on both sides of the sliding die 7 interacts with the magnet 206 in the selection mechanism 2 to form a magnetic transmission system. When the magnet 206 rotates to the up and down directions, the strong magnetic field generated can attract the movable soft iron 8, thereby driving the movement of the sliding die 7, which not only realizes the automatic control of the sliding die 7, but also avoids the wear problem in the traditional mechanical connection, and improves the reliability and service life of the device.

[0040] See also Figure 1 , Figure 2 and Figure 3 , a lower arc groove 204 is provided at the bottom of the upper soft iron 202, and an upper arc groove 205 is provided at the top of the lower soft iron 203. The lower arc groove 204 provided at the bottom of the upper soft iron 202 is combined with the upper arc groove 205 provided at the top of the lower soft iron 203, providing a smoother path for the rotation of the magnet 206, so that the magnet 206 can transition more smoothly during rotation, reducing friction and resistance. At the same time, the existence of the lower arc groove 204 and the upper arc groove 205 also helps to optimize the magnetic field distribution. When the magnet 206 rotates to a specific position, its N pole or S pole can more accurately correspond to the upper soft iron 202 and the lower soft iron 203, making the magnetic field direction clearer and the magnetic force stronger, thereby enhancing the magnetic transmission effect between the sliding door 1 and the sliding mold 7, and improving the response speed and accuracy of the device.

[0041] See also Figure 1 , Figure 2 and Figure 3 , both ends of the magnet 206 are provided with arc-shaped surfaces 9, which are matched with the upper arc groove 205 and the lower arc groove 204. The arc-shaped surfaces 9 provided at both ends of the magnet 206 are matched with the upper arc groove 205 and the lower arc groove 204, so that the magnet 206 can rotate more smoothly, reduce the friction between the magnet 206 and the upper soft iron 202 and the lower soft iron 203, reduce wear, and thus improve the service life of the selection mechanism 2. At the same time, the design of the arc-shaped surface 9 also helps to optimize the magnetic field distribution. When the arc-shaped surface 9 of the magnet 206 is closely matched with the upper arc groove 205 and the lower arc groove 204, it can ensure that the magnetic field acts more concentratedly on the upper soft iron 202 and the lower soft iron 203, thereby improving the magnetization efficiency.

[0042] See also Figure 1 , Figure 2 and Figure 3 The sliding door 1 is made of ductile iron and is provided with a slit 10, which is matched with the pull tab 207. The sliding door 1 is made of ductile iron, which has high strength and wear resistance and can withstand the impact and vibration generated during the operation of the die-casting machine, thereby ensuring the stability and durability of the sliding door 1. At the same time, the existence of the slit 10 provides sufficient space for the pull tab 207 to move, making the pulling process smoother and reducing the difficulty of operation and the force required.

[0043] See also Figure 1 , Figure 2 and Figure 3The sliding door 1 and the machine tool 3 are slidably connected via the polished rod 11, and the surface of the polished rod 11 is coated with a wear-resistant coating. The sliding door 1 and the machine tool 3 are slidably connected via the polished rod 11, ensuring that the sliding door 1 can move steadily and smoothly along the polished rod 11. At the same time, the surface of the polished rod 11 is coated with a wear-resistant coating, which enhances the wear resistance of the polished rod 11, extends the service life of the polished rod 11, and also reduces the maintenance and replacement costs caused by wear.

[0044] The implementation principle of the utility model is as follows: first, when the selection mechanism needs to be operated, the operator rotates the magnet 206 by pulling the handle 208. Since the magnet 206 is rotatably connected to the mounting plate 201, when the handle 208 is pulled, the magnet 206 rotates between the upper soft iron 202 and the lower soft iron 203. When the two poles of the magnet are in the up-down direction, that is, when the N or S pole of the magnet is facing the upper soft iron 202 and the lower soft iron 203, the upper soft iron 202 and the lower soft iron 203 are magnetized. There is a strong magnetism in this direction, which can be used to generate a magnetic force with the moving soft iron 8, so that when the sliding mold 7 slides, it can drive the sliding door 1 to slide, thereby realizing the automatic opening and closing of the sliding door 1.

[0045] Only when the trigger piece 6 inside the mounting groove 5 on the fixed die 4 is pressed by the sliding doors 1 on both sides at the same time, can the die-casting machine be confirmed to be safe and further subsequent operations can be started.

[0046] Embodiment 2:

[0047] See also Figure 4 A top protective plate 12 is fixedly connected to the top of the fixed mold 4, and a fan hole 13 is opened on the top protective plate 12. The top protective plate 12 can effectively prevent splashes that may be generated during the die-casting process from jumping out and causing harm to operators and equipment, thereby providing a safer working environment. At the same time, the fan hole 13 opened on the top protective plate 12 ensures a good ventilation effect, allowing air to circulate, thereby maintaining a good working condition.

[0048] See also Figure 4 The top of the top protective plate 12 is fixedly connected with a cross bar 14, and the top of the cross bar 14 is fixedly connected with a motor 15. The cross bar 14 fixedly connected to the top of the top protective plate 12 provides a stable support for the motor 15. The introduction of the cross bar 14 enhances the structural stability of the entire device, ensuring that the motor 15 will not shake or shift during operation, thereby ensuring the working efficiency and safety of the motor 15. At the same time, the fixed position of the motor 15 is located at the top of the cross bar 14, so that the motor 15 can be away from the die-casting operation area, reducing the possibility of being affected by adverse factors such as high temperature and splashes.

[0049] See also Figure 4The output end of the motor 15 is fixedly connected to a fan 16, and the fan 16 and the fan hole 13 are arranged in a coaxial structure. The fan 16 fixedly connected to the output end of the motor 15 can be directly driven to rotate by the motor 15 to generate a strong airflow, so that the fan 16 can efficiently discharge the heat and exhaust gas generated during the operation of the die-casting machine, thereby maintaining the normal operating temperature of the die-casting machine and its external protective device, and avoiding the performance degradation or damage of the equipment due to overheating. At the same time, the fan 16 and the fan hole 13 are arranged in a coaxial structure, ensuring the smooth discharge of the airflow. The coaxial design enables the airflow generated by the fan 16 to directly pass through the fan hole 13, reducing the resistance and turbulence of the airflow and improving the heat dissipation efficiency.

[0050] The implementation principle of the utility model is as follows: first, when the die-casting machine is running, the motor 15 is started to drive the fan 16 to rotate, so as to absorb the waste gas generated during the die-casting and reduce the amount of pollutants in the air.

[0051] Parts not involved in the present invention are the same as the prior art or can be implemented by using the prior art, and will not be described in detail here.

[0052] Although an embodiment of the utility model has been shown and described, this specific embodiment is only an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contribution as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.

Claims

1. A die-casting machine external machine protection device, characterized in that: The invention comprises a sliding door (1) and a machine tool (3), wherein the inner wall of the sliding door (1) is fixedly connected with a selection mechanism (2), wherein the selection mechanism (2) comprises a mounting plate (201), wherein two mounting plates (201) are provided, wherein an upper soft iron (202) is fixedly connected between the two mounting plates (201), wherein a lower soft iron (203) is provided below the upper soft iron (202), wherein a magnet (206) is provided between the upper soft iron (202) and the lower soft iron (203), wherein the magnet (206) is rotatably connected to the two mounting plates (201), wherein one end of the magnet (206) is fixedly connected with a pull tab (207), and wherein one end of the pull tab (207) is fixedly connected with a handle (208).

2. The die-casting machine external machine protection device according to claim 1, characterized in that: A fixed mold (4) is fixedly connected to one side of the top of the machine tool (3), and mounting grooves (5) are provided on the front and rear sides of the fixed mold (4), and a trigger plate (6) is provided inside the mounting groove (5).

3. The die-casting machine external machine protection device according to claim 2, characterized in that: A sliding die (7) is arranged on the right side of the fixed die (4), and movable soft iron (8) is fixedly connected to both sides of the sliding die (7).

4. The die casting machine external machine protection device according to claim 1, characterized in that: A lower arc groove (204) is formed at the bottom of the upper soft iron (202), and an upper arc groove (205) is formed at the top of the lower soft iron (203).

5. The die-casting machine external machine protection device according to claim 1, characterized in that: Both ends of the magnet (206) are provided with arc-shaped surfaces (9), and the arc-shaped surfaces (9) are matched with the upper arc groove (205) and the lower arc groove (204).

6. The die-casting machine external machine protection device according to claim 1, characterized in that: The sliding door (1) is made of ductile iron. A slit (10) is provided on the sliding door (1), and the slit (10) is matched with the pull tab (207).

7. The die-casting machine external machine protection device according to claim 1, characterized in that: The sliding door (1) and the machine tool (3) are slidably connected via a polished rod (11), and the surface of the polished rod (11) is coated with a wear-resistant coating.

8. The die casting machine external machine protection device according to claim 2, characterized in that: A top protective plate (12) is fixedly connected to the top of the fixed mold (4), and a fan hole (13) is provided on the top protective plate (12).

9. The die-casting machine external machine protection device according to claim 8, characterized in that: The top of the top protection plate (12) is fixedly connected to a cross bar (14), and the top of the cross bar (14) is fixedly connected to a motor (15).

10. The die casting machine external machine protection device according to claim 9, characterized in that: The output end of the motor (15) is fixedly connected to a fan (16), and the fan (16) and the fan hole (13) are arranged in a coaxial structure.

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